Alto-Shaam 500-TH-II SERIES Installation and operating instructions

W164 N9221 Wa er S ree • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A.ONLY
www.alto-s aam.com
MN-29068 • 02/10
PRINTED IN U.S.A.
C o o k i n g & H o l d i n g O ve n
M a n u a l C o n r o l
Model:
500-TH-II
750-TH-II
1000-TH-II
1000-TH-II-SPLIT
• INSTALLATION
• OPERATION
• MAINTENANCE
1000-TH-II-Split
1000-TH-II
750-TH-II
500-TH-II

Delivery......................................1
Unpacking ....................................1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3
Dimension Drawings, weights & capacities . . . . . . . . 4-7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . 8
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leveling ..................................10
Restraint Requirements - Mobile Equipment . . . . . . . 10
Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . 12
Operating Instructions
User Safety Information. . . . . . . . . . . . . . . . . . . . . . . 13
BeforeInitialUse............................13
Manual Control Operation . . . . . . . . . . . . . . . . . . . . . 14
Cooking Oven Characteristics . . . . . . . . . . . . . . . . . . 14
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . 15
Care and Cleaning
Cleaning and Preventative Maintenance . . . . . . . . . . 16
Protecting Stainless Steel Surfaces . . . . . . . . . . . . . . 16
CleaningAgents............................16
CleaningMaterials ..........................16
EquipmentCare ............................17
Clean Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Clean the Door Vents . . . . . . . . . . . . . . . . . . . . . . . . 17
Check Overall Condition of Oven. . . . . . . . . . . . . . . . 17
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 18
Internal Food Product Temperatures . . . . . . . . . . . . . 18
Service
Thermostat/Indicator Light Sequence . . . . . . . . . . . . 19
Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . . . 19
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Exterior Service View . . . . . . . . . . . . . . . . . . . . . . . . 21
Exterior Service Parts List . . . . . . . . . . . . . . . . . . . . 22
Electrical Component Service View . . . . . . . . . . . . . . 23
Cable Heating Service its . . . . . . . . . . . . . . . . . . . . 23
Electrical Component Parts List. . . . . . . . . . . . . . . . . 24
ire Diagrams
500-TH-II, 120V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
500-TH-II, 208-240V . . . . . . . . . . . . . . . . . . . . . . . . . 26
500-TH-II, 230V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
750-TH-II, 1000-TH-II, 120V . . . . . . . . . . . . . . . . . . . 28
750-TH-II, 1000-TH-II, 208-240V . . . . . . . . . . . . . . . . 29
750-TH-II, 1000-TH-II, 230V . . . . . . . . . . . . . . . . . . . 30
arranty
Transportation Damage and Claims. . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover

D E L I V E R Y
This Alto-Shaa appliance has been
thoroughly tested and inspected to ensure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping da age and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, co plete with unattached
ite s and accessories, ay have been delivered in
one or ore packages. Check to ensure that all
standard ite s and options have been received
with each odel as ordered.
Save all the infor ation and instructions
packed with the appliance. Co plete and return
the warranty card to the factory as soon as
possible to ensure pro pt service in the event of a
warranty parts and labor clai .
This anual ust be read and understood by
all people using or installing the equip ent
odel. Contact the Alto-Shaa service
depart ent if you have any questions concerning
installation, operation, or aintenance.
NOTE: All clai s for warranty ust include the
full odel nu ber and serial nu ber of
the unit.
UNPACKING
1. Carefully re ove the
appliance fro the
carton or crate.
NOTE: Do not discard the
carton and other
packaging aterial
until you have
inspected the unit
for hidden da age
and tested it for
proper operation.
2. Read all instructions in this anual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This anual is considered to be part of the
appliance and is to be provided to the owner or
anager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Re ove all protective plastic fil , packaging
aterials, and accessories fro the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
TH-II INSTALLATION/OPERATION/SERVICE MANUAL PG. 1

1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by ualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injur , propert
damage, or a potential unsafe practice if the
warning included with this s mbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injur or propert
damage if the warning included with
this s mbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injur , death, or substantial
propert damage if the warning
included with this s mbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injur ,
possible death, or major propert
damage if the warning included with
this s mbol is ignored.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
e uipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
N O T E
For equipment de ivered for use
in any ocation regu ated by the
fo owing directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
PG. 2 TH-II INSTALLATION/OPERATION/SERVICE MANUAL

S I T E I N S T A L L A T I O N
The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.
1. The oven must be installed on a stable and
level surface.
2. DO NOT install this oven in any area where it may be
affected by any adverse conditions such as steam,
grease, dripping water, high temperatures, etc.
3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this oven
or any other appliance.
4. This appliance must be kept free and clear of any
combustible materials.
5. This appliance must be kept free and clear of
any obstructions blocking access for maintenance
or service.
®
INSTALLATION
Emissions testing conducted by Underwriters
aboratories, Inc.®was found to be in compliance
with the applicable requirements of NFPA96: 2004
Edition, Par. 4.1.1.2. U. emissions sampling of
grease laden vapor resulted in a total of 0.55
milligrams per cubic meter with no visible smoke
and is considered representative of all oven models
in the line. Based on these results, hood installation
and/or outside venting should not be a requirement
in most areas. Verify local codes for locations where
more restrictive codes are applicable.
MINIMUM CLEARANCE REQUIREMENTS
COMBUSTIBLE
SURFACES
NON-COMBUSTIBLE
SURFACES
BACK 3" (76mm) 3" (76mm)
LEFT SIDE 1" (25mm) 1" (25mm)
RIGHT SIDE 1" (25mm) 1" (25mm)
TOP 2" (51mm) 2" (51mm)
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
TH-II INSTALLATION/OPERATION/SERVICE MANUAL PG. 3

PG. 4 TH-II INSTALLATION/OPERATION/SERVICE MANUAL
PRODUCT\PAN CAPACITY (EACH COMPARTMENT)
40 lb (18 kg) MAXIMUM
VO UME MAXIMUM:30QUARTS (38 ITERS)
WEIGHT
NET:125 lb (57 kg) EST.
SHIP:150 lb (68 kg)
SITE INSTALLATION
INSTALLATION
21" (532mm)
with optional bumper
*31-13/16" (807mm) - with optional 2-1/2" casters
*35-3/16" (894mm) - with optional 5" casters
*34-7/16" (873mm) - with optional 6" legs
33-1/2" (850mm)
with 3-1/2" Casters*
19" (482mm)
16" (406mm)
28-1/4" (716mm)
18-1/8" (460mm)
29-7/8" (758mm)
with optional bumper
41-1/2" (1054mm)
44-1/16" (1118mm)
with optional bumper
58-1/4" (1479mm) Pass-Through Option
28-1/2" (724mm)
21-15/16" (556mm)
26-3/4" (678mm)
12-1/4"
(310mm)
30-7/8" (783mm)
Electrical Connection
500-TH-II

PRODUCT\PAN CAPACITY (EACH COMPARTMENT)
100 lbs (45 kg) MAXIMUM
VO UME MAXIMUM: 75 QUARTS (95 ITERS)
WEIGHT
NET:186 lb (84 kg)
SHIP:225 lb (102 kg)
SITE INSTALLATION
INSTALLATION
26-5/8" (676mm)
25-3/4" (654mm)
28-1/4" (717mm)
33-1/2" (851mm)
with 3-1/2" casters*
*31-13/16" (807mm) - with optional 2-1/2" casters
*35-1/4" (894mm) - with optional 5" casters
*34-7/16" (874mm) - with optional 6" legs
Electrical
Connection
Shown with
optional bumper
34-7/8" (886mm)
56-15/16" (1445mm)
79" (2006mm) Pass-Through Design
34" (864mm)
Pass-Through
26-15/16" (683mm)
31-3/4" (805mm)
14-3/4"
(373mm)
30-7/8" (784mm)
(electrical connection)
28-5/8" (726mm)
with optinal bumper
Electrical
Connection
750-TH-II
TH-II INSTALLATION/OPERATION/SERVICE MANUAL PG. 5

PRODUCT\PAN CAPACITY (EACH COMPARTMENT)
120 lb (54 kg) MAXIMUM
VO UME MAXIMUM:60QUARTS (76 ITERS)
WEIGHT
NET:450 lb (204 kg) EST.
SHIP:550 lb (249 kg)
SITE INSTALLATION
INSTALLATION
22-5/8"
(574mm)
6-11/16" (169mm)
26-15/16"
(683mm)
31-15/16" (810mm)
14-3/8"
(378mm)
39-1/16" (992mm)
Electrical Connection
25-1/16" (636mm)
with optional bumper
11-5/16"
(287mm)
34-1/2" (876mm)
with optional bumper
53-5/8" (1361mm) with optional bumper
51-1/4" (1302mm)
72-3/4" (1847mm)
Pass-Through
Design
Electrical
Connection
*75-3/8" (1915mm) with optional 3-1/2" (89mm) casters
*76-1/16" (1932mm) approx. with optional 6" (152mm) legs
76-3/4" (1949mm) with 5" Casters
41-11/16" (1059mm) with 5" Casters
35-1/16" (890mm)
32-3/8" (822mm)
Electrical Connection
35-1/16" (890mm)
74-1/8" (1881mm) Electrical Connection
20-1/2" (521mm)
23-1/2" (596mm)
1000-TH-II
PG. 6 TH-II INSTALLATION/OPERATION/SERVICE MANUAL

SITE INSTALLATION
INSTALLATION
20-1/2" (521mm)
40-3/8" (1024mm) with 3-1/2" Casters
22-5/8"
(574mm)
5-5/16" (134mm)
26-15/16"
(683mm)
31-15/16" (810mm)
14-3/8"
(378mm)
37-11/16" (956mm)
Electrical Connection
25-1/16" (636mm)
with optional bumper
11-5/16"
(287mm)
34-1/2" (876mm)
with optional bumper
53-5/8" (1361mm) with optional bumper
51-1/4" (1302mm)
72-3/4" (1847mm)
Pass-Through
Design
Electrical
Connection
*39-3/8" (999mm) with optional 2-1/2" (64mm) casters
*41-11/16" (1059mm) with optional 5" (127mm) casters
*41-1/16" (1042mm) approx. with optional 6" (152mm) legs
35-1/16" (890mm)
23-1/2" (596mm)
P R O D U C T \ P A N C A P A C I T Y
120 lb (54 kg) MAXIMUM
VO UME MAXIMUM:60QUARTS (76 ITERS)
1000-TH-II-SPLIT
WEIGHT
NET:225 lb (102 kg) EST.
SHIP:275 lb (125 kg)
TH-II INSTALLATION/OPERATION/SERVICE MANUAL PG. 7

OPTIONS AND ACCESSORIES 500-TH-II 750-TH-II 1000-TH-II 1000-TH-II-SPLIT
Bumper, Full Perimeter 5011161 5010371 5009767 5009767
Carving Holder,
PRIME RIB
STEAMSHIP (CAFETERIA)ROUND
H -2635
4459
H -2635
4459
H -2635
4459
H -2635
4459
Casters - 2 RIGID, 2 SWIVE W/BRAKE
5" (127mm)
3-1/2" (89mm)
2-1/2" (64mm)
5004862
STANDARD
5008022
5004862
STANDARD
5008022
5004862
STANDARD
—
STANDARD
5008017
5008022
Door with Window
RIGHT-HAND
EFT-HAND
15855R
15857R
15433R
15732R
15879R
15881R
15879R
15881R
Door ock with Key K-22567 K-22567 K-22567 K-22567
Drip Pan
STANDARD WITH DRAIN 1-7/16" (37mm)
STANDARD WITH DRAIN 1-11/16" (43mm)
STANDARD WITH DRAIN 1-7/8" (48mm)
WITHOUT DRAIN, 1-7/16" (37mm)
WITHOUT DRAIN, 1-7/8" (48mm)
EXTRA DEEP, 4" (102mm)
14813
—
—
11898
—
—
—
14831
—
—
11906
—
—
—
5005616
—
11906
15929
—
—
5005616
—
11906
15929
egs, 6" (152mm), Stemmed (SET OF FOUR) 5011149 5011149 5011149 5011149
Pan Grid, Wire - 18" X26" PAN INSERT —PN-2115 PN-2115 PN-2115
Security Panel w/ Key ock 5006787 5004750 5005776 5005776
Shelf, Stainless Steel
F AT WIRE,REACH-IN
F AT WIRE,PASS-THROUGH
RIB RACK
SH-2326
—
—
SH-2324
SH-2327
SH-2743
SH-2325
SH-2346
SH-2773
SH-2325
SH-2346
SH-2773
Side Rack (230V ON Y)AVAI AB E AVAI AB E AVAI AB E AVAI AB E
Stacking Hardware 5004864 5004864 — 5004864
INSTALLATION
PG. 8 TH-II INSTALLATION/OPERATION/SERVICE MANUAL