Alto-Shaam EcoSmart 1000-TH-I Owner's manual

W164 N9221 Wa er S ree • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A.ONLY
www.alto-s aam.com
®
MN-28636 • 11/08
PRINTED IN U.S.A.
C o o k i n g & H o l d i n g O e n
M a n u a l C o n t r o l
Model:
1000-TH-I
• INSTALLATION
• OPERATION
• MAINTENANCE
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1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL PG. 1
D E L I V E R Y
This Alto-Shaa appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping da age and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, co plete with unattached
ite s and accessories, ay have been delivered in
one or ore packages. Check to ensure that all
standard ite s and options have been received
with each odel as ordered.
Save all the infor ation and instructions
packed with the appliance. Co plete and return
the warranty card to the factory as soon as
possible to assure pro pt service in the event of a
warranty parts and labor clai .
This anual ust be read and understood by
all people using or installing the equip ent
odel. Contact the Alto-Shaa service
depart ent if you have any questions concerning
installation, operation, or aintenance.
NOTE: All clai s for warranty ust include the
full odel nu ber and serial nu ber of
the unit.
UNPACKING
1. Carefully re ove the
appliance fro the
carton or crate.
NOTE: Do not discard the
carton and other
packaging aterial
until you have
inspected the unit
for hidden da age
and tested it for
proper operation.
2. Read all instructions in this anual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This anual is considered to be part of the
appliance and is to be provided to the owner or
anager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Re ove all protective plastic fil , packaging
aterials, and accessories fro the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
®
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PG. 2 1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by ualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injur , propert
damage, or a potential unsafe practice if the
warning included with this s mbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injur or propert
damage if the warning included with
this s mbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injur , death, or substantial
propert damage if the warning
included with this s mbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injur ,
possible death, or major propert
damage if the warning included with
this s mbol is ignored.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
e uipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
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1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL PG. 3
S I T E I N S T A L L A T I O N
The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.
1. The oven must be installed on a stable and
level surface.
2. DO NO install this oven in any area where it
may be affected by any adverse conditions such
as steam, grease, dripping water, high
temperatures, etc.
3. DO NO store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.
4. This appliance must be kept free and clear of
any combustible materials.
5. This appliance must be kept free and clear of
any obstructions blocking access for
maintenance or service.
®
Emissions testing conducted by Underwriters
aboratories, Inc.®was found to be in
compliance with the applicable requirements of
NFPA96: 2004 Edition, Par. 4.1.1.2. U.
emissions sampling of grease laden vapor
resulted in a total of 0.55 milligrams per cubic
meter with no visible smoke and is considered
representative of all oven models in the line.
Based on these results, hood installation and/or
outside venting should not be a requirement in
most areas. Verify local codes for locations
where more restrictive codes are applicable.
MINIMUM CLEARANCE REQUIREMENTS
COMBUSTIBLE NON-COMBUSTIBLE
SURFACES SURFACES
BACK 3" (76mm) 3" (76mm)
LEFT SIDE 1" (25mm) 1" (25mm)
RIGHT SIDE 1" (25mm) 1" (25mm)
TOP 2" (51mm) 2" (51mm)
INSTALLATION
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
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PG. 4 1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL
SITE INSTALLATION
75-5/8" (1920mm) with 5"casters*
6-13/16" (173mm)
68-7/8" (1748mm)
22-9/16" (573mm) 30-3/4" (780mm)
33-11/16" (856mm)
Electrical
Connection
Pass-Through
Option
72-3/8" (1838mm) Pass-Through Option
50-1/16" (1272mm)
8-3/16"
(207mm)
Electrical
Connection
Reach-In
*74-1/4" (1885mm) - with optional 3-1/2" casters
*75-7/8" (1926mm) - with optional 6" legs
WEIGHT
1000-TH-I/STD 1000-TH-I/HD
NET (EST.) 349 lb (159 kg) 385 lb (175 kg)
SHIP (EST.) 400 lb (181 kg) 440 lb (200 kg)
P R O D U C T \ P A N C A P A C I T Y (P E R C O M P A R T M E N T )
120 lb (54 kg) MAXIMUM
VO UME MAXIMUM:60QUARTS (76 ITERS)
I N S T A L L A T I O N
O P T I O N S & A C C E S S O R I E S
Bumper, Full Perimeter 5005103
Carving Holder,
PRIME RIB
STEAMSHIP (CAFETERIA)ROUND
H -2635
4459
Casters, 3-1/2” stem
(2 RIGID, 2 SWIVE W/BRAKE) 5008017
Door ock with Key K-22567
Drip Pan with Drain
1-7/8" (48mm) D E P T H
2-7/16" (62mm) DEPTH
14824
1115
egs, 6" (152mm), Flanged (SET OF 4) 5004863
Pan Grid, Wire 18" X26" PAN INSERT PN-2115
Rib Rack, Stainless Steel SH-2773
Security Panel w/Key ock 5005776
Shelf, Stainless Steel, Flat Wire,
REACH-IN
PASS-THROUGH
SH-2325
SH-2346
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1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL PG. 5
SITE INSTALLATION
A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer or
user. These adjustments include but are not
limited to thermostat calibration, door adjustment,
leveling, electrical hook-up and installation of
optional casters or legs.
LEVELING
evel the oven
from side-to-side and front-to-
back with the use of a spirit level. For ovens
installed with casters, it is important that the
installation surface be level due to the probability
of frequent oven repositioning.
We recommend checking the level of the oven
periodically to make certain the floor has not
shifted nor the oven moved.
NOTE: Failure to properly level this oven can
cause improper function and will result in
the uneven baking with products
consisting of semi-liquid batter.
RESTRAINT REQUIREMENTS
—MOBILE EQUIPMENT
Any appliance that is not furnished with a power
supply cord but that includes a set of casters must
be installed with a tether. Adequate means must
be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:
1. Maximum height of casters is 6" (152mm).
2. Two of the casters must of be the locking type.
3. Such mobile appliances or appliances on mobile
stands must be installed with the use of a flexible
connector secured to the building structure.
A mounting connector for a restraining device is
located on the lower back flange of the appliance
chassis or on an oven stand, approximately 18"
(457mm) from the floor. A flexible connector is not
supplied by nor is it available from the factory.
INSTALLATION
W A R N I N G
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
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PG. 6 1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL
HANG DRIP RAY ON SCREWS
S ANDARD DRIP PAN*
[BO OM OF OVEN IN ERIOR • BELOW
SIDE-RACKS]
DRIP
RAY*
DRIP TRAY INSTALLATION INSTRUCTIONS
DRIP TRAY INSTALLATION INSTRUCTIONS
SITE INSTALLATION
*SEE AL O-SHAAM PAR S LIS FOR AL O-SHAAM PAR NUMBERS.
I N S T A L L A T I O N
W A R N I N G
FAILURE TO PROPERLY INSTALL THE
DRIP TRAY CAN OR WILL CAUSE
MAJOR EQUIPMENT DAMAGE AND
WILL RESULT IN A LEAKAGE
HAZARD THAT CAN CAUSE
PERSONAL INJURY.
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1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL PG. 7
E L E C T R I C A L
VOL AGE PHASE CYCLE/HZ AMPS kW CORD AND PLUG
208-240 (AGENCY)1 60 28.8 6.0 NO CORD
at 208 1 60 28.9 6.0 OR P UG
at 240 1 60 22.2 5.3
230 1 50 21.3 4.9 NO CORD OR P UG
The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National Electrical
Code and applicable local codes.
Plug the unit into a properly grounded receptacle
ON Y, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OFF” position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed by
a licensed electrician in accordance with applicable
local electrical codes.
750- and 1000-TH-II models at 208-240V are dual
rated units with a conversion switch mounted
under an access cover on the rear of the oven, near
the power cord.
With the voltage conversion switch in the 200-208V
(UPPER) position, the oven will function properly
with a source voltage of between 200 and 208.
With the voltage conversion switch in the 220-240V
( OWER) position, the unit will function properly
with a source voltage of between 220 and 240.
NOTE: A 208-240V units are shipped from the
factory with the voltage conversion switch
in the 220-240 position.
All 125V rated units will function properly with a
source voltage of between 100 and 125, 60 Hz.
The 125V rated units are provided with a cord and
plug [NEMA #5-20P]. Have a licensed electrician
install the proper outlet configuration as required
for the unit in accordance with applicable, local
electrical codes. This will assure a safe and trouble-
free installation.
230V:
To prevent an electrical shock hazard between
the appliance and other appliances or metal parts
in close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection
against potential difference. The terminal is
marked with the following symbol.
NOTE: 230V appliances must be connected to an
electrical circuit that is protected by an
external GFCI outlet.
Ensure that the voltage conversion switch position
and the available power source match.
ELECTRICAL CONNECTION
INSTALLATION
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
D A N G E R
To avoid electrical shock, this
applia ce MUST be adequately
grou ded i accorda ce with local
electrical codes or, i the abse ce of
local codes, with the curre t editio
of the Natio al Electrical Code
ANSI/NFPA No. 70. I Ca ada, all
electrical co ectio s are to be
made i accordi g with CSA C22.1,
Ca adia Electrical Code Part 1 or
local codes.
D A N G E R
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
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PG. 8 1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL
USER SAFETY INFORMATION
The Alto-Shaam cook and hold oven is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
S T A R T- U P O P E R A T I O N
BEFORE INITIAL USE:
Interior oven surfaces must be heated to remove
surface oils and the accompanying odor produced
during the first use of the oven.
1. Wipe all wire shelves, side racks and the full
oven interior with a clean, damp cloth. Install
the oven side racks, oven shelves, and external
drip tray. Shelves are installed with the curved
edge toward the back of the oven. Insert the
drip pan on the interior bottom surface of
the oven.
2. Close the oven doors, press the power switch
to the on position, and set the thermostat to
300°F (149°C).
3. Allow the oven to cycle for approximately
2 hours or until no odor is detected.
PREHEATING:
Always preheat the oven for a minimum of 20
minutes before cooking product. Follow the
operating instructions indicated on the next page
of this manual.
OPERATING INSTRUCTIONS
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
D A N G E R
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
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1000-TH-I INSTALLATION/OPE ATION/SE VICE MANUAL PG. 9
MANUAL CONTROL OPERATION:
1. Turn oven POWER SWITCH ‘ON’.
— POWER SWITCH will illuminate and will
remain lit as long as the Power Switch is in the
‘ON’ position.
2. Set the HO D THERMOSTAT to the required
holding temperature.
— HO DING INDICATOR IGHT will illuminate
as the Hold Thermostat calls for heat. This
process will continue as long as the Power
Switch and Hold Thermostat are ‘ON’.
3. Set COOK THERMOSTAT to the required cooking
temperature.
4. To preheat the oven, activate the Cook
Thermostat by turning the COOKING TIMER
clockwise.
— COOKING INDICATOR IGHT and
HO DING INDICATOR IGHT will illuminate
as the unit calls for heat. This process will
continue until the COOKING TIMER cycles to
the ‘OFF’ position.
These instructions are basic operational guidelines
only. For complete instructions, see A Guide to ow
Temperature Cooking and Holding by HA O HEAT
packed with the oven.
COOKING OVEN CHARACTERISTICS:
The oven is equipped with a special, high-heat-
density, heating cable. Through the Halo Heat
concept, the heating cable is mounted against the
walls of the cooking cavity to provide an evenly
applied, thermostatically controlled, heat source.
The design and operational characteristics of the
oven eliminate the need for a moisture pan or a
heat circulating fan. Through even heat
application, the quality of a food product is
maintained for many hours.
I
o
I
o
Holding Indicator
Light
Cooking Indicator
Light
Holding
Thermostat
Cooking
Thermostat
ON/OFF
Power Switch
Tem erature
Gauge
Cooking
Timer
OPERATING INSTRUCTIONS
D A N G E R
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
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