AMF High Speed Bun Divider User manual

HIGH SPEED BUN DIVIDER
Dimensional
Drawing
For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]
06/2001
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
HIGH SPEED BUN
DIVIDER
Most Accurate Scaling available through advanced
extrusion technology
•Increased product yield
•Reduced waste
• Improved product uniformity
•Consistent scaling accuracy over the life of the
divider - 15 years or more*
Reduced Operating Cost
•No divider oil required with the HBD, which reduces
operating and sanitation cost
•Efficient design with few moving parts for reduced
maintenance cost
•Rotary drive design provides a service life 3-4 times
that of conventional dividers
• Extrusion Divider Designed for High Speed Bun Production
• Most Accurate Scaling Available
Increased Productivity and Flexibility
•Increased operating speeds up to 135 cuts per
minute can increase your hourly production yield
•Long, continuous runs for days at a time without
downtime for cleaning or maintenance adjustments
can increase profits per unit
Improved Automation
•Operator interface-based recipe management system
is provided for automated divider setup
•Electronic synchronization system is tied into the
Pan-O-Mat, allowing the HBD recipe management
system to automate the setup of the Pan-O-Mat as
well
Features &
Benefits
Printed in
Canada

•Allen Bradley 5/04 PLC Upgrade
•Painted remote electrical panel in lieu of machine mounted
•Stainless steel remote electrical panel in lieu of machine mounted
•Panel air conditioner in lieu of Exair panel cooler
•Panel modem for remote diagnostics
•CE confirmed electrical package
•Inverters in lieu of Toshiba
•Operator interfce in lieu of Allen Bradley 600C
•Automatic divider pushback
•Extrusion type nonstick rounder belt
•300 lb. stainless steel hopper in lieu of 500 lb.
•Spiral Tunnel Rounder Bars
•Hinged rounder bar lift kit
•Rounder AC speed control package
•Product memory increase
•Integrated controls for pump and conveyor system
•Chilled rounder bed option
•Pneumatic “pulse” flour sifter kit to integrate with flour recovery system
•Zig Zag Rotary Gate kit
•Magnetic pan indexer with integral recipe management
•Additional machine manuals
•Tool kit
•Spare parts kit
HIGH SPEED BUN DIVIDER
Specifications
Options
Operator panel is NEMA 4 rated and mounted
on a swivel arm for easy access
Operator Panel includes the following:
•Allen Bradley 600C keypad operator interface to con-
trol:
Auger speed
Metering pump speed
Vacuum Pressure
Alarm messages
Product codes
•Allen Bradley push-buttons for:
Two-button start
Stop / Emergency stop
Master relay control
•NEMA 4 stainless steel machine mounted electrical
enclosure including:
Main disconnect switch
Full voltage magnetic NEMA rated starters
Allen Bradley 5/03 PLC
Toshiba Inverters
Schmersal key safety switches
Closed loop pressure control system with
pressure transducer
PLC controlled cleaning cycle system for
reduced sanitation cost
Electronic proofer synchronization kit with
proofer drive
HIGH SPEED BUN DIVIDER
•Designed and manufactured in accordance with
BISSC standards
•Heavy duty stainless steel frame for durability and
corrosion resistance
•Polished stainless steel guards and 500 lb. hopper for
easy sanitation
•Precision stainless steel tunnel housing for durability
and minimum dough flow resistance
•Dual auger design for gentle dough handling at high
throughputs
•All drives are Class F insulated Eurodrive Gearmotors
including augers, metering pump, cut-off knife and
proofer drive for dependability, long life, and 94%
mechanical efficiency
•3” metering pump for precise flow control
•Patented UHMW free-flow manifold for even dough
distribution
•Patented diaphragm valves with position indicators
for minimum resistance and maximum flow control
•UHMW Rotary cut-off knife
•Easy access to all operational areas for easy
sanitation and maintenance
•Venturi-style vacuum system with vacuum transducer
•Freestanding with casters for easy mobility for
sanitation and maintenance
Electrical
Features
Mechanical
Features

•Allen Bradley 5/04 PLC Upgrade
•Painted remote electrical panel in lieu of machine mounted
•Stainless steel remote electrical panel in lieu of machine mounted
•Panel air conditioner in lieu of Exair panel cooler
•Panel modem for remote diagnostics
•CE confirmed electrical package
•Inverters in lieu of Toshiba
•Operator interfce in lieu of Allen Bradley 600C
•Automatic divider pushback
•Extrusion type nonstick rounder belt
•300 lb. stainless steel hopper in lieu of 500 lb.
•Spiral Tunnel Rounder Bars
•Hinged rounder bar lift kit
•Rounder AC speed control package
•Product memory increase
•Integrated controls for pump and conveyor system
•Chilled rounder bed option
•Pneumatic “pulse” flour sifter kit to integrate with flour recovery system
•Zig Zag Rotary Gate kit
•Magnetic pan indexer with integral recipe management
•Additional machine manuals
•Tool kit
•Spare parts kit
HIGH SPEED BUN DIVIDER
Specifications
Options
Operator panel is NEMA 4 rated and mounted
on a swivel arm for easy access
Operator Panel includes the following:
•Allen Bradley 600C keypad operator interface to con-
trol:
Auger speed
Metering pump speed
Vacuum Pressure
Alarm messages
Product codes
•Allen Bradley push-buttons for:
Two-button start
Stop / Emergency stop
Master relay control
•NEMA 4 stainless steel machine mounted electrical
enclosure including:
Main disconnect switch
Full voltage magnetic NEMA rated starters
Allen Bradley 5/03 PLC
Toshiba Inverters
Schmersal key safety switches
Closed loop pressure control system with
pressure transducer
PLC controlled cleaning cycle system for
reduced sanitation cost
Electronic proofer synchronization kit with
proofer drive
HIGH SPEED BUN DIVIDER
•Designed and manufactured in accordance with
BISSC standards
•Heavy duty stainless steel frame for durability and
corrosion resistance
•Polished stainless steel guards and 500 lb. hopper for
easy sanitation
•Precision stainless steel tunnel housing for durability
and minimum dough flow resistance
•Dual auger design for gentle dough handling at high
throughputs
•All drives are Class F insulated Eurodrive Gearmotors
including augers, metering pump, cut-off knife and
proofer drive for dependability, long life, and 94%
mechanical efficiency
•3” metering pump for precise flow control
•Patented UHMW free-flow manifold for even dough
distribution
•Patented diaphragm valves with position indicators
for minimum resistance and maximum flow control
•UHMW Rotary cut-off knife
•Easy access to all operational areas for easy
sanitation and maintenance
•Venturi-style vacuum system with vacuum transducer
•Freestanding with casters for easy mobility for
sanitation and maintenance
Electrical
Features
Mechanical
Features

HIGH SPEED BUN DIVIDER
Dimensional
Drawing
For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]
07/2004
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
HIGH SPEED BUN
DIVIDER
Most Accurate Scaling available through advanced
extrusion technology
•Increased product yield
•Reduced waste
• Improved product uniformity
•Consistent scaling accuracy over the life of the
divider - 15 years or more*
Reduced Operating Cost
•No divider oil required with the HBD, which reduces
operating and sanitation cost
•Efficient design with few moving parts for reduced
maintenance cost
•Rotary drive design provides a service life 3-4 times
that of conventional dividers
• Extrusion Divider Designed for High Speed Bun Production
• Most Accurate Scaling Available
Increased Productivity and Flexibility
•Increased operating speeds up to 135 cuts per
minute can increase your hourly production yield
•Long, continuous runs for days at a time without
downtime for cleaning or maintenance adjustments
can increase profits per unit
Improved Automation
•Operator interface-based recipe management system
is provided for automated divider setup
•Electronic synchronization system is tied into the
Pan-O-Mat, allowing the HBD recipe management
system to automate the setup of the Pan-O-Mat as
well
Features &
Benefits
Printed in
Canada