AMF KRDIIe Roll Devider User manual

KRDIIe ROLL DIVIDER
Superior Scaling Accuracy with Extrusion
Technology
•Significantly more accurate scaling capabilities than
a conventional K-Head Divider
•Consistent scaling accuracy over the life of the
divider - 15 years or more*
Reduced Operating Cost
•No divider oil is required with the KRDIIe, which
reduces operating and sanitation costs
•Efficient design with significantly fewer moving
parts than a K-Head for reduced maintenance cost
•Rotary drive design provides a service life that is 3-4
times longer than a K-Head - in addition, it provides
a low operating noise level (under 80 dB)
Increased Productivity and Flexibility
•Increased operating speeds up to 115 cuts per
•Extrusion Divider Technology with built-in developer
•Direct Replacement for K-Head Dividers
minute can increase your hourly production yield
•Long, continuous runs for days at a time without
downtime for cleaning or maintenance adjustments
can increase profits per unit
•Abuilt-in developer system provides additional
production flexibility to optimize quality on a wide
variety of products and to help with production
variability
Improved Automation
•An operator interface-based recipe management
system is provided for automated divider set-up
•An electronic synchronization system that is tied
into the Pan-O-Mat allows the KRDIIe recipe
management system to automate the set-up of the
Pan-O-Mat as well
*Machine life will vary based on maintenance and sanitation practices.
Features &
Benefits
*Optional Swing Arm Shown

KRDIIe ROLL DIVIDER
Operator panel includes the following:
•Allen Bradley PanelView 550 keypad operator
interface to control:
Developer speed
Feed screw speed
Metering Pump speed
Vacuum Pressure
Alarm Messages
Product Codes
•Allen Bradley push-buttons for:
Two-button start
Stop
Emergency stop
Master relay control
NEMA 12 remote electrical enclosure
(painted steel) including:
•Main disconnect switch
•Full voltage magnetic NEMA rated starters
•Allen Bradley 5/03 PLC
•Toshiba inverters
Schmersal key safety switches
Closed loop pressure control system with
pressure transducer
PLC controlled Clean-in-Place system for
reduced sanitation cost
Electronic proofer synchronization kit with
proofer drive
•Designed and manufactured in accordance with BISSC
sanitation standards
•Heavy-duty stainless steel frame for durability and
corrosion resistance
•Polished stainless steel guards and 100 lb. hopper for
easy sanitation
•Stainless Steel DoFlow housing for durability and
minimum dough flow resistance
•All drives are direct coupled, no chains or pulleys
•All drives are Class F insulated Eurodrive
•Integral Dough Developer
•Gearmotors including developer, feed screw, metering
pump, cut-off knife and proofer drive for dependability,
long life, and 94% mechanical efficiency
•3” metering pump for precise flow control
•Patented UHMW free-flow for even dough distribution
•Patented diaphragm valves with position indicators
•UHMW cut-off knife with linear cutting motion with
smooth radial release to the rounder belt
•Easy access to all operational areas facilitates
sanitation and maintenance
•Manual divider pushback for easy maintenance and
sanitation access to the cut-off area
•Venturi-style vacuum system with vacuum transducer
Electrical
Features
Mechanical
Features

•Swivel arm-mounted, NEMA-4 rated Operator Panel
•Allen Bradley 5/04 PLC Upgrade
•Stainless steel remote electrical panel in lieu of
painted
•Panel modem for remote diagnostics
•CE confirmed electrical package
•Inverters in lieu of Toshiba
•Operator interface in lieu of Allen Bradley
PanelView 550
•Extrusion type non-stick rounder belt
•Spiral Tunnel Rounder Bars
•Hinged rounder bar lift kit
•Pneumatic divider pushback option
•Rounder A.C. speed control package
•250 lb. hopper in lieu of standard
•Integrated controls for pump and conveyor system
•Stainless steel chilled rounder bed
•Pneumatic “Pulse” flour sifter kit to integrate with
flour recovery system
•Zig-Zag Rotary Gate Kit
•Magnetic Pan Indexer with integral recipe
management
•Additional machine manuals
•Tool kit
•Spare parts kit
KRDIIe ROLL DIVIDER
Specifications
Options

KRDIIe ROLL DIVIDER
Dimensional
Drawing
KRD IIe 600 shown
For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
06/2001
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]