Angelo Po 091CP1G Technical specifications

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English
PASTA COOKER 091CP1G
191CP2G
USE AND INSTALLATION MANUAL
3125771
Ed. 0 04/2009

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ref. chapters page
1 GENERAL INFORMATION ................................................ 2
2 TECHNICAL INFORMATION ............................................. 3
3 SAFETY ............................................................................. 6
4 USE AND OPERATION ..................................................... 7
5 SERVICING ..................................................................... 10
6 FAULT .............................................................................. 12
7 HANDLING AND INSTALLATION ................................... 13
8 ADJUSTMENTS ............................................................... 19
9 REPLACING PARTS ....................................................... 21
ANNEXES ....................................................................I ÷ V
A
Abnormal operation, 10
Adjusting burner primary
air (091CP1G - 191CP2G), 21
Adjusting gas control valve minimum
setting, 20
Adjustments, recommendations for, 19
Appliance and constructor,
identification, 2
Appliance, decommissioning, 22
Appliance, general description, 3
Appliance, installation, 14
Appliance, lengthy downtimes, 9
Appliance, testing, 19
Appliances in banks, assembly, 15
Assembly appliances in banks, 15
C
Checking gas pressure, 11
Cleaning instructions, 11
Connection of fume exhaust vent, 17
Constructor and appliance,
identification, 2
Controls, description, 8
Conversion of gas supply, 18
D
Decommissioning the appliance, 22
Description of controls, 8
E
Electrical connevction, 17
Environmental impact safety
regulations, 6
F
Faults, troubleshooting, 12
Filling and emptying the well, 9
G
Gas connection, 16
Gas control valve minimum setting,
adjustment, 20
Gas pressure, checking, 11
Gas supply, conversion, 18
Gas tap, greasing, 21
Gas, checking pressure, 11
General description of appliance, 3
Greasing the gas tap, 21
H
Handling and installation,
recommendations for, 13
Handling and lifting, 13
I
Identification of constructor
and appliance, 2
Information for the reader, 2
Installation and handling,
recommendations for, 13
Installation of the appliance, 14
Installing accessories, 14
Instructions, cleaning, 11
L
Lengthy downtimes of appliance, 9
Levelling, 15
Lifting and handling, 13
O
Optional accessories, 5
P
Packaging and unpacking, 13
Procedure for requesting service, 3
Purpose of the manual, 2
R
Recommendations for
adjustments, 19
Recommendations for handling
and installation, 13
Recommendations for replacing
parts, 21
Recommendations for servicing, 10
Recommendations for use, 7
Replacement of parts,
recommendations for, 21
Replacement of the burner nozzle, 22
Replacement of the pilotlight injector, 22
Room ventilation, 14
S
Safety and information signs, 5
Safety and information, signs
relating to, 5
Safety devices, 4
Safety regulations, 6
Safety, devices for, 4
Safety, regulations for, 6
Service, procedure for requesting, 3
Servicing, recommendations for, 10
Switching the burner on and off, 8
T
Technical data, 4
Testing of the appliance, 19
Transport, 13
Troubleshooting, 12
U
Unpacking and packaging, 13
Use, recommendations for, 7
Use, useful advice for, 10
Useful advice for use, 10
W
Water connection, 16 16
CONTENTS
INDEX
1
st
PART
2
nd
PART
Even partial reproduction of this document without the constructor's consent is forbidden.
The constructor is committed to a policy of continuous improvement, and reserves the right to update this documentation without notice pro-
vided this does not involve safety risks.
© 2002 - Authors of texts, illustrations and paging: IDM esperti in comunicazione tecnica – Forlì (Italy) - The constructor is authorised to reproduce the texts in whole or in part, provided the author is identified.

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To find the specific topics of interest to you quickly,
refer to the index at the start of the manual.
This manual is subdivided into two parts.
1
st
part: contains all information necessary
for general readers, i.e. for users of the appli-
ance.
2
nd
part: contains all the information neces-
sary for special categories of reader, i.e. all
skilled operators authorised to handle, trans-
port, install, service, repair and scrap the ap-
pliance.
While users are instructed to refer to the 1
st
part on-
ly, the 2
nd
part is addressed to skilled operators.
They may also read the 1
st
part for a more complete
picture of the information provided if necessary.
The constructor has produced this manual, which
forms an integral part of the appliance, to provide
the necessary information for those authorised to
interact with it during its working life.
As well as adopting good practices for use, the
manual's intended readers must read it thor-
oughly and apply its instructions to the letter.
The constructor supplies this information in its
own language (Italian), but it may be translat-
ed into other languages to meet legal and/or
commercial requirements.
A little time taken to read this information will allow
the prevention of risks to health and safety, and the
risk of economic losses.
Keep this manual in a clearly identified safe place
throughout the working life of the appliance, so that
it will always be available when required for consul-
tation. The constructor reserves the right to make
changes without any obligation to provide any prior
notice.
A number of symbols have been used to highlight
particularly important parts of the text or important
specifications. Their meaning is as defined below.
Caution - warning
Indicates that suitable procedures must be
adopted to avoid putting people's health and
safety at risk or causing economic losses.
Important
Indicates particularly important technical
information which must not be overlooked.
The nameplate shown here is fitted directly to the
appliance. It contains references and all essential
information for operating safety.
1) Gas data
1
a
)Gas type
1
b
)Test point pressure
1
c
)Nominal gas consumption
1
d
)Diameter nozzle
2) Model
3) Personalitation
GENERAL INFORMATION 1
INFORMATION FOR THE READER
PURPOSE OF THE MANUAL
IDENTIFICATION OF CONSTRUCTOR AND APPLIANCE

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4) Manufacture’s data
5) Serial number
6) Test gas indicator frame
7) Application
8) Country
9) Electrical data
10) Test voltage indicator frame
10
a
)Voltage
10
b
)Frequency
10
c
)Power
Contact the authorised service centres for all re-
quirements (see the back cover). When requesting service, state the data provide on the nameplate and provide a description of the fault.
The pasta cooker (referred to below as the appli-
ance) is designed and constructed to cook pasta for
human consumption in water, in the professional
catering sector.
The appliance is produced in several versions to
meet varying user requirements (see diagram).
PROCEDURE FOR REQUESTING SERVICE
TECHNICAL INFORMATION 2
GENERAL DESCRIPTION OF APPLIANCE
IDM-39614900201.tif
091CP1G 191CP2G

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Main Parts
A)Cooking well: in stainless steel.
B)Fume exhaust vent (Type (A): for removal of the
fumes generated by the burner
C)Fumeexhaustvent(type B11):removesthefumes
and conveys them to a flue fitted with an extraction
system serving the gas system.
D)Fumeexhaustvent(type B11):removesthefumes
andconveysthemtoafluewithnaturaldraftandwith
draught damper device.
E)Burner control knob: controls the supply of gas to
the burner
F)Water control knob: for regulating the water flow.
G)Ignition button: switches the burner on
H)Mains light:indicates that the appliance is receiving
electrical power.
L)Adjustable water spout: directs the flow of water
M)Hatches: for accessing the inside of the appliance.
N)Gas supply connection: for connection of the
gas supply.
See tables and "Connection chart" at the back
of the manual.
Although the appliance is complete with all safety
devices, during installation and connection addi-
tional devices must be added if necessary to com-
ply with the relevant legal requirements.
The illustration shows the position of the devices.
A)Gas supply tap: for turning the connection to the
gas supply line on and off.
B)Safety thermocouple: cuts out the gas supply if the
flame goes out.
Caution - warning
Make a daily check that the safety devices are
properly installed and in good working order.
TECHNICAL DATA
SAFETY DEVICES
IDM-39614900300.tif
H
L
B
A
D C
B
LA
H
EF
F
E
GN
M
B
A
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The illustration shows the position of the signs pro-
vided.
A)Nameplate with manufacturer and appliance
data.
B)Burn hazard: watch out for hot surfaces.
C)General hazard: when washing the appliance do
not point pressurised water jets at internalparts.
D)General hazard: read the manual carefully be-
fore carrying out any procedure.
E)General hazard: dry operation is forbidden.
F)General hazard: all relevant regulations must be
complied with. "Install in compliance with the rel-
evant regulations and use in well ventilated
premises only".
G)General hazard: all relevant regulations must be
complied with. "No liability is acceptedin case of fail-
ure to comply with the installation and commission-
ing instructions".
H)General hazard: drain the well completely after
use.
L)Electrical hazard: danger, 240 volts; disconnect
power before servicing unit.
SAFETY AND INFORMATION SIGNS
The appliance can be equipped with the following
accessories on request.
A)Set of baskets KCP40
B)Basket C0909
C)Basket C2715
D)Basket C0930
E)Basket C1830
F)Basket C2830
G)Basket C4627
H)Basket C2327
L)Feet
M)Type B11 (MB33) tall fume exhaust vent.
N)Type B11 tall fume exhaust vent with draught
damper device MT33
P)Well lid CV40
Q)"Bridge" installation kit (see page 15)
R)Supporting frame kit (see page 15)
S)Supporting beam kit (see page 15)
OPTIONAL ACCESSORIES
C
G
IDM-39614900501.tif
E
M
F
D
A
B
L
L
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D
E
F
H
G
C
A
B
MN
P

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During design and construction, the constructor has
paid special attention to factors which may cause
risks to the health and safety of the people interact-
ing with the appliance. As well as complying with
the relative legal requirements, he has adopted all
the "rules of good construction practice”. This infor-
mation is provided to encourage users to take spe-
cial care in order to prevent all risks. However, there
is no replacement for care and attention. Safety
also depends on all the operators who interact with
the appliance.
Read the instructions provided in the manual sup-
plied and those applied to the appliance itself with
care, paying special attention to those relating
to safety.
Never tamper with, elude, eliminate or bypass
the safety devices installed. Failure to comply
with this rule may cause serious risks to health
and safety.
Even after you have read all the appropriate docu-
mentation, if necessary on first use carry out a few
trial operations to get to know the controls, espe-
cially those used for switching on and off.
Use the appliance only for the functions intended by
the manufacturer. Improper use of the appliance
may involve health and safety risks and economic
losses.
All servicing operations requiring specific technical
knowledge or skills must only be carried out by
qualified staff with recognised experience in the
specific sector.
To maintain hygiene and protect the food proc-
essed from all forms of contamination, all elements
in direct or indirect contact with foodstuffs and all
surrounding zones must be cleaned thoroughly. For
these operations, use only food-approved deter-
gents, and never use flammable products or prod-
ucts which contain substances harmful to health.
Clean only when reasonably necessary and at the
end of each session of use.
When cleaning and sanitising the appliance with
detergents, wear personal protection equipment
(gloves, masks, goggles, etc.) as required by the
relevant health and safety legislation.
At the end of each session of use, make sure that
the burners are off, with the control knobs turned off
and the gas supply lines disconnected.
In case of lengthy downtimes, as well as discon-
necting all supply lines it is also essential to clean
all internal and external parts of the appliance and
the surrounding environment thoroughly, complying
with the constructor's instructions and the relevant
legal requirements.
During routine use of the appliance, the Operator's
constant presence is required.
When washing the appliance do not point pressu-
rised water jets at internal parts.
Do not leave flammable objects or materials inside
or close to the appliance.
Caution - warning
Do not spray aerosols in the vicinity of this
appliance while it is in operation.
SAFETY 3
SAFETY REGULATIONS

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Every organisation is obliged to apply procedures
to identify and monitor the effects of its operations
(products, services, etc.) on the environment.
The procedures for identifying significant environ-
mental impacts must consider the factors listed
below.
– Atmospheric emissions
– Discharge of liquid effluents
– Waste management
– Soil contamination
– Use of raw materials and natural resources
– Local problems relating to environmental impact
For this purpose, the manufacture supplies informa-
tion which must be considered by all those author-
ised to interact with the appliance during its
expected lifetime, in order to prevent environmental
impact.
– All packaging materials must be disposed of in
accordance with the relevant laws in the country
of use.
– During use and maintenance, do not dump pollut-
ants (oils, fats, etc.) in the environment; imple-
ment separate disposal as appropriate to the
composition of the various materials and in com-
pliance with the relevant laws.
– If the appliance is scrapped, sort all compo-
nents by characteristics and dispose of them
separately.
Important
The rate of accidents deriving from the use
of appliances depends on many factors
which cannot always be foreseen and con-
trolled. Some accidents may be caused by
unpredictable environmental factors, while
others are due above all to the behaviour of
users. As well as receiving authorisation
and appropriate instruction, if necessary,
the first time they use the appliance, users
must carry out a few simulated practice op-
erations in order to get to know the controls
and the main functions.
Use only as intended by the constructor
and never tamper with any device to obtain
performance levels outside the rated speci-
fications. Before use, check that the safety
devices are properly installed and in good
working order. As well as taking care to
meet these requirements, users must also
implement all safety regulations and read
the description of the controls and the
start-up procedure carefully.
ENVIRONMENTAL IMPACT SAFETY REGULATIONS
USE AND OPERATION 4
RECOMMENDATIONS FOR USE

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The appliance is fitted with the controls for use of its
main functions.
A)Burner control knob: for lighting, turning off and
regulating the relative burner and pilot light
B)Water control knob:for fillingthe well in the various
ways available.
C)Ignition button: lights the pilot light.
D)Mains light: indicatesthatthe appliance isreceiving
electrical power.
DESCRIPTION OF CONTROLS
Lighting
1 -Turn on the gas supply tap.
2 -Press the knob (A) and turn it anti-clockwise
(pos. 1), while keeping button (B) pressed, to
light the pilot light.
3 -Keep the knob pressed for about 15 sec. to
prime the thermocouple.
4 - Turn the knob (A) anti-clockwise (pos. 2) to light
the burner.
5 -Turn the knob (A) gradually anti-clockwise to
adjust the power of the flame down to the mini-
mum setting (pos. 3).
Turning off
1 -Turn the knob clockwise (pos. 1) to turn the
burner off. The pilot light will remain on to allow
the burner to be re-lit.
2 -Turn the knob clockwise (pos. 4) to turn off the
pilot light.
3 -Turn off the knob to ensure safety.
SWITCHING THE BURNER ON AND OFF
C
IDM-396104900700.tif
Minimum pow-
er marker
Full power
marker
Off marker
A
Pilot light marker
B
Quick automatic
filling mark
Slow automatic
filling mark
Off marker
Manual filling mark
DA
C
D
A
B
1
2
3
4
IDM-39614900800.tif
A B
A