Aqua One Inspire 40 User manual

Assembly Instructions
Please keep for future reference
Important - Please read these instructions fully before starting assembly
Inspire 40
Version 1 : 21/07/2020
ALR3662

Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Warning: This unit weighs
approximately 11kgs.
Please lift with care.
• Check you have all the
components and tools listed.
• Remove all fittings from the
plastic bags and separate them
into their groups.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Parts of the assembly will be
easier with 2 people.
• Make sure you have enough
space to layout the parts before
starting.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Safety note: If there is any
chance of this unit being pulled
over by children etc. it is
recommended that the unit is
secured to a wall using suitable
fixings (not supplied).
• Dispose of all packaging
carefully and responsibly.
Care and maintenance
Contact Us
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
Aqua Pacific UK Ltd.
Unit 10, Oriana Way
Nursling Industrial Estate
Southampton
SO16 0YU
Tel [phone]
Fax [phone]
[email protected]
• From time to time check that
there are no loose screws on
this unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.

Panels & Fittings
Please check you have all the panels and fittings listed below
1 2
3 4
5
6
A
Wooden Dowel (F22) x 8
B
Large Metal Dowel (F901) x 12
C
D
Large Locking
Nut (F900) x 12
E F
G H I
Hinge (F522) x 2
J
Hinge Plate
(F523) x 2
Handle (F503) x 1
Small Metal Dowel (F893) x 4
Hollow Core
Locking Nut
(F892) x 4
Overbalance Strap
(F269) x 1
13mm Screw (F63) x 6
Tools
Rule
Scissors
Hammer
Eye protection
(when using a
hammer or drill)
Cross-head
screwdriver
Electric drill
(do not use for
fitting screws)
Spirit
level
Rail (D2476_01)
(326 x 57mm) x 4
Top (D2472_01)
(400 x 398mm)
Base (D2475_01)
(326 x 377mm)
Right Side (D2506_01)
(715 x 396mm)
Left Side (D2505_01)
(715 x 396mm)
Door (DF-00020960)
(646 x 322mm)
Flat-head
screwdriver

Prepare the Left Side
Screw 6 Large Metal
Dowels into the Left
Side.
Push 2 Hollow Core
Locking Nuts into the Left
Side, making sure that
they are flush against the
panel’s surface.
Using a hammer, tap in
the pin on the Hollow
Core Locking Nut.
Note: The pin should be
tapped in flush with the
top surface of the Hollow
Core Locking Nut.
Step 1
Step 2
B
B
B
B
B
B
1
B
B
B
B
BB
H
D
D
H
Prepare the Right Side
Screw 6 Large Metal
Dowels into the Right
Side.
Push 2 Hollow Core
Locking Nuts into the
Right Side.
Fit 2 Hinge Plates onto
the Right Side, making
sure that the slot is
facing towards the
finished front edge.
2
Finished
front edge
Finished
front edge
D
D

Finished
front edge
Step 3
Step 4
Step 5
Prepare the Base
Insert 4 Large
Locking Nuts into the
Base.
E
EE
E
4
Prepare the Top
Screw 4 Small Metal
Dowels into the Top.
C
C
C
C
3
1
Join the top to the
Left Side
Slide the Small Metal
Dowels fitted to the Top
into the Hollow Core
Locking Nuts fitted to the
Left Side.
Insert a screwdriver into
the 2 Hollow Core
Locking Nuts and turn
the nuts inside as far as
they will go.
3
Finished
front edge
Finished
front edge

Finished
front edge
Step 6
Prepare the 4 Rails
Insert 2 Large Locking
Nuts into each of the 4
Rails.
Tap 2 Wooden Dowels
into each of the 4 Rails.
Fit the Base to the Left
Side
Push the Base down
onto the Left Side.
Use a screwdriver to
tighten the 2 Large
Locking Nuts fitted to the
Base.
Note: Turn the Large
Locking Nuts as far as
they will go - more than
1/2 a turn.
Step 7
Step 8
A
A
E
E
5
x 4
4
Fit the 4 Rails
Push the 4 Rails down
onto the Left Side.
Use a screwdriver to
tighten the 4 Large
Locking Nuts fitted to the
Rails.
5
5
5
5

Step 9
Step 10
Fit the Overbalance
Strap
To prevent possible
overbalancing this unit
must be secured to a
suitable wall by fitting of
the overbalance
protector kit to the unit.
Wall fixings are not
supplied as they will
need to suit the wall type.
Note: Take care when
drilling the wall that
you do not drill into any
pipes, wires etc.
If in doubt, consult an
expert.
Fit the Right Side
Push the Right Side
down onto the assembly.
Use a screwdriver to
tighten the 6 Large
Locking Nuts fitted to the
Base and Rails.
Insert a screwdriver into
the 2 Hollow Core
Locking Nuts and turn
the nuts inside as far as
they will go.
2
Step 11
Prepare the Door
Make sure the Hinges
are pushed in at 90
degrees to the edge of
the door before screwing
them into place.
I
G
G
90 I
G
G
6
Washer
Screw
Washer
Screw
(not supplied)
Wall fixing
(not supplied)
Top Rail
Example
F
F

Step 12
a: b:
c: d:
B
A
B
Fit the Door and Handle
We recommend that you
fit the top Hinge first,
then align and fit the
other Hinge.
a: Push the Hinge
onto the front part of the
Hinge Plate.
The recess at the bottom
of Screw B goes into the
slot in the Hinge Plate.
b: Keep the Hinge
FLAT against the Hinge
Plate as you slide it
across as far as it will go.
Tighten Screw A.
c: The Hinge must be
flat against the Hinge
Plate prior to any
adjustment.
d: The Hinge must NOT
be AT AN ANGLE to the
Hinge Plate when
assembled.
This would indicate that
the recess at the bottom
of Screw B had not
located in the slot in the
Hinge Plate and the
Hinge would not be
secure.
Remove the Hinge from
the Hinge Plate and then
re-assemble being
careful to follow
instructions a-c.
e: Attach the Handle to
the Door.
G
G
J

Step 13
b:
c:
d:
a:
Adjust the Door if
required
a: Before adjusting the
Door, use a spirit level to
check the Top (or Base)
of the unit is level,
front-to-back and
side-to-side in the 3
positions shown.
Use suitable packing
pieces (not supplied) to
make the unit level
BEFORE making any
adjustment to the
Hinges.
b: Height adjustment.
Loosen Screws A on the
Hinge Plates and move
the Door up or down as
required.
Retighten Screw A.
c: Forward and Back
adjustment.
Loosen Screw B on the
Hinge Plate and move
the Door in or out as
required.
Retighten Screw B.
d: Sideways adjustment.
To move the Door ‘out’
loosen Screw C.
To move the Door ‘in’
tighten Screw C.
A
A
B
C