Aqua One Inspire 60 Mk2 User manual

Assembly Instructions
Please keep for future reference
Important - Please read these instructions fully before starting assembly
Inspire 60 Mk2
Version 1 : 21/07/2020
ALR3663

Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Warning: This unit weighs
approximately 16kgs.
Please lift with care.
• Check you have all the
components and tools listed.
• Remove all fittings from the
plastic bags and separate them
into their groups.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Parts of the assembly will be
easier with 2 people.
• Make sure you have enough
space to layout the parts before
starting.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
Care and maintenance
Contact Us
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
Aqua Pacific UK Ltd.
Unit 10, Oriana Way
Nursling Industrial Estate
Southampton
SO16 0YU
Tel [phone]
Fax [phone]
[email protected]
• From time to time check that
there are no loose screws on
this unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Safety note: It is
recommended that this unit is
secured to a wall using the
overbalance protector kit
supplied or, an alternative fixing
method of your choice.
• Dispose of all packaging
carefully and responsibly.
Tools
Rule
Scissors
Hammer
Eye protection
(when using a
hammer or drill)
Cross-head
screwdriver
Electric drill
(do not use for
fitting screws)
Spirit
level
Flat-head
screwdriver

Panels & Fittings
Please check you have all the panels and fittings listed below
1 2
34
5
A
Wooden Dowel (F22) x 8
B
Large Metal Dowel (F901) x 12
C
D
Large Locking
Nut (F900) x 12
E
G H I
Hinge (F522) x 4
Hinge Plate
(F523) x 4
Small Metal Dowel (F893) x 4
Hollow Core
Locking Nut
(F892) x 4
13mm Screw (F63) x 12
Left Side (DF-00021089)
(715 x 396mm)
Rail (D2943_01)
(524 x 57mm) x 2
Left Door (DF-00020965)
(646 x 258mm)
Right Side (DF-00021090)
(715 x 396mm)
Top (D2941_01)
(598 x 398mm)
Base (D2942_01)
(524 x 347mm)
Right Door (DF-00020966)
(646 x 258mm)
7 8
Back (D2945_01)
(524 x 424mm)
6
J
Handle (F503) x 2
F
Overbalance Strap
(F269) x 2

Prepare the Left Side
Screw 6 Large Metal
Dowels into the Left
Side.
Push 2 Hollow Core
Locking Nuts into the Left
Side, making sure that
they are flush against the
panel’s surface.
Using a hammer, tap in
the pin on the Hollow
Core Locking Nut.
The pin should be tapped
in flush with the top
surface of the Hollow
Core Locking Nut.
Fit 2 Hinge Plates onto
the Left Side, making
sure that the slot is
facing towards the
finished front edge.
Step 1
Step 2
B
B
B
B
B
B
1
B
B
B
B
BB
H
D
D
H
Prepare the Right Side
Screw 6 Large Metal
Dowels into the Right
Side.
Push 2 Hollow Core
Locking Nuts into the
Right Side.
Fit 2 Hinge Plates onto
the Right Side, making
sure that the slot is
facing towards the
finished front edge.
2
D
D
H
H
Finished
front edge
Finished
front edge

Step 3
Step 4
Step 5
Prepare the Base
Insert 4 Large
Locking Nuts into the
Base.
E
E
E
E
4
Prepare the Top
Screw 4 Small Metal
Dowels into the Top.
C
C
C
C3
1
Join the Top to the Left
Side
Slide the Small Metal
Dowels fitted to the Top
into the Hollow Core
Locking Nuts fitted to the
Left Side.
Insert a screwdriver into
the 2 Hollow Core
Locking Nuts and turn
the nuts inside as far as
they will go.
3
Finished
front edge
Finished
front edge
Finished
front edge
Finished
front edge

A
Step 6
Prepare the 2 Rails
Insert 2 Large Locking
Nuts into each of the 2
Rails.
Tap 2 Wooden Dowels
into each of the 2 Rails.
Fit the Base to the Left
Side
Push the Base down
onto the Left Side.
Use a screwdriver to
tighten the 2 Large
Locking Nuts fitted to the
Base.
Turn the Large Locking
Nuts as far as they will
go - more than 1/2 a turn.
Step 7
Step 8
A
A
E
E
5
4
Prepare the Back
Insert 4 Large Locking
Nuts into the Back.
Tap 4 Wooden Dowels
into the Back.
E
E
E
E
A
A
A
6
A
A
E
E
5
Finished
front edge
Finished
top edge

Step 9
Step 10
Step 9
Fit the 2 Rails
Push the 2 Rails down
onto the Left Side.
Use a screwdriver to
tighten the 2 Large
Locking Nuts fitted to the
Rails. 5
Fit the Back
Push the Back down
onto the Left Side.
Use a screwdriver to
tighten the 2 Large
Locking Nuts fitted to the
Back.
5
6
Finished
top edge

Step 11
Step 12
Prepare the 2 Doors
Push 2 Hinges into each
of the Doors.
Make sure the Hinges
are pushed in at 90
degrees to the edge of
the Doors before
screwing them into place.
Fit the Right Side
Push the Right Side
down onto the assembly.
Use a screwdriver to
tighten the 6 Large
Locking Nuts fitted to the
Base, the 2 Rails, and
the Back.
Insert a screwdriver into
the 2 Hollow Core
Locking Nuts and turn
the nuts inside as far as
they will go.
90
2
I
G
G
I
G
G
I
G
G
I
G
G
7
8

Step 13
a: b:
c: d:
B
A
B
Fit the Doors and
Handles
We recommend that you
fit the top Hinge first,
then align and fit the
other Hinge.
a: Push the Hinge
onto the front part of the
Hinge Plate.
The recess at the bottom
of Screw B goes into the
slot in the Hinge Plate.
b: Keep the Hinge
FLAT against the Hinge
Plate as you slide it
across as far as it will go.
Tighten Screw A.
c: The Hinge must be
flat against the Hinge
Plate prior to any
adjustment.
d: The Hinge must NOT
BE AT AN ANGLE to the
Hinge Plate when
assembled.
This would indicate that
the recess at the bottom
of Screw B had not
located in the slot in the
Hinge Plate and the
Hinge would not be
secure.
Remove the Hinge from
the Hinge Plate and then
re-assemble being
careful to follow
instructions a-c.
Before fitting the Han-
dles, please remove
any protective film that
may be on the panels.
e: Attach a Handle to
each of the Doors.
G
G
J
J
8
7

Step 14
b:
c:
d:
a:
Adjust the Doors if
required
a: Before adjusting the
Doors, use a spirit level
to check the Top (or
Base) of the unit is level,
front-to-back and
side-to-side in the 3
positions shown.
Use suitable packing
pieces (not supplied) to
make the unit level
BEFORE making any
adjustment to the
Hinges.
b: Height adjustment.
Loosen Screws A on the
Hinge Plates and move
the Door up or down as
required.
Retighten Screw A.
c: Forward and Back
adjustment.
Loosen Screw B on the
Hinge Plate and move
the Door in or out as
required.
Retighten Screw B.
d: Sideways adjustment.
To move the Door ‘out’
loosen Screw C.
To move the Door ‘in’
tighten Screw C.
A
A
B
C

Step 15
Fit the Overbalance
Protector Kit
To prevent possible
overbalancing we
recommend that this unit
is secured to a suitable
wall by fitting of the
Overbalance Protector
Kit to the unit, or an
alternative fixing method
of your choice.
Wall fixings are not
supplied as they will
need to suit the wall type.
Take care when drilling
the wall that you do not
drill into any pipes, wires
etc.
If in doubt, consult an
expert.
Attach the
Strap to the unit
Attach the
Strap to the wall
Wall Fixing
(not supplied)
Washer
Strap
Strap WasherWasher
Screw
Screw
(not supplied)
FF
This is an example.
Please find a suitable place to attach the Strap to your unit.