AQUAPHOR APRO Series User manual

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
REVERSE OSMOSIS SYSTEM
APRO series
Installation and operation manual
Model:
Serial number:
Installation site:

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
Table of contents
1. INTRODUCTION
2. ASSIGNMENT
3. DESIGNATION AND ARRANGEDSETS
3.1 Designation
3.2 Completeness
4. SPECIFICATION
5. REQUIREMENTS FOR THEQUALITY
6. EQUIPMENT AND PRINCIPE OFWORK
6.1 Equipment
6.2 Technological drawing reverse osmosis systemAquaphor
7. INSTALLATION REVERSE OSMOSIS SYSTEM
7.1 Attention
7.2 Connection
7.3 Start-up
7.4 Security measures
7.5 Commissioning
7.6 Operation
7.7 Maintenance operations atshutdown
7.8 Mode
8. Control system
8.1 Control and display system
8.2 Operating controller
8.3 technical parameters of the controller
8.4 Display panel controller
8.5 Connecting and configuring thecontroller
8.6 Electrical drawings
8.7 Correspondence table symbols in Russian and Englishlanguages.
8.8 Troubleshooting
9. FLUSHING MODE ON PLACE (CIP)
10. RULES OF STORAGE ANDTRANSPORTATION
11. WARRANTY
12. CE CERTIFICATE
13. EC DECLARATION OF CONFORMITY

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
1. INTRODUCTION
The reverse osmosis system of Aquaphor (hereinafter RO system) manufactured by
“Westaqua-Invest OÜ“(Estonia) on request “Aquaphor” (Russia, Saint-Petersburg).
The RO system is designed to reduce the total salt content by reverse osmosis
(desalination, demineralization, reduction of conductivity) water from municipal and
local water supply systems (brackish water) under the correspondence of the
requirements established by the demands.
The RO system is the most efficient and safe installation of desalination.
Note: The RO system is not designed to solve all problems related to water
treatment. For proper operation it requires pretreatment.
Materials of RO systems are safety, non-toxic and do not release to the water any
dangerous substances to health or the environment.
2. ASSIGNMENT
2.1 RO system is designed for the demineralization of water, i.e. removing
dissolved salts, including hardness salts, heavy metals, Flouride, nitrate, ammonium,
organic matter, bacteria, and viruses.
2.2 RO system version L is set to perform where electric power networks,water
supply mains correspond to the presentrequirements.
2.3 The RO system is designed and manufactured to work in a continuous mode
during the whole period of operation, provided that the requirements set out in this
operating manual are continuous. Hold intervals are caused by routine maintenance,
implementation of chemical washes, etc.
2.4 For optimized RO system selection and type of membranes the customermust
provide a water sample for analysis.

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
3. DESIGNATION AND ARRANGEDSETS
3.1 Designation (formula) RO systemsAquaphor
Reverse osmosis system Aquaphor –model T-RO-X-Y-L-Z-Q-Q
Designation
Content designation
Transcript notation
T
Trade name (availability)
AP (Aquaphor Professional)
RO
Type of system
Reverse osmosis
X
Type of performance
S –small
L –standard
I –industrial
Y
Rated production system of
clean water
From 125... up to 500000 L/h
Z
Pump(s) (availability)
C –Hydroo
G –Grundfos
W –Lowara
T –Fluid-o-Tech
P –Procon
X –Pentax Pump
Q
Dosing pump (availability)
D
Q
Quantity of dosing pump
1-10

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
Example: Reverse osmosis system Aquaphor model APRO L-1000-C
Performance of the system –a big, nominal performance for clear water of 500 LPH,
with a pump CNP, the basic version (pre-filter membrane, highly selective, the size of
the membrane 4040, H –high-pressure).
3.2 Configuration of the system
№
ITEM
Type
Quantity of elements
APRO
L-500
APRO
L-750
APRO
L-1000
APRO
L-1500
APRO
L-2000
F01-F02
Filter housing
“Gross20”
2
2
2
2
2
Polypropylene
РР 20 mkm
1
1
1
1
1
Carbon filter
BB carbon
1
1
1
1
1
LPS 01- LPS
02
Low pressure
switch
P6E
2
2
2
2
2
HPS 01
High pressure
switch
P30DE
1
1
1
1
1
XV-01
Inlet actuated
valve
DN 20 220V
DN 25 220V
1
1
1
1
1
XV-02
Flush valve
DN 16 220V
DN 20 220V
DN 25 220V
1
1
1
1
1
PI1- PI2
Pressure gauge
0-10 bar
2
2
2
2
2
V-01
CIP valve
3/4", 1”
1
1
1
1
1
P-01
High pressure pump
Hydroo,
Grundfos
1
1
1
1
1
MV-XX
Membrane
housing (XX
–number
housing)
4080
4040
2
3
4
6
8
RV01
Pump pressure
regulation
valve
1”
1
1
1
1
1

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
№
ITEM
Type
Quantity of elements
APRO
L-500
APRO
L-750
APRO
L-1000
APRO
L-1500
APRO
L-2000
RV02-RV03
Regulative
valve
½” ( ¾” / 1”)
2
2
2
2
2
CV01-CV03
Reverse
valve
½” ( ¾” / 1”)
3
3
3
3
3
FL01-FL03
Flowmeter
½”( ¾” / 1” )
3
3
3
3
3
ECT-20
Conductivity
sensor
CON3134-14
1
1
1
1
1
Controller
CCT-7320
1
1
1
1
1
Control
panel
220/380B
1
1
1
1
1
Frame
1
1
1
1
1
Passport
1
1
1
1
1
Packing
1
1
1
1
1

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
4. SPECIFICATION
MODEL
AP RO L-
500
AP RO L-
750
AP RO L-
1000
AP RO L-
1500
AP RO L-
2000
Power supply
380В , 50Hz
Reduction of salt content, %
до 99,7
Membrane’s type
2 х 4040
3 х 4040
4 х 4040
6 х 4040
8 х 4040
Production of clean water LPH
500
750
1000
1500
2000
Input flow of water at a pres-
sure of 3 bar
0,8—1,1
1,2—1,65
1,6—2,2
2,4—3,3
3,2—4,4
Systems recovery, %
45-85
Mass (kg) + packing
210
215
220
225
240
Power consumption, Wt
1500
1500
3000
Dimensions, mm
1775 / 1210 / 915
1200 / 860 / 1510
Sizing ( inlet, outlet, conсentrate)
1” / ¾” / ¾” NPT (РВ)
5. REQUIREMENTS FOR THE QUALITY OF SOURCEWATER
5.1 Chlorine: If the water is chlorinated you need to install a carbonfilter
5.2 Hardness: If water hardness exceeds 17 ppm, it is necessary to established
water softener or antiscalant dosingsystem.
5.3 Fe: If the concentration of iron ions in the raw water is more than 0,1 mg/l,
Iron removal system must be installed.
Membranes performance data refers to inlet temp of 25°C, it decreases with a reduction
of the raw water temperature.
Example: Reduction temperature of raw water of 1°C can decrease production by 3%.

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
The operating parameters of the raw water
PARAMETERS
VALUE
Temperature of raw water
+5...+35 °C
Minimum pressure of raw water
40 PSI (2,8 kg/cm2)
Minimum flow of raw water
2,0 m3/h
Maximum concentrate to flow
1,25 m3/h
Operating temperature range
4 –45 °C
Allowed (optimum) PH range
3 - 10 (7 –7,5)
Hardness
Not more 17 (ppm)
Turbidity
Not more 5 SDI
Mineral oil
-
Salinity (TDS)
5000 mg/l
Fe total
Not more than 0,1mg/l
Oxidizers (chlorine, ozone, KMnO4)
Not more than 0,1 mg/l
Manganese (Mn)
Not more than 0,05 mg/l
Organic impurities
Not more than 5 mgO2/l
Note: In the case of non-compliance of your water requirements, Additional stages of
treatment may be required we will recommend the most suitable system upon your
water quality and requirements.

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
6EQUIPMENT AND PRINCIPE OFWORK
6.1 Equipment
Raw water
Protective
filter
High
pressure
Reverse
osmosis
system
6.1.1 Drawing of process
Protective filter:
The filter Gross 20 with a module B520-12 (CB) is installed at the entrance of the
installation to protect the RO membrane from influence of active chlorine. It is made
of sintered powdered activated carbon in a polymeric matrix (technology Carbon
Block).
The filter gross 20 with module PP5 micron is installed after the CB filter to prevent
particles larger than 5 microns to enter the RO system. Filter element is made of
polypropylene. It is necessary to replace regularly the filter modules in order to keep
the water feed rate, and also to avoid ingress of chlorine, solid particles in the
membrane modules
Replacement instructions: Shut off the system from electricity, make sure there is no
pressure (relief the pressure if needed), put a container under the system, with special
key open the housing of Gross. Remove the old module, pour the water. If necessary,
wipe the housing and the top cover. Install the new module. Set back the housing
vertically, tighten the nut of the housing by hand and gently close it with a key.
After replacement , inspect the modules by opening slightly the CIP valve , switch on
the system and close after a few seconds.
6.1.2 High-pressure pump
RO system can be equipped with pumps of different manufacturers and brands.
6.1.2.1 Instruction of operation
Install a pressure regulator to ensure the recommended pressure at the inlet of the RO
system, switch the pump to automatic mode.Automatic operation of the pump is

AQUAPHOR
PROFESSIONAL
WATER TREATMENT
L.Tolstoi 2A, Sillamäe,
40231 Estonia
www.pro.aquaphor.com
International: [phone]
Skype: aquaphor market.pro
e-mail: [e-mail]
provided by water level sensors in the water feed tank, clean water tank, and the input
pressure switch.
6.1.2.2 Before starting the pump, unscrew the venting plug located on the top
of the pump to release the air.
6.1.2.3 If the pump is used after a long period of shut down , firstly check
the free rotation of the fan motor, to ensure the it is not jammed due to corrosion.
6.1.3 Installation of reverse osmosis.
Before installing the membrane, the piping must be flushed to eliminate the dust
formed during the installation, or other debris in the system with the high-pressure
reverse osmosis pump. Warning: direction of fitting the membrane strictly defined
and indicated by the arrows.
6.1.4 The principle of water purification reverse osmosissystem.
The system is set to use reverse osmosis membrane. With proper maintenance of the
RO system, the lifetime of the membrane is 3-5 years and over. RO system is based
on the method of membrane separation that allows to remove salt ions, organic
compounds, bacteria and other impurities from the water with the aim of purification
or desalting. It is based on the principle of separation of permeate (clean water) and
concentrate (dirty water) through the membrane. Water tends to get to a solution –a
process called osmosis. Between water and solution is the osmotic pressure. If the
solution is provided with more pressure than the osmotic pressure then permeate
(water) to be filtered through the membrane will not desalt the solution properly.
Thus, it takes desalting by reverse osmosis. With sufficient pressure, the raw water
passes through the RO membrane, and permeate as purified water. The concentration
of solutes and suspended particulates gradually increases and discharge to the drain.
This is the principle of operation of water purification by reverse osmosis system.
6.2 Technological drawing of the reverse osmosis system
Raw water passes through the protective filters, which allow to remove chlorine and
most of the suspended particles, and enters to the high-pressure pump, which builds
pressure up to 100-250 PSI (pressure required depends of the type of membrane).
Then, water is fed to the RO membranes under pressure. The RO membranes are
installed in the housings and produce separating permeate (product, i.e. purified water)
and concentrate (drainage).