AQUAPHOR APRO WH 1000 LPH User manual

aquaphor-pro.com TP-APRO-WH-R02
APRO WH 1000 LPH
WATER PURIFICATION SYSTEM

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aquaphor-pro.com TP-APRO-WH-R03
Document
Original operation manual
Ident. No.
JOB No.: 2015-2020
Revision
02
Date
28.07.2021
Postal
address
Aquaphor
Kadastiku 33a
21004 Narva
Estonia
Factory &
office
Aquaphor
Kadastiku 33a
21004 Narva
Estonia
Telephone
[phone]
Copyright
No part of this documentation may in any form whatsoever be
reproduced, nor used, copied or distributed by means of electronic
systems without previous written permission by AQUAPHOR PRO.
The translation into another language also requires a written
authorization. This documentation may be exclusively entrusted to the
owner of the installation or to the employees of AQUAPHOR PRO.
Technical
modification
Revision No 2

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TABLE OF CONTENTS
Table of contents.................................................................................................................................................................... 3
1. GENERAL INFORMATION ...................................................................................................................................... 7
1.1 Safety......................................................................................................................................................................... 7
2. SYSTEM OVERVIEW................................................................................................................................................. 8
Table of system equipment .................................................................................................................................. 10
Table of optional equipment ................................................................................................................................ 11
3. ELECTRIC CIRCUITS ............................................................................................................................................. 12
3.1 General information................................................................................................................................................ 12
3.2 Electric circuit schemes ........................................................................................................................................... 13
4. CONTROL PANEL.................................................................................................................................................... 21
4.1 General information................................................................................................................................................ 21
4.2 Elements on the control panel ................................................................................................................................ 21
5. TECHNICAL DATA DESCRIPTION...................................................................................................................... 22
5.1 Requirements on site .............................................................................................................................................. 22
5.1.1 Water quality ............................................................................................................................................... 22
5.1.2 Installation rooms ........................................................................................................................................ 22
5.1.3 Reverse osmosis data .................................................................................................................................. 23
6. INSTALLATION........................................................................................................................................................ 24
6.1 Safety Pointers ........................................................................................................................................................ 24
6.2 General pointers...................................................................................................................................................... 25
6.3 Water connection.................................................................................................................................................... 25
Installation ............................................................................................................................................................ 25
7. CONFIGURATION.................................................................................................................................................... 27
7.1 Starting .................................................................................................................................................................... 27
7.1.1 Connection................................................................................................................................................... 27
7.2 Configuration via controller keyboard .................................................................................................................... 28
Starting window.................................................................................................................................................... 28
7.3 System Start-Up ...................................................................................................................................................... 29
7.4 System Shut-Down .................................................................................................................................................. 30
7.5 System Run.............................................................................................................................................................. 31
7.6 Equipment setup ..................................................................................................................................................... 32
7.6.1 Example of software setup .......................................................................................................................... 32
Program 01: FEED PUMP (XV-01) ......................................................................................................................... 33
Program 02: PRETREATMENT (PTS-01)................................................................................................................. 33
Program 03: FLUSH VALVE *................................................................................................................................. 33
Program 04: PERMEATE VALVE NC (XV-02) .......................................................................................................... 34
Program 05: SUPPLY PUMP (P-04)........................................................................................................................ 34

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Program 06: PERMEATE FLOW TRANSMITTER (FT-01)......................................................................................... 34
Program 07: FEED FLOW TRANSMITTER (FT-02) .................................................................................................. 35
Program 08: HIGH PRESSURE SWITCH (HPS-01) ................................................................................................... 35
Program 09: PERMEATE FLUSH (XV-05)................................................................................................................ 35
Program 10: PULSE DOSING *............................................................................................................................... 35
Program 11: DOSING LEVEL SW. (LLS-02) ............................................................................................................. 36
Program 12: HIGH FREQUENCY RO....................................................................................................................... 36
Program 13: HF VALVE NO *................................................................................................................................. 36
Program 14: DOUBLE PUMP RO (P-05)................................................................................................................. 36
Program 15: PERMEATE CONDUCTIVITY (ECT-01)................................................................................................ 37
Program 16: RAW WATER CONDUCTIVITY (ECT-02)............................................................................................. 37
Program 17: FEED LOW PRESSURE SENSOR (LPT-01) ........................................................................................... 37
Program 18: FEED PRES. SENSOR 4-20 mA (LPT-01) *OPTIONAL ......................................................................... 38
Program 19: INLET LOW PRES. SENSOR ................................................................................................................ 38
Program 20: INLET PRES. SENSOR 4-20MA (LPT-02) *OPTIONAL ......................................................................... 38
Program 21: RO HIGH PRESSURE SENSOR (HPT-01) *OPTIONAL ......................................................................... 38
Program 22: RO HIGH PRESSURE SENSOR RANGE 0-40 *OPTIONAL.................................................................... 39
Program 23: RO PRESSURE SENSOR 4-20MA (HPT-01) *OPTIONAL ..................................................................... 39
7.7 Setups...................................................................................................................................................................... 40
Setup 01: START-UP FLUSH................................................................................................................................... 40
Setup 02: SHUT-DOWN FLUSH.............................................................................................................................. 40
Setup 03: STAND-BY FLUSH .................................................................................................................................. 40
Setup 04: HIGH CONDUCTIVITY PERMEATE WATER ALARM ................................................................................ 40
Setup 05: HIGH CONDUCTIVITY FEED WATER ALARM.......................................................................................... 41
Setup 06: LOW PRESS. DELAY ............................................................................................................................... 41
Setup 07: DOSING PULSE/MIN *........................................................................................................................... 41
Setup 08: PERMEATE FLOW ‘k’ ............................................................................................................................. 41
Setup 09: FEED FLOW ‘K’ ...................................................................................................................................... 42
Recovery Setups (Setup-10-13) ............................................................................................................................ 42
Setup 10: FLUSH PULSE/MIN ................................................................................................................................ 42
Setup 11: FLUSH PULSE DURATION ...................................................................................................................... 42
Setup 12: PERIODIC FLUSH/H ............................................................................................................................... 43
Setup 13: PERIODIC FLUSH DURATION ................................................................................................................. 43
Setup 14: FULL TANK DELAY ................................................................................................................................. 43
Setup 15: PERMEATE LOW FLOW ......................................................................................................................... 43
Setup 16: CONCENTRATE LOW FLOW .................................................................................................................. 44
Setup 17: LOW FEED PRESSURE............................................................................................................................ 44
Setup 18: LOW INLET PRESSURE........................................................................................................................... 44

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Setup 19: HIGH RO PUMP PRESSURE ALARM....................................................................................................... 44
Setup 20: SYSTEM STOP PERMEATE TANK PRESSURE ALARM ............................................................................. 45
Setup 21: SYSTEM START PERMEATE TANK PRESSURE ........................................................................................ 45
Setup 22: CARTRIDGE FILTER PRESSURE DROP ALARM........................................................................................ 45
Setup 23: CARTRIDGE FILTER RESOURCE.............................................................................................................. 45
Setup 24: SYSTEM ID NUMBER ............................................................................................................................. 46
Setup 25: YEAR...................................................................................................................................................... 46
Setup 26: DATE/MONTH....................................................................................................................................... 46
Setup 27: TIME...................................................................................................................................................... 46
8. ALARMS AND TROUBLESHOOTING.................................................................................................................. 47
8.1 ALARM-01: Low level in the RAW water tank ......................................................................................................... 47
8.2 ALARM-02: Pretreatment system error .................................................................................................................. 47
8.3 ALARM-03: Antiscalant tank low level * Not required ........................................................................................... 48
8.4 ALARM-04: Raw water low pressure....................................................................................................................... 48
8.5 ALARM-05: Low inlet pressure ................................................................................................................................ 48
8.6 ALARM-06: High inlet pressure to RO membrane unit ........................................................................................... 49
8.7 ALARM-07: RO pump overload ............................................................................................................................... 49
8.8 ALARM-08: High electrical conductivity of permeate ............................................................................................. 49
8.9 ALARM-09: Minimum permeate flow ..................................................................................................................... 50
8.10 ALARM-10: Minimum concentrate flow................................................................................................................ 50
8.11 ALARM-11: Low permeate level............................................................................................................................ 50
8.12 ALARM-12: High feed conductivity ....................................................................................................................... 51
8.14 ALARM-14: Feedpressure sensor .......................................................................................................................... 51
8.15 ALARM-15: Inlet pressure sensor.......................................................................................................................... 51
8.16 ALARM-16: RO pressure sensor ............................................................................................................................ 51
8.17 ALARM-17: Permeate pressure sensor ................................................................................................................. 52
8.18 Warnings ............................................................................................................................................................... 52
8.19 Equipment testing ................................................................................................................................................. 54
9. RO ANDROID APP (APRO APP) ............................................................................................................................ 55
9.1 Setting Up................................................................................................................................................................ 55
9.2 System Configuration .............................................................................................................................................. 56
9.3 Operating Mode Functionality ................................................................................................................................ 56
9.4 Additional Information ............................................................................................................................................ 57
10. MAINTENANCE........................................................................................................................................................... 58
10.1 Dosing Pump Degassing ........................................................................................................................................ 58
10.2 Replacing The Membrane Module........................................................................................................................ 59
10.3 Replacing The Filter Cartridge ............................................................................................................................... 60
10.3.1 Viking cartridge .......................................................................................................................................... 60

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10.4 Yearly Check And Maintenance............................................................................................................................. 61
10.4.1 Cables and Cable Connection .................................................................................................................... 61
10.4.2 Automatic Concentrate Valve Flush Opening ............................................................................................ 62
10.5 Membrane Functioning Tips ................................................................................................................................. 63
10.5.1 Low Flow .................................................................................................................................................... 63
10.5.2 Low Flow and High Solute Passage......................................................................................................... 63
10.5.3 Low Flow and low Solute Passage .......................................................................................................... 64
10.5.4 High Solute Passage................................................................................................................................ 65
10.5.5 Quick guide (table) ................................................................................................................................. 65
10.6 Membrane Cleaning (CIP) ..................................................................................................................................... 66
10.7 Callibration..................................................................................................................................................... 68
uS/cm to ppm convertion table............................................................................................................................ 71
10.8 Preservation of RO and NF systems ...................................................................................................................... 72
11. SYSTEM INFORMATION COLLECTION VIA MODBUS................................................................................. 73
11.1 Modbus communication port setpoints................................................................................................................ 73
11.2 Viewing/Setting Modbus setpoints....................................................................................................................... 73
11.3 Network Communication Protocol........................................................................................................................ 73
11.4 RO Settings (Read Only) ........................................................................................................................................ 73
11.4 Control Word......................................................................................................................................................... 74
11.5 Modbus Registers.................................................................................................................................................. 75
Status words ......................................................................................................................................................... 75
12. RULES OF STORAGE AND TRANSPORTATION .............................................................................................. 78
12.1 Shipping................................................................................................................................................................. 78
13. SERVICE AND WARRANTY .................................................................................................................................. 79
Exclusions and Limitations.................................................................................................................................... 79
14. Additional Materials................................................................................................................................................... 80
System Equipment list .......................................................................................................................................... 82
Remarks ................................................................................................................................................................ 83

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1. GENERAL INFORMATION
1.1 SAFETY
Content
This manual contains the most important pointers
regarding a safe installation, commissioning, use, check,
and maintenance of the unit and its equipment.
Target group
This manual has been written with the intention to be
read, understood, and completely considered by
everyone responsible for the activation, monitoring, care,
check, and maintenance.
Symbols
The following symbols are used in this manual:
DANGER
Denotes a direct threat of danger. Not observing this
pointer may be life-threatening or lead to serious injuries.
WARNING
Denotes a possibly dangerous situation. Not observing
this pointer may be life threatening or lead to serious
injuries.
CAUTION
Denotes a possibly dangerous situation. Not observing
this pointer can cause minor injuries.
ATTENTION
Denotes a possibly dangerous situation. Not observing
this pointer can cause material damage.
INFORMATION
Denotes application pointers and other useful
information.

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2. SYSTEM OVERVIEW
APRO WH 1000 LPH
system dimensions

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aquaphor-pro.com TP-APRO-WH-R03
TABLE OF SYSTEM EQUIPMENT
Tag
Name
Function
F-01
Cartridge Filter
Housing
Feed water filtration cartridge.
P-01
Pressure pump
Builds up pressure and supply water to reverse osmosis
membranes.
DP-01
Dosing pump
Doses feed water antiscalant
P-05
Recirculation pump
Concentrate recirculation pump. Serves to recirculate
concentrate through the osmotic membranes.
LPS-01
Low pressure switch
Low-pressure sensor in the supply line. Protects the system
from dry running in case of interruption of the water supply.
LPS-02
Low pressure switch
Low-pressure sensor at the RO inlet. Protects the system from
dry running in case of failure of XV-01 or depletion of the
cartridge resource.
HPS-01
High pressure switch
(optional)
Serves to protect the membrane from damage by osmotic
pressure.
HPS-02
Permeate pressure
switch
The pressure sensor stops the system when the PNT-02 tank is
filled with permeate.
FT-02
Feed flow sensor
Inlet water flow sensor.
FT-01
Permeate flow sensor
Permeate line flow sensor.
XV-01
Feed valve
The valve for supplying feed water to the reverse osmosis
system.
XV-02
Drainage valve
First permeate drainage.
XV-04
Concentrate valve
Concentrate drainage valve.
XV-05
Flushing valve
Stand-by permeate membrane flushing valve.
ECT-01
Permeate
conductivity sensor
Reverse osmosis permeate conductivity sensor.
ECT-02
Feed conductivity
sensor
Reverse osmosis feed conductivity sensor.
CNT-01
Concentrate tank
Serves for the accumulation of concentrate.
PNT-02
Permeate tank
Serves to accumulate 100 liters of permeate under pressure.
CV-01
Check valve
Permeate supply check valve.
CV-02
Check valve
Permeate drainage check valve.
CV-03
Check valve
Check and pack pressure valve.
CV-04
Check valve
Concentrate check valve.
CV-05
Check valve
Concentrate recirculation check valve.
CV-06
Check valve
Stand-by permeate check flushing valve.
MV-01/04
Membrane housing

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TABLE OF OPTIONAL EQUIPMENT
Tag
Name
Function
T-01
Feed tank
Raw water storage tank
T-03
Permeate tank
Permeate storage tank
P-03
Feed Pump
Boosts pressure and supply water to reverse osmosis
membranes.
P-04
Supply pump
Serves to supply RO permeate to the user
PTS-01
Pretreatment
Backward Switch
Pretreatment backwashing stage indicator
LLS-01
Low Level Sensor
Protects P-03 from dry running
LLS-03
Low Level Sensor
Protects P-04 from dry running
HFS-
01/02
High Level float
switch
Mechanically blocks water supply when the tank is overfilled

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3. ELECTRIC CIRCUITS
3.1 GENERAL INFORMATION
▪All elements of the electrical circuit are assembled and require no additional intervention except for the connection of
additional equipment. The unit is equipped with fully automated control. It can supply purified water using the logic con-
troller, water level, and pressure sensors, based on an adjustable algorithm, standardized for the reverse osmosis systems
manufactured by Aquaphor.
▪The controller program works as part of the AFE-002-000 electronic complex and controls the reverse osmosis systems
of various APRO configurations.
The connection of auxiliary equipment must be carried out by certified specialists with the appropriate knowledge,
skills, and experience working on this equipment. The manual setting of additional installation modes is possible only
with the help of the switchboard and controller.

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3.2 ELECTRIC CIRCUIT SCHEMES

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