ARB 3432300 User manual

Product
Description:
Suited to
vehicle/s:
3432300 WINCH BULL BAR
3932400 WINCH BUMPER BAR
LAND ROVER 90, 110 AND 130 - 1985 ONWARDS
Winch
Fitting Kit:
3532070 (OPTIONAL EXTRA)
Fitting Kit:
6172941
WARNING
 This product must be installed exactly as per these instructions using only the hardware
supplied.
 In the event of damage to any bull bar component, contact your nearest authorised ARB
stockist. Repairs or modifications to the impact absorption system must not be attempted.
 Do not use this product for any vehicle make or model, other than those specified by ARB.
 Do not remove labels from this bull bar.
 This product or its fixing must not be modified in any way.
 The installation of this product may require the use of specialized tools and/or techniques
 It is recommended that this product is only installed by trained personnel
 These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be
held responsible for the impact of any changes subsequently made by the vehicle
manufacturer
 During installation, it is the duty of the installer to check correct operation/clearances of all
components
 Work safely at all times
 Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES

GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD
products in the world. Your bar is a properly engineered, reliable, quality accessory that
represents excellent value. To keep your bar in original condition it is important to care and
maintain it following these recommendations:
Prior to exposure to the weather your bar should be treated to a Canuba based polish on all
exposed surfaces. It is recommended that this is performed on a six monthly basis or
following exposure to salt, mud, sand or other contaminants.
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a
thorough visual inspection of the bar is carried out, making sure that all bolts and other
components are torqued to the correct specification. Also check that all wiring sheaths,
connectors, and fittings are free of damage. Replace any components as necessary.


 Please contact local Authorised ARB Stockist if you would like to have this service carried
out on your behalf.
HAVE AVAILABLE THESE TOOLS WHEN FITTING PRODUCT:
BASIC TOOL KIT
ELECTRICAL TAPE
HACKSAW OR JIG SAW SUITABLE TO CUT PLASTIC
DRILL WITH 10MM HSS DRILL BIT
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
FASTENER TORQUE SETTINGS:
SIZE
Torque Nm
Torque lbft
M6
9Nm
4lbft
M8
22Nm
16lbft
M10
44Nm
32lbft
M12
77Nm
57lbft
PARTS LIST
USE
PART No
QTY
DESCRIPTION
CHASSIS BRACKET TO CHASSIS
6151357
6151321
2
2
M10 SEMS HEX BOLT ASSEMBLY
M10 FLANGE NUT
6151322
2
M10 NYLOCK NUT
3758010R/L
1
BRKT ASSY CHASSIS
4581070
2
WASHER FLAT M12
CHASSIS BRACKET TO BULL BAR
6151357
6151321
2
2
M10 SEMS HEX BOLT ASSEMBLY
M10 FLANGE NUT
6151135
4
M12 NUT
4581050
4
WASHER SPRING ½”
6151096
4
BOLT M12 x 40mm
6151097
4
BOLT M12 x 50mm
4581070
8
WASHER FLAT M12
5848380
6
PACKER SHIM
NUMBER PLATE TO BULL BAR
6151017
2
BOLT M6 x 16
6151046
2
WASHER FLAT M6
6151128
2
NUT FLANGE M6
INDICATORS TO BULL BAR
3500080
1
INDICATOR KIT
180302
4
CABLE TIES

1. Open the bonnet and remove the grille from
the vehicle by removing the 4 screws on the
top of the grille and the 2 screws on the
sides of the grille.
2. Store the grille and screws in a safe place.
3. Remove and retain the number plate from
the bumper bar.
4. Remove and retain the 4 bolts from the top
of the factory bumper bar.
5. Remove the factory bumper.
6. Remove and retain the nut plates from the
bumper bar.
7. If fitted, remove and discard the nut plate
retaining clip.
8. Discard the bumper bar.
9. Remove and retain the 2 lower front bolts
and washers holding the factory protection
bar to the chassis ends.
10. Discard the factory nylock nuts.

11. Place the right hand chassis bracket onto
the right hand chassis end as shown.
12. Attach using the 2 bolts, washers and nut
plates removed in steps 4-6.
13. Repeat on the left hand side.
Note: Leave fasteners loose at this stage.
14. Place the bar so that the mounts are
aligned with the mount holes in the back of
the bar.
15. If required due to body variation, place
shims in between the mount and the bar to
give a minimum clearance of 5mm.
Note: Only use a maximum of 3 shims per side
16. Loosely attach the bar to the mounts using
4 M12 x 1.25 x 40 Hex Bolts OR 4 M12 x
1.25 x 50 Hex Bolts, 4 M12 Spring
Washers, 8 M12 flat washers and 4 M12 x
1.25 nuts.
Note: To determine if the 40mm or 50mm bolts
should be used, there should be a minimum of
3 FULL threads protruding past the nut when
the bar, mount and final shim qty is assembled
and tightened.
17. Align the bar so that it is level, central to the
vehicle. And at a desired height.
Note: The weight of the bar should still be taken
by the stand or trolley noted in step 14.
18. Tighten the M12 fasteners until firm.
Note: The M12 fasteners need to be tight
enough to hold the mounts in position for
further steps.
19. Tighten the 4 M10 bolts noted in step 4 to
the above noted torque setting.

20. Undo the M12 fasteners and remove the
bar from the vehicle being careful not to
move the mount brackets so they remain in
place.
21. Push the factory protection bar down and
away from the chassis rails.
22. Using a drill with a 10mm bit suitable for
steel, drill the lower mount pinning hole,
using the hole in the chassis rails as a
guide, drilling from the inside, outward.
23. Use paint or anti rust on the bare metal of
newly drilled hole.
24. Repeat both sides.
25. Pull the factory protection bar back into
position.
26. Place an M12 washer in between the mount
bracket and the chassis rail as a packer
and hold in place using the bolts and
washers removed in step 9
27. Secure using the 2 new M10 nylock nuts
from the fitting kit.
28. Tighten to the above specified torque
settings.
Warning: Do not re-use the factory nylock nuts.

29. Drill through the chassis rails with the
10mm drill bit using the upper holes in the
mount bracket as a guide.
30. Repeat both sides.
31. Use paint or anti rust on the bare metal of
newly drilled hole.
Note: Only drill through one side of each rail.
32. Place an M10 SEMS bolt assembly through
each of the hols and secure using M10
flange nuts.
33. Tighten to above specified torque setting.
Note: If fitting a winch, it should be done now
using fitting kit 3532070 and fitting
instructions 3787082
34. Replace the grille using the screws
removed in step 1.
35. Place the bar back into position and re-
secure using the M12 fasteners and shims
if required.
36. Locate bar as per step 16.
37. Tighten all fasteners to above specified
torque setting.
38. Using the holes in the mount brackets as a
guide, drill pinning holes through the bar
mounts.
39. Place an M10 SEMS bolt assembly through
each of the holes and secure using M10
flange nuts.
40. Tighten to above specified torque setting.

41. Place the plastic plugs supplied in the
indicator lamp kits into the grooves in the
tags in the bars indicator cavities.
42. Repeat both sides
43. Attach the indicator lamps to each side of
the bar using the self tapping screws
provided with the lamps.
44. Attach one of the looms to each of the
indicators.
45. Cover the looms with the convoluted tube
supplied.
46. Undo the 2 screws hold the indicators onto
each side of the vehicle and pull the
indicator housings away from the vehicle.

47. Pass the looms up under the front of the
vehicle on each side and in between the
wheel arch liners and the body until they
are visible through the holes made by the
removal of the indicator lamps.
Note: Ensure the convoluted tube is covering
the section of the loom that passes between
the wheel arch liner and the body.
48. Using the scotch locks provide connect the
looms to the vehicles indicator wiring.
Connect black with black and red with
green.
49. Cover the joins with electrical tape.
50. Test the wiring by switching the vehicles
indicators on and checking to see if the
new bar lamps work correctly.
51. Replace the indicators onto the vehicle.
52. Tidy the wiring using cable ties.
53. If a winch is not fitted, fit the number plate
to the lower 2 holes above the winch cavity
using M6 hex bolts, M6 washers and M6
flange nuts.
54. If a winch is fitted, fir the number plate to
the bracket installed in the winch
installation using the same hardware as
noted above.
55. Driving lights can now be fitted to the
vehicle.

Winch Bull Bar fitted to vehicle
Winch Bumper fitted to vehicle