Arconic 2013 series User manual
Patent Pending
August 31, 2018
HK978
Instruction Manual
2013 and 2014 series
Pneudraulic Installation Tools
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
Declaration of
Conformity
2
Safety Instructions
3
Tool Description
4
4-6
Principle of Operation
7
Preparation for Use
7
Operating Instructions
8
Maintenance
9
Disassembly Procedure
10-11
Assembly Procedure
12
Fill and Bleed Procedure
13-14
Measuring Tool Stroke
15
Components Drawings
16-20
Troubleshooting
21
Kits and Accessories
22
2
2013 & 2014 series Pneudraulic Installation Tools (HK978)
3
2013 & 2014 series Pneudraulic Installation Tools (HK978)
I. GENERAL SAFETY RULES:
serious bodily injury.
required, and listed in the manual, are legibly marked on the tool. The
9. Tool is only to be used as stated in this manual. Any other use is
may occur.
before installing the next fastener.
clear from front of tool.
installed.
II. PROJECTILE HAZARDS:
inserted tools or accessories.
5. The risk of others should also be assessed at this time.
front of tool.
III. OPERATING HAZARDS:
3. Hold the tool correctly and be ready to counteract normal or sudden
IV. REPETITIVE MOTION HAZARDS:
body.
discomfort and fatigue.
V. ACCESSORIES HAZARDS:
accessory.
consumables.
VI. WORKPLACE HAZARDS:
2. Proceed with caution while in unfamiliar surroundings; there could be
VII. NOISE HAZARDS:
VIII. VIBRATION HAZARDS:
warm and dry.
IX. PNEUMATIC / PNEUDRAULIC TOOL SAFETY INSTRUCTIONS:
5. Cold air should be directed away from hands.
Safety Instructions
Bold, Italic type, and underline:
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.
4
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Description
The 2013 series and 2014 model are lightweight, high-
® fasteners,
®blind
2650 lbs or less.
The 2013V model has a Slide & Tubing Assembly, which
is that
the tool.
a connector with
Specifications
STROKE: 0.6501.65 cm
WEIGHT: 2013 & 20141.99 kg
2013B & 2013V2.13 kg
MAX AIR PRESSURE:6.2 bar
MAX FLOW RATE: 2.9 scfm170 l/min
POWER SOURCE:6.2 bar
MAX OPERATING TEMP:51.7° C
PULL CAPACITY:
11.88 kN @ 6.2 bar
SPEED / CYCLES:
HOSE KITS:
689.5 bar
HYDRAULIC FLUID:®
®
ATF
such as Quintolubric®
will occur.
Where the following trade names are used in this manual, please note:
DEXRON is a registered trademark of General Motors Corporation.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
MERCON is a registered trademark of Ford Motor Corp.
Never-Seez is a registered trademark of Bostik, Inc.
Quintolubric is a registered trademark of Quaker Chemical Corp.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
Spirolox is a registered trademark of Smalley Steel Ring Company
Teon is a registered trademark of E. I. du Pont de Nemours and Company.
Threadmate is a registered trademark of Parker Intangibles LLC.
TRUARC is a trademark of TRUARC Co. LLC.
Vibra-Tite is a registered trademark of ND Industries, Inc. USA.
5
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Specifications (continued)
Ø
3.4
(8.8)
1.1
(2.8)
3.4
(8.6)
0.8
(2.0)
10°
12.0
(30.5)
4.8
(12.4)
INCHES
(cm)
8.0
(20.4)
9.5
(24.3)
8.8
(22.4)
2013
2013B
2013V
Models
2013, 2013B,
& 2013V
6
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Specifications (continued)
1.1
(2.8)
3.4
(8.6)
0.8
(2.0)
10°
12.0
(30.5)
4.7
(12.0)
4.8
(12.4)
Ø
3.4
(8.8)
INCHES
(cm)
Model
2014
7
2013 & 2014 series Pneudraulic Installation Tools (HK978)
PULL STROKE: When the trigger is
through the center of the throttle
to start fastener installation.
RETURN STROKE: When fastener
hydraulic system as needed.
Principle of Operation
PULL Piston Spring
Damper
Valve
Exhaust
Muffler Air
Piston
Hydraulic Oil
Air Pressure
Exhaust Air
KEY
Hydraulic
Piston Rod
Throttle Valve
(PULL position)
Hydraulic
Piston Rod
Throttle Valve
(RETURN position)
Figure 1
Preparation for Use
bar
NOTE:
. Screw
.
Set the 90,
and connect the air hose to the tool. Press and release
the trigger a few times to cycle the tool. Disconnect the
installed. Connect the air hose to the tool and install
CAUTION: Do not use TEFLON®tape on
pipe threads. Tape can shred and break free
Threadmate®is available in a 4oz. tube from
Huck (P/N 508517).
WARNINGS:
or damaged, separated pintails may eject
forcibly from rear of tool. Unshielded eyes
especially may be permanently injured.
pintails.
If there is any chance of a projectile-like
ejection, always point rear of tool in a safe
direction, or be sure there is a structure that
will stop ejecting pintails.
To avoid pinch points, leave adequate
clearance for tool and operator’s hands
before proceeding. Tool moving toward
between tool and structure if clearance is
limited.
8
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Operating Instructions
Read all of these instructions in order to ensure the safe operation of this equipment.
TO INSTALL A HUCK BLIND FASTENER:
1. Place a
NOTEThe tool or nose assembly must be held against,and at a right angle (90°) to, the
workpiece.
2. Press and hold the trigger until the fastener is installed and the
3. Release the trigger.
The re-directed; forward; and the tool
ready for the next installation cycle.
If the tool malfunctions, consult the section befores.
CAUTION:
BOM blind fasteners will jam in the nose
assembly if they are pulled when not in a
workpiece.
To avoid structural and tooI damage, be
sure there clearance for the
nose assembly at full stroke.
Remove excess gap from between
the sheets to permit proper fastener
installation and prevent jaw damage. ALL
jaw teeth must engage the pintail to avoid
damaging the teeth.
WARNINGS:
Wear approved eye and hearing
protection.
Ensure adequate clearance for operator’s
hands before installing fasteners.
to the tool and directed away from all
personnel.
Do not pull on a pin without placing a
fastener in a workpiece. Make sure that
the collar chamfer is out, toward the tool.
Pins eject with great velocity when pintails
, which
could cause serious injury.
WARNINGS:
Inspect tools for damage and wear before
using. Do not use if damaged or worn; serious
personal injury may occur.
Pulling a pin without a collar, or with collar
chamfer against workpiece, may result in the
pin becoming a high-speed projectile when
the pin grooves are stripped or the pintail
Serious personal injury may occur
includes pin ricochet.
Broken pintails eject from the
speed and force. To reduce the risk of serious
personal injury, be sure the
properly attached and directed away from all
personnel.
Pintail bottles must always be used with
models 2013B and 2013V.
To reduce the risk of serious personal injury,
do not operate tool with a damaged pintail
they are damaged.
CAUTION: Ensure the tool has been properly
re-assembled prior to use.
9
2013 & 2014 series Pneudraulic Installation Tools (HK978)
GENERAL
assembly, hoses, trigger and control cord, and POWERIG®
NOTEHuck tools should be serviced only by personnel
who are thoroughly familiar with its operation.
hydraulic systems.
.
See .
them for damage and wear.
force.
Spare Parts Service Kit2013KIT
[for 2013 and 2013B], 2013VKIT, and 2014KIT
.
®243 Threadlocker Huck P/N 508567
®271-05 Huck P/N
503657505420
25–30 ft.-lbs.
Smear ®130-AAHuck P/N 502723
®505476rings and
®508517
,
and the and
manual.
DAILY
tool.
NOTEIf the tool is in continuous use, add a few
drops of oil in every 2–3 hours.
Before connecting an air hose to the tool, clear the air
lines of dirt and water.
Check the tool and nose assembly for damage and air
Clean nose assemblies
Clean of TM Jaws
Do not let
jaws soak; dry them immediately after cleaning. Huck
WEEKLY
Disassemble, clean, and re-assemble nose assembly in
.
.
Maintenance
CAUTION: Replace all seals, wipers, and
rings when the tool is disassembled for any
reason, and at regular intervals, depending
on severity and duration of use.
10
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Disassembly
Figures 10–13.
1. Disconnect the tool from the air source.
4. Model 2013
5.
throttle arm. Disconnect the ball end of the cable
assembly from the throttle arm.
.
8. Screw button-head screws into the cylinder head, and
handle and cylinder assemblies.
NOTEAir Piston and rod should not be
disassembled and reassembled. If the locknut
loosens, apply Loctite 271-05; tighten to 25–30 ft.-
lbs.
10.
gland with a 1-3/8” socket wrench and extension.
11.
12. Model 2013V
.
13. Lift cylinder assembly from handle assembly.
14.
.
NOTEThe throttle valve bushings do not typically
require service.
Model 2013
seal.
Model 2014
Models 2013B & 2013V
Model 2013B
.
Model 2013V
reusable
dry area.
WARNINGS:
Disconnect the air hose from the tool before:
Removing or attaching the nose assembly
Performing maintenance on the tool or nose
assembly
Replacing tool components
The tool may be activated if it is connected and the
cylinder is under pressure; serious personal injury could
result.
CAUTIONS:
Always use a soft-jaw vise to avoid
damaging the tool.
Do not reuse seals, wipers, or
rings; irreparable tool damage
could occur. Discard these parts
and use replacements (see
).
CAUTION: Do NOT scratch, nick, or ding piston
rod. This will cause permanent hydraulic
leakage.
CAUTION: The bushings in the cylinder must
be replaced only if new throttle valve seals
cannot correct an air leak.
Send the unit to an authorized repair center to
have the bushings replaced.
11
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Disassembly (continued)
PISTON ASSEMBLY AND FRONT GLAND ASSEMBLY
REMOVAL
1. Thread the Polyseal Insertion Tool into the head.
2. 2013 SeriesThread the Piston Assembly Tool
123111-5
2014 SeriesThread the Piston Assembly Tool
123111-12
Polyseal Insertion Tool.
NOTEInspect the piston for wear, scoring, and
damage. Replace if necessary.
the cable from trigger.
CAUTION: Take care to not scratch the
piston, rod, or cylinder when removing.
CAUTION: If piston and gland seals must
be reused: during disassembly, install the
Polyseal Insertion Tool (P/N 121694-202) in
the rear of handle to prevent damaging the
seals.
12
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Assembly
BEFORE RE-ASSEMBLING THE TOOL:
necessary.
from
2013KIT, 2013BKIT, 2013VKIT, or 2014KIT
When assembling the tool, take care not to damage
rings.
Smear ®130-AAHuck P/N 502723
®505476rings and
TO RE-ASSEMBLE THE TOOL:
and retaining ring.
NOTENote the orientation of the Polyseal in the
appropriate Assembly Drawing in this manual.
121694-202
into the handle assembly.
mallet and wood or brass drift.
6. Model 2014
assembly.
2013
handle assembly.
2013
2013B
and retaining ring.
2013V
until it is fully forward. Note the orientation in
Figure 12.
the slide and the
retaining ring.
assembly. Position assembled trigger in handle and
8. Secure the handle assembly soft-
®243™to the threads of the gland
assembly. Screw the gland assembly into the handle
torque to 36–66 ft.-lbs.
®243™.
into the cylinder just enough to allow installation of
the cylinder head assembly.
12. Secure the head
cylinder head assembly squarely into the cylinder,
taking care not to damage O-ring. Install retaining
on the cylinder,
three button-head screws using a 1/8” hex key.
15. Place the ball end of cable assembly in the end of
throttle arm. Slide the throttle arm into slot on the
cylinder.
throttle arm.
hydraulic
section
13
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Fill and Bleed
For
Figures 3–5.
REQUIRED EQUIPMENT
® for
6.2–6.9 bar
Air regulator
120337
stall nut
NOTEThe stall nut is used to
load the tool during bleeding
and for measuring tool stroke.
Stall nuts are available from
Huck (P/Ns 124090-3 [2013
series] and 124090-4 [2014]).
PREPARATION
1.4–2.8 bar
TO BLEED AND FILL THE TOOL:
disconnect. Lay tool on its side with
2. . Screw the
NOTERock the tool to free trapped air. Do not
allow air to re-enter the tool. When cycling the
tool, hold the ll bottle at a right angle (90°) to
the tool (Figure 5) to prevent drawing in air.
stroke.
NOTEThere are two procedures for measuring
tool stroke: with and without a stall nut. See
.
If the tool stroke is less than the recommended minimum
WARNING: Avoid contact with hydraulic
accordance with local regulations. See MSDS
Figure 3
Figure 4
CAUTION
recommended in .
Figure 5
WARNINGS:
Before cycling the tool, make sure the bleed
securely attached to the tool (if the bleed plug
container. (Figure 5)
Air pressure must be at 20–40 psi (1.4–2.8 bar)
to prevent possible injury from high-pressure
spray.
14
2013 & 2014 series Pneudraulic Installation Tools (HK978)
NOTEThis usually requires 3 or 4 repetitions.
b. Install two fasteners to check function and
c. Re-measure the stroke.
minimum requirement.
BLEED PROCEDURE FOR PARTIALLY FILLED TOOL
IN FIELD USE
1. Disconnect the tool from the Lay tool on
its side with .
3.
times to
5.
1.4–2.8 bar
–
°
bubbles.
7.
When the trigger is released,
the the
the tool from the
9.
stroke.
NOTEThere are two procedures for measuring
tool stroke: with and without a stall nut. See
.
If the tool stroke is less than the recommended minimum
NOTEThis usually requires 3 or 4 repetitions.
b. Install two fasteners to check function and
c. Re-measure the stroke.
recommended minimum length.
Fill and Bleed (continued)
Before cycling the tool, make sure the:
(if the bleed plug has been removed), or
(Figure 5)
15
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Measuring Tool Stroke
Figure 7
MEASURING STROKE USING A STALL NUT
1.
the nose assembly.
2. Reconnect the tool to the air-line. Press and hold
Thread the
stall nut
bushing.
3.
4. Measure the Xtool stroke
1.65 cm, follow the
for more information.
NOTERemove the Nose Assembly from the tool for both of the following procedures.
Figure 6
124090-3
124090-4
MEASURING STROKE WITHOUT A STALL NUT
1.
the nose assembly.
2. Reconnect the tool to the air-line. Press and hold
Y
3.
Measure and record the X
4. Subtract Xfrom Y.
Stroke = Y-Xtool stroke
1.65 cm
16
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Tool Base (all models)
500786
506566
123906
501090
506565
501414 O-Ring
500784
O-Ring
Gland Housing
116134-1 Gland Assembly
Quad Ring
Polyseal
Spacer
125118
125471
Pivot Screw
Back-up Ring
Retaining Ring
116134-1
Gland Assembly
(see detail above)
500778
O-ring
500779
O-ring
500586
Retaining
Ring
128762 Swivel Assembly w/Orifice
(128764 Swivel and 128763 Orifice)
Shown without
Throle Guard
115436 Air Hose Assembly
Throle
Arm
123754-1
Throle
116272
Valve
Spring
125472-2 Throle
Valve Assembly
(Throle Valve and
507396 O-ring [3])
504127 Screw (3)
115554-2 Muffler128791 Muffler End Cap
126941 Gasket
506878
Retaining Ring
116408
Bumper
Cylinder Assy *
Cylinder Pin
2013 -
2013B -
2013V -
2014 -
Figure 9
Figure 10
Figure 11
Figure 12
Tool Heads
500901
111803-1
Washer
506493
Self-locking
Nut
505420
Air Piston
(not sold
separately)
O-ring
123777-3
Air Piston
& Rod Assy.
Piston Rod
123778-1 Cylinder
Head Assembly
Cylinder Head
(not sold separately)
500864 O-Ring
(not sold separately)
A
A
NOTES
These parts are included in this tool’s Spare Parts
Service Kit (see KITS & ACCESSORIES).
* This assembly includes: 500782 O-ring; 125466
Upper Bushing; 115503 Lower Bushing; 505496 Dowel;
Cylinder not sold separately. When replacing this
assembly, you MUST order and replace sckers 590350,
590351, & 590347 (shown at le).
Tighten and torque to 36–66 .-lbs.
Figure 8
17
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Tool Head 2013
506576
Plug & Gasket Assembly
125116 Guard
NOTES
These parts are included in this tool’s Spare
Parts Service Kit (see KITS & ACCESSORIES).
* When replacing this assembly, you MUST
order and replace WARNING scker 590240-1.
** Note orientaon of Wipers and Polyseals.
123766 Handle
Assembly *
116404-1 Cable Assembly
124333-1 Trigger
500621 Trigger Pin
505496 Roll Pin
123774-4 Piston Assembly
(see inset for components)
125780 Adapter
124211 Pintail
Deflector
125431 Pintail
Extension Tube
506488
Wiper Seal **
124828 Washer
506654 Washer
122432 Gland Cap
505817 Wiper
Seal **
125150 End Cap
506492 Spring
506160
Polyseal **
505818
Polyseal **
506653 Retaining
Ring
501110 Back-up Ring
500816 O-ring
590240-1 WARNING
Scker *
590517 HUCK Scker
123774-4 Piston Assembly
500438 O-ring
104293 Bleed
Plug Assembly
(Bleed Plug not sold separately)
123775 Front Gland Assembly
SECTION A-A
Figure 9
18
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Tool Head 2013B
506576
Plug & Gasket Assembly
125116 Guard
123766 Handle
Assembly *
116404-1 Cable Assembly
124333-1 Trigger
500621 Trigger Pin
505496 Roll Pin
123774-4 Piston Assembly
(see Figure 9 for parts)
123775 Front Gland
Assembly (see
Figure 9 for parts)
125780 Adapter
125431 Pintail
Extension Tube
506492 Spring
590240-1 WARNING
Scker *
590517 HUCK Scker
506488
Wiper Seal **
124828 Washer
124341
End Cap
506628
Washer
124342
Bole
Adapter
501007
Retaining
Ring
130692
Pintail Bole
123773 End Cap &
Bole Assembly
104293 Bleed
Plug Assembly
(Bleed Plug not sold separately)
500438 O-ring
NOTES
These parts are included in this tool’s Spare
Parts Service Kit (see KITS & ACCESSORIES).
* When replacing this assembly, you MUST
order and replace WARNING scker 590240-1.
** Note orientaon of Wipers and Polyseals.
SECTION A-A
Figure 10
19
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Tool Head 2013V
506675 Tube Connector
124244 9.25” Tubing (see
Tubing & Slide Assembly below)
125116 Guard
123774-4 Piston Assembly
(see Figure 9 for parts)
123775 Front Gland
Assembly (see
Figure 9 for parts)
125780 Adapter
123766 Handle
Assembly *
116404-1 Cable Assembly
124333-1 Trigger
500621 Trigger Pin
505496 Roll Pin
506492
Spring
590240-1 WARNING
Scker *
590517 HUCK Scker
125431-1 Pintail Extension
Tube
506628
Washer
123784 Adapter
501007
Retaining
Ring
130692
Pintail Bole
124246 End Cap Assembly
502310
Retaining
Ring
128186
Tube
123577
End Cap
506488 Wiper
Seal **
506648
Washer
500807 O-ring
500778 O-ring
124828
Washer
104293 Bleed
Plug Assembly
(Bleed Plug not sold separately)
500438 O-ring
124245 Tubing & Slide Assembly
shown in ON posion; slide forward for
OFF) includes: 123783 Slide, 124244
Tubing (see above), & 500790 O-ring (2)
NOTES
These parts are included in this tool’s Spare
Parts Service Kit (see KITS & ACCESSORIES).
* When replacing this assembly, you MUST
order and replace WARNING scker 590240-1.
** Note orientaon of Wipers and Polyseals.
SECTION A-A
Figure 11
20
2013 & 2014 series Pneudraulic Installation Tools (HK978)
Tool Head 2014
126662
End Cap
590517 HUCK
Scker
126661 Adapter
126666 Piston Assembly
(see inset for components)
506576
Plug & Gasket Assembly
125116 Guard
500438 O-ring
123766 Handle
Assembly *
116404-1 Cable Assembly
124333-1 Trigger
500621 Trigger Pin
505496 Roll Pin
506492 Spring
NOTE: The 2014 tool ships
with a Stroke Limiter (P/N
126663) and Scker (P/N
590463) shown above.
When the Stroke Limiter is
not in place, the Scker
MUST be applied to the tool.
NOT FOR
RIGHT ANGLE
NOSE ASSY
Scker
Stroke
Limiter
506654 Washer
122432 Gland Cap
505817 Wiper
Seal **
506160
Polyseal **
505818
Polyseal **
506653 Retaining
Ring
501110 Back-up Ring
500816 O-ring
123775 Front Gland
Assembly (see inset
for components)
NOTES
These parts are included in this tool’s Spare
Parts Service Kit (see KITS & ACCESSORIES).
* When replacing this assembly, you MUST
order and replace WARNING scker 590240-1.
** Note orientaon of Wipers and Polyseals.
104293 Bleed
Plug Assembly
(Bleed Plug not sold separately)
SECTION A-A
123775 Front Gland Assembly 126666 Piston Assembly
Figure 12
This manual suits for next models
3
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