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  9. Aries B35-5008 User manual

Aries B35-5008 User manual

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ARIESAUTOMOTIVE.COM •NEED ASSISTANCE? •877.287.8 634 •B35-5008-INS-RA •PAGE 1
INSTALLATION MANUAL B35-5008
Parts List
13" Bull bar
1Driver / left frame bracket
1Passenger / right frame bracket
1Driver / left support bracket
1Passenger / right support bracket
6Hex bolt, M8
10 Flat washer, M8
8Lock washer, M8
4Hex nut, M8
2Bolt plate, M8
2Plastic retainer, M8
4Hex bolt, M12
8Flat washer, M12
4Lock washer, M12
4Hex nut, M12
Torque Specifications
Metric
M6 bolt 3 ft-lbs.
M8 bolt 7 ft-lbs.
M10 bolt 16 ft-lbs.
M12 bolt 28 ft-lbs.
SAE
1/4" bolt 3 ft-lbs.
5/16" bolt 7 ft-lbs.
3/8" bolt 16 ft-lbs.
7/16" bolt 20 ft-lbs.
1/2" bolt 28 ft-lbs.
Use above torque setting unless otherwise noted
Tools Required
Socket set Level
Level of Difficulty
Easy
Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
To protect the product, wax after installing. Regular waxing is recommended
to add a protective layer over the finish. Do not use any type of polish or wax
that may contain abrasives that could damage the finish.
For polished, gloss and other smooth finishes,
polish may be used to clear small scratches and scuffs on the finish.
Mild automotive detergent may be used to clean the product. Do not use dish detergent, abrasive
cleaners, abrasive pads, wire brushes or other similar products that may damage the finish.
Refer to the last page of this manual for warranty and product registration information.
Refer to the table to the left when securing hardware during the
installation process to help prevent damage to the product or vehicle.
Product Photo
Brackets and Hardware
Passenger / right
rame bracket
M8 Bolt plates
M8 Plastic
retainers
Driver / left
frame bracket
Passenger / right
support bracket
Driver / left
support bracket
ARIESAUTOMOTIVE.COM •NEED ASSISTANCE? •877.287.8 634 •B35-5008-INS-RA •PAGE 2
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. CUTTING IS REQUIRED. ASSISTANCE IS
RECOMMENDED. INSTALLATION MAY INTERFERE WITH FRONT BUMPER MOUNTED
SENSORS.
1. Start installation under the front bumper. Carefully remove the plastic lower air dam attached to
the bottom of the bumper. Do not remove the electronic “active air dam” behind the bumper if
equipped. Pay close attention to the type and location of all factory hardware for reinstallation.
2. Move to the back of the driver/left side of the bumper, (Figure 1). Select (1) 8mm Bolt Plate and
(1) 8mm Plastic Retainer. Insert the Bolt Plate into the space between the outer bumper cover and
bumper bracket, (Figure 2). Insert the threaded part of the Bolt Plate back through the hole in the
bumper bracket. Thread the Plastic Retainer onto the Bolt Plate to hold it in place position. NOTE:
The Plastic retainer is used to help hold the Bolt Plate in place but use is not mandatory for
Bracket installation.
3. Next, Remove the (2) factory hex bolts attaching the bumper to the bumper bracket, (Figures 1 &
2). Select the driver/left Frame Mounting Bracket. Attach the Bracket to the back of the bumper
with the included longer (2) 8mm x 35mm Hex Bolts, (2) 8mm Lock Washers and (2) 8mm Flat
Washers, (Figure 3). Attach the Bracket to the 8mm Bolt Plate with (1) 8mm Flat Washer, (1)
8mm Lock Washer and (1) 8mm Hex Nut. Do not fully tighten hardware at this time.
4. Loosen but do not remove the hex bolt fromthe bottom of the frame, (Figures 1 & 5). Select the
driver/left Support Bracket, (Figure 4). Insert the slotted end of the Bracket under the hex bolt.
a. On models with tow hooks, slide the Bracket between the head of the hex bolt and the
large flat washer, (Figure 5). Do not tighten hex bolt at this time.
b. On models without tow hooks, slide the Bracket between the steel sleeve on the frame
and the head of the hex bolt, (Figures 1 & 4).
5. Line up the lower end of the Support Bracket with the slot in the Frame Bracket. Attach the
Support Bracket to the Frame Bracket with (1) 8mm x 30mm Hex Bolt, (2) 8mm Flat Washers, (1)
8mm Lock Washer and (1) 8mm Hex Nut, (Figure 4).
6. Repeat Steps 2—5 to install the passenger/right Frame and Support Bracket.
7. With assistance, position the Bull Bar up to the outside of the Mounting Brackets. Use the included
(4) 12-1.75mm x 35mm Hex Bolts, (8) 12mm Flat Washers, (4) 12mm Lock Washers and (4)
12mm Hex Nuts to attach the Bull Bar to the Mounting Brackets, (Figure 6). Do not tighten
hardware.
8. Stand back from the vehicle and check to see that the Bull Bar is centered and level on the vehicle
and adjust as necessary. Fully tighten first the hardware securing the Mounting Brackets and
Support Brackets to the vehicle. Do not tighten the 12mm hardware attaching the Bull Bar to the
Mounting Brackets.
9. Temporarily remove the Bull Bar.
10.Hold the plastic air dam up to the bumper and align it with the mounting points. Mark the location
of the Mounting Brackets onto the back of the air dam, (Figure 7). Cut an approximately 1-1/2"
wide slot out of the bottom of the air dam. NOTE: The size of the slot is an estimate only and may
vary due to different factory designs for the air dam and front bumper covers. IMPORTANT: To
avoid weakening the air dam, do not cut the slot any larger than necessary to clear Brackets only.
Do not cut through the top edge or mounting points, (Figure 7). Make several small cuts first and
check the fit often for a clean installation.
11.Reinstall the air dam using the factory hardware. NOTE: It may be necessary to loosen the
Bracket hardware to reinstall the air dam.
12.Reinstall the Bull Bar as described in Step 7.
13.Level and adjust the Bull Bar and fully tighten all hardware.
14.Do periodic inspections to the installation to make sure that all hardware is secure and tight.
ARIESAUTOMOTIVE.COM •NEED ASSISTANCE? •877.287.8 634 •B35-5008-INS-RA •PAGE 3
Driver Side Installation Pictured
(Fig 1) Driver/left mounting location
pictured from behind bumper
(Fig 2) Insert Bolt Plate back
through bumper bracket (arrow)
Remove the (2)
factory hex bolts
(Fig 3) Driver/left side Frame Bracket layout
8mm Bolt Plate
8mm Plastic Retainer
8mm Flat Washer
8mm Lock Washer
8mm Hex Nut
Body bolt
(2) 8mm x 35mm Hex Bolts
(2) 8mm Lock Washers
(2) 8mm Flat Washers
Front
(Fig 4) Driver/left side Support Bracket
attached to factory bolt and Frame Bracket
Loosen factory
hex bolt
8mm Bolt Plate
8mm Plastic Retainer
Front
8mm x 30mm Hex Bolt
(2) 8mm Flat Washers
8mm Lock Washer
8mm Hex Nut
Front
Front
ARIESAUTOMOTIVE.COM •NEED ASSISTANCE? •877.287.8 634 •B35-5008-INS-RA •PAGE 4
Driver Side Installation Pictured
Do not cut through the
top edge of the air dam
(Fig 6) Driver/left side Brackets
attached to Bull Bar Bracket
Front
Front
(Fig 7) Hold air dam up to bottom of
Brackets. Trace Bracket location onto
inside of air dam. Dashed lines indicate
approximate sections to cut from air dam
(2) 12mm x 35mm Hex Bolts
(4) 12mm Flat Washers
(2) 12mm Lock Washers
(2) 12mm Hex Nuts
(Fig 5) Models with tow hook, loosen rear bolt
(arrow) and slide top of Support Bracket
between head of bolt and large flat washer
Front
Product Registration
CURT Group stands behind our products with industry leading warranties.
You can help us continue to improve our product line and help us understand
your needs by registering your purchase by visiting:
warranty.curtgroup.com/surveys
At CURT Group, customer is king. We value your feedback and we use that information to make
improvements on our products. Please, take a minute and let us know how we are doing.