ASCO Valves 8210G Series Installation and operating instructions

ASCO Valves® E267747 - 10/2016 All Rights Reserved I&M V_9810_R2
©ASCO Valve, Inc.50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Page 1 of 4
I&M V_9810_R2
Installation & Maintenance Instructions
2-WAY INTERNAL PILOT-OPERATED SOLENOID VALVES
NORMALLY CLOSED OPERATION
GENERAL SERVICE - 3/8",1/2"OR 3/4"NPT
3. Remove bonnet screws from valve body.
4. Lift valve bonnet slightly and rotate to desired position. Do not
rotate the diaphragm assembly with the valve bonnet.
5. Replace bonnet screws and torque in a crisscross manner to 95 ± 10
in-lbs [10,7 ± 1,1 Nm].
6. Position and tighten solenoid in place,see separate instructions.
WARNING: To prevent the possibility of death,
serious injury or property damage, check valve for
proper operation before returning to service.
AVERTISSEMENT: Afin d’éviter le risque de mort,
de blessure ou de dommage matériel, vérifier le bon
fonctionnement de l’électrovanne avant de la remettre
en service.
7. Test operate valve electrically and manually. Be sure valve can be
test operated without affecting other equipment.
8. Restore line pressure and electrical power supply to valve.
INSTALLATION
Checknameplateforcorrectcatalognumber,pressure,voltage,frequency,
and service. Never apply incompatible fluids or exceed pressure rating
of the valve. Installation and valve maintenance to be performed by
qualified personnel.
Future Service Considerations
Provision should be made for performing seat leakage, external leakage,
and operational tests on the valve with a nonhazardous, noncombustible
fluid after disassembly and reassembly.
Temperature Limitations
For maximum valve ambient and fluid temperatures, refer to chart
below or as limited by solenoid approvals. See solenoid installation and
maintenance instructions. Check catalog number and watt rating on
nameplate.
SERIES
8210G
[42]
1.66
.28 dia.
2 mounting holes
[Ø7.1]
NOTICE: See separate solenoid installation and maintenance
instructions for information on: Wiring, Solenoid Temperature,
Cause of Improper Operation, Coil or Solenoid Replacement.
DESCRIPTION
Series 8210 valves are 2-way normally closed internal pilot-operated
solenoid valves designed for general service. Valves are made of rugged
forged brass. Series 8210 valves are provided with a general purpose
solenoid enclosure.
Series EF8210 are the same as Series 8210 except they are provided with
an explosionproof/watertight solenoid enclosure.
Notice: Standard brass valves are not certified as lead-free under the
Safe Drinking Water Act SDWA 1417 and are not intended for use
on drinking water systems. They are intended for control of water
in industrial applications. Consult ASCO for valves rated for use in
potable water applications.
Notice: Constructions with an “LF” suffix meet the lead free-brass
requirement of SDWA 1417 having 0.25% or less lead (Pb) in brass.
Due to the variety of operating conditions and applications of these
products, the user, through analysis and testing, is solely responsible
for making the final selection of the products and assuring that all
performance, safety, and warning requirements of the applications
are met.
OPERATION
Normally Closed: Valve is closed when solenoid is de-energized; open
when energized.
IMPORTANT: Minimum operating pressure differential required is
5 psi.
Manual Operator (optional feature)
Manual operator allows manual operation when desired or during an
electrical power outage. To engage manual operator (open the valve),
push in knurled cap and rotate stem clockwise 180°. Valve will now
be in the same position as when the solenoid is energized. To disengage
manual operator (close the valve), turn stem counterclockwise 180°.
Push in and rotate
180° clockwise to operate
CAUTION: For valve to operate electrically, manual
operator stem must be fully rotated counterclockwise.
ATTENTION: Afin que la vanne fonctionne électriquement,
la commande manuelle doit être complètement tournée dans
le sens inverse des aiguilles d’une montre.
Relocation of Manual Operator
Manual operator may be relocated at 90°increments by rotating the
valve bonnet as follows:
WARNING: To prevent the possibility of death,
serious injury or property damage, turn off electrical
power, depressurize valve, and vent fluid to a safe
area before relocating manual operator.
AVERTISSEMENT: Pour éviter tout risque de décès,
de blessure grave ou de dégâts matériels, avant
de remettre en place l’opérateur manuel : couper
l’alimentation électrique, dépressuriser la vanne et
purger le fluide dans une zone sûre.
1. See separate solenoid installation and maintenance instruction’s and
follow instructions to loosen solenoid to allow rotation of enclosure.
2. Be sure manual operator stem is fully rotated counterclockwise.
Positioning
This valve is designed to perform properly when mounted in any position.
However, for optimum life and performance, the solenoid should be
mounted vertically and upright to reduce the possibility of foreign matter
accumulating in the solenoid base sub-assembly area.
Mounting
For mounting bracket (optional feature) dimensions, refer to Figure1.
Figure 1. Mounting bracket dimensions
Piping
Connect piping to valve according to markings on valve body.Apply pipe
compound sparingly to male pipe threads only. If applied to valve threads,
the compound may enter the valve and cause operational difficulty.Avoid
pipe strain by properly supporting and aligning piping. When tightening
the pipe, do not use valve or solenoid as a lever. Locate wrenches applied
to valve body or piping as close as possible to connection point.
Wattage Catalog Number
Coil Prefix Coil Class Max.
Ambient
Temp.°F
Max.
Fluid
Temp.°F
6.1, 10.1 NONE F 125°F 180°F
6.1, 10.1 HT H 140°F 180°F
11.6 NONE OR HT F OR H 104°F 150°F

Page 2 of 4 I&M No. V_9810_R2
©ASCO Valve, Inc.50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
CAUTION: To protect the solenoid valve, install a strainer
or filter suitable for the service involved in the inlet side as
close to the valve as possible. Clean periodically depending
on service conditions. See ASCO Series 8600 and 8601 for
strainers.
ATTENTION : Afin de protéger l’électrovanne ou
l’actionneur, installer une crépine ou un filtre adapté le
plus proche possible en amont de l’électrovanne ou de
l’actionneur. Nettoyer périodiquement le filtre en fonction des
conditions d’utilisation. Se référer aux séries 8600 et 8601
pour les crépines.
MAINTENANCE
WARNING: To prevent the possibility of death,
serious injury or property damage, turn off electrical
power, depressurize valve, and vent fluid to a safe
area before servicing the valve.
AVERTISSEMENT: Pour éviter tous danger de mort,
de blessure grave ou de dommage matériel, avant
d’intervenir sur la vanne, couper le courant, purger la
vanne dans une zone sécurisée.
NOTE: It is not necessary to remove the valve from the pipeline for
repairs.
Cleaning
All solenoid valves should be cleaned periodically. The time between
cleanings will vary depending on the medium and service conditions.
In general, if the voltage to the coil is correct, sluggish valve operation,
excessive noise or leakage will indicate that cleaning is required. In the
extreme case, faulty valve operation will occur and the valve may fail to
open or close. Clean strainer or filter when cleaning the valve.
Preventive Maintenance
• Keep the medium flowing through the valve as free from dirt and
foreign material as possible.
• While in service, the valve should be operated at least once a month
to ensure proper opening and closing.
• Depending on the medium and service conditions, periodic
inspection of internal valve parts for damage or excessive wear
is recommended. Thoroughly clean all parts. If parts are worn or
damaged, install a complete ASCO Rebuild Kit.
Causes of Improper Operation
• Incorrect Pressure: Check valve pressure. Pressure to valve must
be within range specified on nameplate.
• Excessive Leakage: Disassemble valve and clean all parts. If parts
are worn or damaged, install a complete ASCO Rebuild Kit.
Valve Disassembly
1. Disassemble valve in an orderly fashion using exploded views
for identification and placement of parts. Refer to Figure 2 for
AC construction; Figure 3 for DC construction.
2. Remove solenoid enclosure. See separate instructions.
• For AC construction (standard or with manual operator), proceed
as follows:
3. For standard construction, remove bonnet screws, solenoid base
sub-assembly, core spring, core assembly, diaphragm spring,
diaphragm assembly and body gasket from valve body.
4. For manual operator constructions, unscrew solenoid base sub-
assembly first then follow step 3 for removal of parts.
5. For normal maintenance (cleaning) it is not necessary to
disassemble the manual operator unless an ASCO Rebuild Kit
is being installed. To disassemble, remove stem pin, manual
operator stem, stem spring and stem gaskets (2).
• For DC construction (standard or with manual operator), proceed
as follows:
6.Unscrew solenoid base sub-assembly first then follow step 3
and 5 for removal of parts.
Note: Diaphragm spring is omitted for DC construction.
7. All Parts are now accessible for cleaning or replacement. If
parts are worn or damaged, install a complete ASCO Rebuild
Kit.
Valve Reassembly
1. Lubricate body gasket and solenoid base gasket with
Xiameter®PMX 200 Silicone Fluid or an equivalent high-grade
silicone fluid.
2. Lubricate manual operator stem gaskets (2) with Molykote®111
Compound or equivalent high-grade silicone grease.
3. Replace body gasket and diaphragm assembly. Locate bleed hole
in diaphragm assembly approximately 45°from valve outlet.
• For AC construction (standard or with manual operator), proceed
as follows:
4. Position diaphragm spring on diaphragm assembly. Be sure large
end of diaphragm spring seats in cup of diaphragm assembly.
For manual operator constructions,small end of diaphragm
spring seats in cup of diaphragm assembly.
5. Install wide end of core spring in core assembly first, closed end
protrudes from top of core assembly.
6. For standard construction, position core assembly with core
spring and solenoid base sub-assembly (integral with bonnet)
over diaphragm spring and diaphragm assembly.
7. Install bonnet screws and hand thread screws as far as possible,
then torque bonnet screws in a crisscross manner to 95 ± 10 in-
lbs [10,7 ± 1,1 Nm].
8. For valve constructions with a manual operator, first install
valve bonnet and bonnet screws as described in step 7.
9. Install solenoid base gasket,core assembly with core spring and
solenoid base sub-assembly.
10. Torque solenoid base sub-assembly to 175 ± 25 in-lbs [19,8 ±
2,8 Nm].
11. For valves with a manual operator proceed as follows:
A. Install two manual operator stem gaskets on stem. Refer to
Step 2 for lubrication instructions.
B. Install stem spring and stem assembly with gaskets into
valve bonnet.
C. Push stem assembly into valve bonnet; align stem pin hole
and install stem pin.
D. Operate manual operator to be sure there is no
misalignment or binding. Then rotate manual operator
stem counterclockwise as far as possible.
• For DC construction (standard or with manual operator), proceed
as follows:
12. For standard or manual operator constructions, replace valve
bonnet and follow steps 7, 9 and 10. For manual operator
constructions, install core spring in core assembly following
step 5.
13. Install solenoid. See separate instructions.
WARNING: To prevent the possibility of death,
serious injury or property damage, check valve for
proper operation before returning to service. Also
perform internal seat and external leakage tests with a
nonhazardous, noncombustible fluid.
AVERTISSEMENT: Afin d’éviter le risque de mort,
de blessure ou de dommage matériel, vérifier le bon
fonctionnement de l’électrovanne avant de la remettre
en service. Contrôler aussi les fuites externe et interne
avec un fluide non dangereux.
14. Restore line pressure and electrical power supply to valve.
15. After maintenance is completed, operate the valve a few times
to be sure of proper operation. A metallic click signifies the
solenoid is operating.
ORDERING INFORMATION
FOR ASCO REBUILD KITS
Parts marked with an asterisk (*) in the exploded view are supplied in
Rebuild Kits. When Ordering Rebuild Kits for ASCO valves, order the
Rebuild Kit number stamped on the valve nameplate. If the number of
the kit is not visible, order by indicating the number of kits required, and
the Catalog Number and Serial Number of the valve(s) for which they
are intended.

Page 3 of 4 I&M No. V_9810_R2
©ASCO Valve, Inc.50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
Part Name
Solenoid base sub-assembly
Bonnet screws
Indicates Parts Supplied
In ASCO Rebuild Kits
bonnet screw (4)
mounting bracket
two positions
(optional)
Torque Chart
Torque Value Inch-Pounds
175 ± 25
95 ± 10
solenoid base
sub-assembly
core spring
(see note 2)
core assembly
diaphragm spring
(large end of spring
to seat in cup of
diaphragm assembly)
diaphragm
assembly
bleed hole
(see note1)
body gasket
valve body
AC Construction
Standard
bonnet
screw (4)
stem pin
bleed hole
(see note1)
Torque Value Newton-Meters
19,8 ± 2,8
10,7 ± 1,1
solenoid base
sub-assembly
core spring
(see note 2)
core assembly
solenoid base
gasket
stem spring
stem
gaskets (2)
stem
diaphragm spring
(small end of spring
to seat in cup of
diaphragm assembly)
diaphragm
assembly
AC Construction
with Manual Operator
Note:
1. Locate bleed hole in diaphragm assembly approximately 45° from valve outlet.
2. Wide end of core spring in core first, closed end protrudes from top of core.
Figure 2. Series 8210 - AC construction without solenoid.
Note:
Constructions
with “LF” suffix
will be identified
with “LF” mark
on body and
bonnet.

Page 4 of 4 I&M No. V_9810_R2
©ASCO Valve, Inc.50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
Part Name
Solenoid base sub-assembly
Bonnet screws
base
Indicates Parts Supplied
In ASCO Rebuild Kits
core assembly
core spring
solenoid
gasket
valve bonnet
bleed hole
(see note)
Torque Value Inch-Pounds
175 ± 25
95 ± 10
solenoid base
sub-assembly
bonnet
screw (4)
mounting bracket
two positions
(optional)
diaphragm
assembly
body gasket
valve body
DC Construction
Standard
bonnet
screw (4)
stem pin
Torque Value Newton-Meters
19,8 ± 2,8
10,7 ± 1,1
core spring
( wide end in core first,
closed end protrudes
from top of core)
core assembly
solenoid base gasket
stem spring
stem
gaskets (2)
stem
diaphragm assembly
DC Construction with
Manual Operator
Note:
Locate bleed hole in diaphragm assembly approximately 45° from valve outlet.
Figure 3. Series 8210 - DC construction without solenoid.
bleed hole
(see note)
Note:
Constructions
with “LF” suffix
will be identified
with “LF” mark
on body and
bonnet.