ASCO Valves 8263 Series Installation and operating instructions

Installation & Maintenance Instructions
2-WAY DIRECT-ACTING SOLENOID VALVES
NORMALLY OPEN OR NORMALLY CLOSED OPERATION
BRASS OR STAINLESS STEEL CONSTRUCTION - 1/8”,1/4”,OR 3/8” NPT
SERIES
8262
8263
IMPORTANT: See separate solenoid installation and
maintenance instructions for information on: Wiring, Solenoid
Temperature,Causes of Improper Operation,and Coil or
Solenoid Replacement.
DESCRIPTION
Series 8262 and 8263 valves are 2-way direct-acting general service
solenoid valves. Valves bodies are of rugged brass or stainless steel.
Series 8262 or 8263 valves may be provided with a general purpose
or explosionproof solenoid enclosure. Series 8262 and 8263 valves
with suffix “P” in the catalog number are designed for dry inert gas
and non-lubricated air service.
Notice: Brass valves are not certified as lead-free under the Safe
Water DrinkingAct SWDA1417 and are not intended for use on
drinking water systems. They are intended for control of water
in industrial applications. ConsultASCO for valves rated foruse
in potable water applications.
OPERATION
Normally Open: Valve is open when solenoid is de-energized;
closed when is energized.
Normally Closed: Valve is closed when solenoid is de-energized;
open when energized.
IMPORTANT: No minimum operating pressure required.
Manual Operation
Manual operator allows manual operation when desired or during an
electrical power outage. Depending upon basic valve construction,
three types of manual operators are available:
Push Type Manual Operator
To engage push type manual operator, push stem at base of valve
bodyupwardas far aspossible.Valvewill nowbeinthe sameposition
as when the solenoid is energized. To disengage manual operator,
release stem. Manual operator will return to original position.
Screw Type Manual Operator
To engage screw type manual operator, rotate stem at base of the
valve body clockwise until it hits a stop. Valve will now be in the
same position as when the solenoid is energized. To disengage,
rotate stem counterclockwise until it hits a stop.
CAUTION: For valve to operate electrically, manual
operator stem must be fully rotated counterclockwise.
Stem/Lever Type Manual Operator
To engage manual operator, turn stem/lever clockwise until it hits a
stop. Valve will now be in the same position as when the solenoid is
energized. To disengage manual operator, turn stem/lever counter-
clockwise until it hits a stop.
CAUTION: For valve to operate electrically, manual
operatorstem/levermustbefullyrotatedcounterclockwise.
Flow Metering Devices
Valves with suffix “M” in catalog number are provided with a
metering device for flow control. Turn stem to right to reduce flow;
left to increase flow.
ASCO Valves®
INSTALLATION
Check nameplate for correct catalog number, pressure, voltage,
frequency, and service. Never apply incompatible fluids or exceed
pressure rating of the valve. Installation and valve maintenance to
be performed by qualified personnel.
Note: Inlet port will either be marked “I” or “IN”. Outlet port will
be marked “2” or “OUT”.
Future Service Considerations
Provision should be made for performing seat leakage, external
leakage,andoperationaltestsonthevalvewithanonhazardous,non-
combustible fluid after disassembly and reassembly.
Temperature Limitations
For maximum valve ambient and fluid temperatures, refer to charts
below. Check catalog number, coil prefix, suffix, and watt rating on
nameplate to determine the maximum temperatures.
Catalog Nos.8262B200 and 8262 C200 AC construction only and
Catalog Nos. 8262B214 and 8262 D200 AC and DC construction
are limited to 140ºF fluid temperature.
Valves with Suffix V or W that are designed for AC service and
normally closed operation are for use with No. 2 and 4 fuel oil
service. These valves have the same maximum temperatures per
the above table except Suffix W valves are limited to a maximum
fluid temperature of 140ºF.
Listed below are valves with Suffix V in the catalog number that
are acceptable for higher temperatures.
*The only exception is the 8262G and 8263G series (Class F coil)
at 50 Hertz rated 11.1 and 17.1 watts are limited to 210_F fluid
temperature.
Positioning
This valve is designed to perform properly when mounted in any
position. However, for optimum life and performance, the solenoid
should be mounted vertically and upright to reduce the possibility
of foreign matter accumulating in the solenoid base sub-assembly
area. Valves with suffix “P” in the catalog number must be mounted
with the solenoid vertical and upright.
E244580 - 4/14 All Rights Reserved.
©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
I&M No. V 5256 R11
Page 1 of 4
I&M No. V 5256 R11
Wattage Catalog Number Coil
Prefix
Coil
Class Max.
Ambient
Temp.°F
Max.
Fluid
Temp.°F
6, 10.5, 12.4 none, DA or S A 77 180
6,10.5, 12.4 DF, FT or SF F 125 180
6,10.5, 12.4 HT H 140 180
9,10.7 none, DP or SP F 77 180
9.7 none, FT or HT A, For H 77 120
11.2 none, FT or HT A, For H 77 150
16.7 none, DP or SP F 77 200
17.1 none, KP SP or SD F 125 180
17.1 HB, KB SS or SV H 140 180
Catalog Number
Coil Prefix Max. Ambient Temp.°FMax. Fluid Temp.°F
FT8262, HB8262
FT8263, HB8263
8262G, 8263G 125 250*
HT or HB 8262G
HT or HB 8263G 140 250
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Metering Device Manual Operator
body
(1/8 NPT only)
O - ring
stem
retainer
screw
Figure 1. Metering and manual operator constructions.
Mounting
Refer to Figure 2 for mounting dimensions.
Piping
Connect piping or tubing to valve according to markings on valve
body. Inlet port will either be marked “I” or “IN”. Outlet port will
be marked “2” or “OUT”. Wipe the pipe threads clean of cutting
oils. Apply pipe compound sparingly to male pipe threads only. If
applied to valve threads, the compound may enter the valve and
cause operational difficulty. Avoid pipe strain by properly supporting
and aligning piping. When tightening the pipe, do not use valve or
solenoid as a lever. Locate wrenches applied to valve body or piping
as close as possible to connection point.
IMPORTANT: To protect the solenoid valve, install a strainer or
filter suitable for the service involved, in the inlet side as close
to the valve as possible. Clean periodically depending on service
conditions. See ASCO Series 8600 and 8601 for strainers.
MAINTENANCE
WARNING: To prevent the possibility of death,
serious injury or property damage, turnoff electrical
power, depressurize valve, and vent fluid to a safe
area before servicing the valve.
NOTE: It is not necessary to remove the valve from the pipeline for
repairs.
Cleaning
All solenoid valves should be cleaned periodically. The time
between cleanings will vary depending on the medium and service
conditions. In general, if the voltage to the coil is correct,sluggish
valve operation,excessive noise or leakage will indicate that cleaning
is required. In the extreme case, faulty valve operation will occur
and the valve may fail to open or close. Clean strainer or filter when
cleaning the valve.
Preventive Maintenance
• Keep the medium flowing through the valve as free from dirt and
foreign material as possible.
• While in service,the valve should be operated at least once a
month to insure proper opening and closing.
• Depending on the medium and service conditions, periodic
inspection of internal valve parts for damage or excessive wear
is recommended. Thoroughly clean all parts. If parts are worn or
damaged, install a complete ASCO Rebuild Kit.
Causes of Improper Operation
• Incorrect Pressure: Check valve pressure. Pressure to valve
must be within range specified on nameplate.
• Excessive Leakage: Disassemble valve (see Maintenance) and
clean all parts. If parts are worn or damaged, install a complete
ASCO Rebuild Kit.
Valve Disassembly
1. Disassemble valve using exploded views for identification of
parts.
2. Remove solenoid, see separate instructions.
3. Unscrew solenoid base sub-assembly or valve bonnet with
special wrench adapter supplied in ASCO Rebuild Kit. For
wrenchadapter only,orderNo. K218948.Remove coreassembly,
core spring, and solenoid base gasket from valve body. For
normal maintenance on Series 8263 valves it is not necessary to
remove valve seat. See Figure 1 for metering or manual operator
constructions.
4. For normally open construction (Figure 3) remove end cap, or
manual operator, (not shown) end cap gasket, disc holder spring,
and disc holder assembly.
5. All parts are now accessible to clean or replace. If parts are worn
or damaged, install a complete ASCO Rebuild Kit.
Page 2 of 4
Valve Reassembly
1. Use exploded views for identification, orientation and placement
of parts.
2. Lubricate all gaskets with DOW CORNING®111 Compound
lubricant or an equivalent high-grade silicone grease.
3. For normally open construction (Figure 3), install disc holder
assembly, disc holder spring, end cap gasket and end cap or
manual operator. For valves with 1/8” NPT, torque end cap or
manual operator to 90±10 in-lbs [10,2±1,1 Nm]. For all other
valves torque end cap or manual operator to 175±25 in-lbs [19,8
±2,8 Nm].
4. For Series 8263 apply a small amount of LOCTITErPSTr
pipe sealant to threads of valve seat (if removed). Follow
manufacturers instructions for application of pipe sealant. Then
install valve seat and torque to 75±10 in-lbs [8,5±1,1 Nm].
5. Replace solenoid base gasket, core assembly with core spring
and solenoid base sub-assembly or plugnut/core tube sub-
assembly and valve bonnet. Note: For core assemblies with
internal type core springs, install wide end of core spring in core
assembly first, closed end of core spring protrudes from top of
core assembly.
6. For 1/8” NPT valve constructions,Torque valve bonnet to 90±10
in-lbs [10,2±1,1 Nm]. Torque solenoid base sub-assembly to
175±25 in-lbs [19,8±2,8 Nm].
7. Install solenoid,see separate solenoid instructions. Then make
electrical hookup to solenoid.
WARNING: To prevent the possibility of death,
serious injury or property damage, check valve for
proper operation before returning to service. Also
perform internal seat and external leakage tests
with a nonhazardous, noncombustible fluid.
8. Restore line pressure and electrical power supply to valve.
9. After maintenance is completed, operate the valve a few times
to be sure of proper operation. A metallic click signifies the
solenoid is operating.
ORDERING INFORMATION
FOR ASCO REBUILD KITS
Parts marked with an asterisk (*) in the exploded view are supplied
in Rebuild Kits. When Ordering Rebuild Kits for ASCO valves,
order the Rebuild Kit number stamped on the valve nameplate. If the
number of the kit is not visible, order by indicating the number of kits
required, and the Catalog Number and Serial Number of the valve(s)
for which they are intended.
I&M No. V 5256 R11
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valve bonnet
bonnet gasket
plugnut/core tube
sub-assembly
core spring
(see note)
core assembly
body gasket
valve body
(1/8” NPT brass or
stainless steel)
Bonnet wrench supplied in ASCO Rebuild Kits.
For bonnet wrench only order No. K218948.
(1/8” NPT brass)
Part Name
solenoid base
sub-assembly
(see note)
valve seat
valve body
(1/4” NPT
brass)
Series 8262
Indicates Parts Supplied
in ASCO Rebuild Kits.
Torque Chart
Torque value
Inch - Pounds
Note:
175±25
Torque value
Newton - Meters
90±10
75±10
19,8±2,8
10,2±1,1
8,5±1,1
solenoid base
sub-assembly
core assembly
core spring
body gasket
valve body
stainless steel)
(1/4” NPT
mounting bracket
solenoid base
sub-assembly
(see note)
core assembly
body gasket
valve seat
valve body
(brass or
stainless steel)
Series 8263
closed end protrudes from top of core.
Wide end of core spring in core first,
Figure 2. Series 8262 and 8263, normally closed construction.
valve bonnet
mounting bracket
(stainless steel
construction only)
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External Spring
Construction
manual
operator
body
stem
gasket
stem/spacer
sub-assembly
core assembly
body gasket
valve body
Note:
Internal Spring
Construction
solenoid base
sub-assembly
solenoid base
gasket
stem gasket
stem retainer
Internal
core spring
(see note)
core spring
External
Indicates Parts Supplied
In ASCO Rebuild Kits
Wide end of core spring in core first, closed
end protrudes from top of core.
Spacer location for
external spring
construction spacer
Spacer location for
internal spring
construction
stem retainer
Important: Spacer must be inside of stem retainer
for internal spring construction and outside of stem
retainer for external spring construction.
Figure 3. Stem/lever type manual operators
spacer
solenoid base
sub-assembly
mounting bracket
(optional feature)
4 positions
2 self-tapping
screws provided
(see note 4)
valve bonnet
bonnet gasket
plugnut/core tube
sub-assembly
core spring
(see note 3)
core assembly
body gasket
valve body
(see note 2)
(Port 3 plugged)
disc holder assembly
disc
disc spring
mounting bracket
optional feature
(see note 1)
Notes:
1.
core spring
(see note 3)
core assembly
body gasket
valve body
(see note 2)
(Port 3 plugged)
disc holder assembly
disc spring
body gasket
end cap
1/ 4” NPT - Brass
For mounting, a flat surface must be provided
across the entire length oft he bracket. The
valve body becomes secure to bracket when
bracket is tightened into position.
2.
Body inverted for in-line piping. Inverted 1 is
valve inlet and inverted 2 is valve outlet.
3.
Wide end of core spring in core first, closed
end protrudes from top of core.
4.
Bonnet wrench supplied in ASCO Rebuild Kit.
For bonnet wrench only order No. K218948.
1/8” NPT-Stainless Steel
Figure 4. Series 8262, normally open construction.
Disassembly and Reassembly of Stem /Lever Type Manual
Operator (Refer to Figure 3)
NOTE: There are two stem/lever manual operator constructions.
They are identified by the location of the core spring as internal or
external spring construction.
1. Unscrew solenoid base sub-assembly from manual operator
body.
2. Unscrew manual operator body from valve body. Then remove
body gasket and stem retainer.
3. Slip stem/spacer sub-assembly with stem gasket from manual
operator body. Remove core assembly with core spring from
center of manual operator body.
4. All parts are now accessible for cleaning or replacement.
Lubricate gaskets per Valve Reassembly step 2.
5. Position core assembly with core spring into base of manual
operator body. Then install stem/spacer sub-assembly into
manual operator body to engage with core assembly.
6. Reinstall stem retainer on body and stem/spacer sub-assembly.
IMPORTANT:Thespaceronthestem/spacersub-assemblymust
be inside of the stem retainer for internal spring construction
and outside the stem retainer for external spring construction.
7. Replace body gasket and install manual operator assembly in
valve body. Torque manual operator body to 175 ± 25 in-lbs
[19,8 ± 2,8 Nm].
8. Replace solenoid base gasket and solenoid base sub-assembly.
Torque solenoid base sub-assembly to 175 ± 25 in-lbs [19,8 ±
2,8 Nm].
9. Check manual operator for proper operation. Turn stem
clockwise and counterclockwise; stem should turn freely with-
out binding.
Page 4 of 4 I&M No. V 5256 R11
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body gasket
end cap Indicates Parts Supplied
In ASCO Rebuild Kits
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