Ashland I-130XL2 User manual

Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
Ph: 877-634-4622 Toll Free
Ph: 715-682-4622
Fx: 715-682-9717
www.ashlandind.com
ver 1008-22083S
EARTHMOVERS
I-130XL2
PARTS MANUAL

I-130 XL2
How to Order Parts
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and
QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
A
shland Industries weldable replacement parts are available to rebuild, modify or update your
scraper to current factory specifications. Index
Page 1. Index
Page 2. Safety Guidelines
Page 3. Operators and Maintenance Instructions
Page 4. Assembly – Illustration and Parts
Page 5. Gooseneck Frame Assembly – Illustration and Parts
Page 6. Apron Assembly – Illustrations and Parts
Page 7. Bowl and Frame Assembly – Illustration and Parts
Page 8. Push Off Gate Assembly – Illustration and Parts
Page 9. Pole and Axle Assembly – Illustration and Parts
Page 10. Front Wheel and Hub Assembly – Illustration and Parts
Page 11. Rear Wheel, Spindle and Hub Assembly – Illustration and Parts
Page 12 Hydraulic Cylinder, 4” X 13” (Apron) – Illustration and Parts
Page 13. Hydraulic Cylinder 5” X 16” (Dig & Lift)– Illustration and Parts
Page 14. Hydraulic Cylinder 4 ½” X 54” (Pushgate)
Page 15-16. Identification, Illustration, Parts List and Adjustment – Hydraulic Valve
Page 17-21. Service Manual Appendix
Page 22. Troubleshooting
Page 23. Warranty Statement
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #1

I-130 XL2
Safety Guidelines
SAFETY SIGNAL WORDS
Note the use of the signal wordsDANGER, WARNING and CAUTION with the safety messages. The appropriate signal
word for each has been selected using the followingguidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or seriousinjury.
This signal word is to be limitedto the mostextreme situations typically for machinecomponents which, for functional
purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided,could resultin death or serious injury,
and includes hazards that are exposed when guards are removed. It mayalso be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may resultin minoror moderate injury.
Itmay also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a newpiece of equipment. Designers and
manufacturers build in as many safety features as possible. However, every year many accidents occur which could have
been avoided by afew seconds of thought and a more careful approach to handling equipment. You,the operator, can
avoid many accidents by observing thefollowing precautions in this section. To avoid personal injury, study the following
precautions and insist those working with you, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable oris missing. Location of
such decals is indicated in this booklet.
Do not attemptto operate this equipmentunder the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible
adult familiar with farm machinery and trained in this equipment’soperations. Do not allow persons to operate or
assemble this unit until they have readthis manual andhave developed a thorough understanding of the safety
precautions and of how it works.
Toprevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do notpaint over, remove
or deface any safety signs orwarning decals on yourequipment. Observe all safety signs and practice the instructionson
them.
Never exceed the limits of a piece of machinery. If its ability todo a job, or to do so safely,is in question -DON’T TRY IT.
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #2

I-130 XL2
OPERATORS AND MAINTENANCE INSTRUCTIONS
This scraper is a durable piece of equipment and with proper care will yield many years of trouble
free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic
control valves.
The scraper should be
g
reased at all points where
g
rease fittin
g
s are provided. Connect hydraulic
hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS (point A), then
extend and retract all cylinders several times to force out any air from the hydraulic cylinders and
lines. Check the oil levels in the tractor hydraulic system and add to maintain the proper level. Care
should be used when addin
g
oil or when disconnectin
g
any oil line to keep all dirt out of the oil as dirt
is a major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the amount of
depth of cut to obtain maximum loading efficiency. This is usually accomplished by taking a lesser
and more uniform cut; however, some soil conditions such as loose sand may require a “pumping
action” obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose
power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease fittings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary,
cuttin
g
ed
g
es
,
worn
p
ins
,
etc.
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #3

I-130 XL2
Assembly Illustration
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Page #4

I-130 XL2
Gooseneck Frame Assembly
Key Number Part Number Description
1 A13011 Gooseneck frame
2 AFB-00054 "Bolt, 1/2” NC x 3-1/2” w/ 7500 nut"
3 AHF-00028 Greasefitting 90° 1/8 NPT
4 A10152A "Pin, Frame attachment, 2” OD x 8-1/16” Long"
5 AFB-00081 Bolt, 7/8" NF X 5" NF
6 7597 Nut, 7/8" NF
7 8125 "Lockwasher, 7/8”"
8 A14002 "Cast socket half, rear"
9 A14003 "Cast socket half, front w/ zerk hole"
10 A2206 "Grease zerk, long shank"
11 A14039 "Bushing, 2.375 OD x 2.00 ID x 2” Long, grease Passage"
12 OPT-00001 Hitch jack
13 A030672-33 Dog Bone
14 A125006 Safety Snap Pin
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #5

I-130 XL2
Apron Assembly
Key Number Part Number Description
1A123341 Apron
2A16027 Bushing, 2" OD X 1 1/2" ID X 2" L
3A123337 Pin, 1 1/2" X 5 3/8" L
47450 Nut: 3/8 NC
514505 Grease Fitting
6AFB-00049 Bolt, 3/8 NC X 3"
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Page #6

I-130 XL2
Bowl & Frame Assembly
Blade BoltsRequire
d
:
Qty
A123331 (& Ser) PB9P-NC-088-0275 (12)
A123332L & R PB9P-NC-088-0275 (4)
PB9P-NC-088-0225 (2)
A123338L & R PB9P-NC-088-0275 (4)
PB9P
-
NC-088-0225
(
3
)
Key Number Part Number Description
1 A123164 Bowl & Frame I-130 XL2
2 AFB-00094 Flange B olt 3/8 NC X 1
3 A123309-62L Cylinder Guard - Left Hand
4 A123309-62R Cylinder Guard - Right Hand
5 A123332R Right Cutting Edge, 8” x 22-1/2” x 7/8” Hardened
6 A123331 Center Cutting Edge, 13" X 54" Hardened
A123331-SER Optional Center Cutting Edge, serrated, 13" X 54", Hardened
7 A123332L Left Cutting Edge, 8” x 22-1/2” x 7/8” Hardened
8 PB9P-NC-088-0275 Plow Bolt, 7/8” NC x 2-3/4”"
9 A123338L (Optional) Left Bank Shaver Side Blade, 7/8” holes
10 A123338R (Optional) Right Bank Shaver Side Blade, 7/8” holes
11 AFN-00019 Nut: 7/8” NC
12 PB9P-NC-088-0225 Plow Bolt, 7/8" NC X 2 1/4"
13 AFN--00026 7/8" Jam Nut
14 A12019 Grease fitting 1/4 x 28.54 Long
15 A125026 Bulkhead Nut
16 A123309-89 Single Hole Tab
17 A125022 18” Grease Line
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #7

I-130 XL2
Push Off Assembly
Key Number Part Number Description
1A10159 Brace (L.H. & R.H. same)
2AFN-00006 Nut: 3/4" NC
3AFB-00037 Bolt: 3/4" NC X 2" L
4AFW-00002 Lockwasher: 3/4"
57500 Nut: 1/2" NC
6A10171 Dirt Shield
7AFB-00019 Bolt: 1/2" X 1 1/2" NC
8A16024 Pushoff Gate: Model I-130
9A123305A Pin: 1 1/4" X 2 3/4"
10 A123353 Wear Pad
11 AFP-00001 Cotter Pin: 1/4 X 3 1/2"
12 A6007A Pin: 1 1/4" X 4 1/8" L
13 A10163 Bushing: 1 3/4" OD X 1 1/4" ID
14 AFB-00033 Bolt: 1/2 NC X 2 1/2 Gr. 8
15 A123288 Pin: 1 1/4 X 3 1/4 Tab Head
16 A10164 Hold Down Roller: 4 1/4 OD X 1 3/4 ID
17 A125050 32" Grease Line
18 A123323-40 Double Hole Tab
19 A125026 Bulkhead Nut
20 A125021 54" Grease Line
21 A125019 Grease Fitting 1/4-28.54L
22 8100 Lockwasher
23 7036 Bolt: 1/2" NC X 2" Gr. 8
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #8

I-130 XL2
Pole & Axle Assembly
Key Number Part Number Description
1AFB-00018 Bolt, 1" NC X 3" lg.
2A14017 Ball Swivel
3A14021 Spindle (weld on)
4A13006 Pole
5500462 Nut, Swivel Pin
6600055 Pin, Swivel Hitch
7A17511 Swivel hitch, douple lip (optional)
8A17510 Swivel hitch, single lip
914505 Grease fitting
10 A10048 Spindle Nut
11 A10049A Lock collar
12 A10172 Nut w/lock pin
13 AFW-00006 Lockwasher, 1"
14 A123232A Yoke hitch rebuild kit: (includes block, collar, yoke, pin, nut
(5,6,15,16,17)
15 A123232-3 Swivel Yoke Assembly
16 A123232-2 Swivel Block
17 A123232-1 Retaining Collar
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #9

I-130 XL2
Front Wheel & Hub Assembly
Key Number Part Number Description
1 A14004 Hub cap
2 AFB-00080 "Bolt, 5/16 NC x 1/2s lg.
3 A13007 Wheel, 18 x 16.1
4 A14015 Bearing cone
5 A14014 Bearing cup
6 A14010A Hub
7 A14013 Bearing cup
8 A14012 Bearing cone
9 A14011 Grease seal
10 A10176 Stud
11 A10046 Lug nut
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #10

I-130 XL2
Rear Wheel Sindle & Hub Assembly
Key Number Part Number Description
01 A14004 Hub cap
02 AFB-00080 "Bolt, 5/16 NC x 1/2 lg."
03 A10039 "Wheel, 16 x 26 Drop Center"
04 A14015 Bearing cone
05 A14014 Bearing cup
06 A14010A Hub
07 A14013 Bearing cup
08 A14012 Bearing cone
09 A14011 Grease seal
10 A10176 Stud
11 A10046 Lug nut
12 A10048 Spindle nut
13 A10049A Lock collar
14 A10172 Nut w/ lock pin
15 A14037 Spindle
17 AFN-00001 "Nut, 1” NF Top Lock"
18 AFB-00017 "Bolt, 1” NF x 6-1/2” lg."
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Page #11

I-130 XL2
Apron Cylinder 4" x 13"
Key Number Part Number Description
1A125050 Apron Cylinder 4" X 13"
2A125050-01 Rod 1-3/4” with welded eye
3A125050-02 Piston
4A125050-03 "Gland, Threaded "
5A125050-04 "Lock Nut, 1-1/8” NF"
6A125050-05 "Seal Kit, a-f"
aA125050-05a Nylon Wear Ring
bA125050-05b FSP Seal
cA125050-05c O-Ring
dA125050-05d Backup Washer
eA125050-05e Hallite Rod Seal
fA125050-05f Snap-in Rod Wiper
7A123351 Flange Bushing
88602 "Pin, Cotter1/4” x 2” Zinc"
9A123363 Pin: 1-1/2” square head
10 A123362 Pin 1 1/2" with Slot for Pin Keeper
11 AFB-00015 1/2" X 1 1/2" Gr 8 Bolt
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Page #12

I-130 XL2
Hydraulic Cylinder Dig and Lift
Key Number Part Number Description
1 A400H17 "Lock nut, 1-1/4” NF"
2 A400H04 "Cast iron ring, 5” OD"
3 A400H05 "Backup washer, 5” OD"
4 A400H06 "O-ring, 5” OD x 1/4”"
5 A400H07 "Piston, 5” OD"
6 A60H52 "O-ring, 1-1/4” ID x 1/8”"
7 A130H28 "Shaft, 2” dia."
8 8602 "Cotter pin, 1/4” x 2”"
9 A123383 "Pin, 1-1/4” x 7”"
10 22H18A "Capscrew, 5/16” NC x 1”"
11 A400H14 Wiper seal
12 A400H13 Head cap
13 A400H12 "O-ring, 2” ID"
14 A400H12A "Backup washer, 2” ID"
15 A400H11 Retainer ring
16 A400H10 "Head gland, 5” OD"
17 A130H27 "Barrel Assembly, 5” ID"
18 14505 Grease fitting
A400H15C Packing Kit containing:
(1) A400H04, (2) A400H05, (2) A400H06, (1) A60H52, (1) A400H11,
(1) A400H14, (1) A400H12, (1) A400H12A
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Page #13

I-130 XL2
Pushgate Cylinder
Key Number Part Number Description
A125176 Pushgate Cylinder
1 A125176-10 Barrel Weldment
2 A125176-20 Shaft
3 A125176-32 Spacer
4 A125176-30 Piston
5 A125176-31 Head
6 A125175-33 1 1/4” Nylock Nut
7 A125176-40 Seal Kit
8 A125175-35 Bearing
9 A125175-36 Snap Ring
10 A125175-37 Grease Zerk
11 8602 1/4" X 2" Cotter Pin
12 A14033 Pin Rod End
13 A9024 Pin Barrel End
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #14

I-130 XL2
Hydraulic Manifold Assembly
IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006 It
replaces A125070 valve.
For older machines see master parts book on Ashlandind.com.
HYDRAULIC MANIFOLD ASSEMBLY
A125174
SETTING THE APRON AND PUSHOFF VALVE
The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge isused
to control two hydraulic circuitswith one hydraulic remote. When the tractor hydraulicremote is activated, oil flows first to
the apron cylinders until they are fully extended. Once the cylindersare fullyextended, the apron circuits’ hydraulic
pressure begins to increase. Once the pressure threshold is surpassed (which is adjustable. See adjustment section),
the sequence valve diverts the oil flow to the pushoff’s hydraulic circuit. Once the push off iscompletely extended the
operator then reversesthe tractors hydraulic remote. The counterbalance valve will hold the apron open until the push off
is fully retracted. The Apron sequence valve then opens and allowsthe apron to close.
Setting the valves:
STEP 1 PUSHOFF SEQUENCE VALVE
Loosen the lock nut (9/16”) on thesequence valve cartridge. Turn the setscrew (4mm) clockwise until the front
apron rises before the push-offbegins to advance. (Earthmover should be empty) Turnthe adjustment screw an
additional 1/4 turn clockwise and tighten jamnut.
STEP 2 COUNTER BALANCE VALVE
Loosen the lock nut (9/16”) on thecounterbalance valve cartridge. Turn the setscrew (4mm) counter-clockwise
until the apron holds in a raised position while rear gate isbeing retracted. Turn adjustment screw anadditional 1/4 turn,
ti
g
hten
j
amnut. DO NOT ti
g
hten ad
j
ustin
g
screw morethan necessar
y
.
Key Number Part Number Description
1 A125162-01 Counter Balance Cartridge
2 A125162-02 Sequence Cartridge
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Page #15

I-130 XL2
Hydraulic Valve Assembly Ports
Key Number Description
ASupply Line
BPushoff Cyl. (Rod End) - Apron Cyl., Right side (Rod End)-Supply Line
CPushoff Cylinder, (Base end)
DApron Cylinder, Right side, (Base end)
EApron Cylinder, Left side, (Rod end)
FApron Cylinder, Left side (Base end)
CBGB Counterbalance VAlve, adjustable
SCGA Sequence Valve, adjustable
GA Pressure test port
GB Pressure test port
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Page #16

I-130 XL2
Maintenance Checklist
M
AINTENANCE
C
HECKLIST
1. Grease all zerks.
a) Every 8 hours of operation.
b) See Lubrication Points section on next page.
2. Greasing the hubs.
a) Re-pack wheel bearings after 600 hrs of operation.
b) Completely clean grease out of hub and bearings every 1200 hours of operation.
3. Check tire pressure.
a) 20.5 - 25, 12-ply tire requires a tire pressure of35-40 psi on a rear machine, 40-50 on a front machine.
4. Check all pins for signs of wear.
a) Daily
5. Check wheel lug nut torque.
a) After first 2 hours of operation.
b) Recheck daily for next 2 weeks.
c) Tighten wheel lug nuts in a star pattern.
d) Torque wheel lug nuts to 450 ft-lbs.
6. Check and retighten all bolts.
a) After initial 10 hours of use.
b) Again after 50 hours of use.
c) See Torque Specifications on next page.
7. Inspect cutting edges.
a) Daily
b) Replace cutting edges when center blade has been worn to approximately 6” and side edges worn to
approximately 4”.
CAUTION! Failure to replace worn cutting edges may result in unnecessary
wear to the earthmover sides and floor.
Note: Please specify left or right “L” shaped cutting edges when ordering replacements.
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #17

I-130 XL2
Torque Specifications
TORQUE SPECIFICATIONS
LUBRICATION
1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease.
a) Grease until grease flows from around pin.
Lubrication Points (see Ill.)
1. Hitch – Horizontal and vertical pins.
2. Lift Cylinders – Rod end &Trunion; Both left & right sides.
3. Front Arm Pivot Joint – Both left & right sides.
4. Apron Cylinders – Rod clevis pin; Both left & right sides.
5. Apron Pivot Pin – Both left & right sides.
6. Hold-down Rollers – Both left & right sides.
7. Floor Rollers – Both left & right sides.
8. Tapered Rollers – Both left & right sides.
Bolt Torque
Diameter Ft-lbs
1/4 12
5/16” 25
3/8” 45
7/16” 70
½” 110
9/16” 150
5/8” 220
¾” 380
7/8” 600
1” 900
1-1/8” 1280
Lug Nuts 750
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Page #18

I-130 XL2
Grease Locations
Part Number Description
110-130-Grease locations-ill Grease Twice a Day
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Page #19