ASI EZFILL 0391 Series Product manual

1408201627 Rev G 05 August 2015
EZFILL™ SOAP DISPENSER
AUTOMATIC DECK MOUNTED
SOAP DISPENSER FOR
STANDALONE USE
INSTALLATION AND MAINTENANCE GUIDE
Model 0391-(n)*

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1
TABLE OF CONTENTS
2 SUFFIX CODE INDEX AND APPLICATIONS
3 PRE-INSTALLATION INFORMATION
4 PACK CONTENTS
5 TECHNICAL DATA
6-8 INSTALLATION
9 FILLING THE BOTTLE AND PRIMING THE SOAP DISPENSER
10 BATTERY REPLACEMENT INSTRUCTIONS
10 MAINTENANCE
11 TROUBLESHOOTING
12 SPARE PARTS LIST
12 WARRANTY
14-15 EZ FILL™ REMOTE CONTROL
Unit Install Date
Unit Location in Facility
Unit S/N (From Label)
Supplied By
Original PO No.
ASI Order No.

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*SUFFIX CODE INDEX AND APPLICATION
Space Provided For Owner Notes
Model № Sux Service Application
Universal Model, Battery Operation
USA/UK/EU Interchangeable Plug Model, AC Adapter Operation
AU Model, AC Adapter Operation
Universal Model, Battery Operation, Six Pack
USA/UK/EU Interchangeable Plug Model, AC Adapter Operation, Six Pack
AU Model, AC Adapter Operation, Six Pack
1A
1AC
3AC
6-1A
6-1AC
6-3AC
Schedule of Model № Sux Codes to replace (n) in Model № and Application

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PRE-INSTALLATION INFORMATION
CHECK CONTENTS
Separate all parts from the packaging and check each part with the
PACK CONTENTS section.
Make sure all parts are received and separated before discarding any
packaging material.
If any parts are missing, do not attempt to install the system until you
obtain the missing parts.
IMPORTANT
Ensure there is adequate space and clearance under the vanity to
accommodate the SD Mounting Shank and Basin Nut in the desired
location before drilling the hole in the counter top.
Ensure there is adequate space to place the Pump, and Bottle Support
Bracket within reach of the Com Cable from the SD Shank.
Keep in mind that the location of the user hands, while using the faucet
nearby, should not interfere with the soap dispenser sensor detection
area.
CAUTION
Do not install the soap dispensers facing a mirror or any other electronic
system operated by an infrared sensor.
To prevent reection problems, it is recommended to keep a minimum
distance of 5’ (1.5M) between the soap dispenser sensor and any other
directly facing objects.

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PACK CONTENTS EZFILL™ SOAP DISPENSER 0391-(n)
Identify the items and conrm that parts are included.
Clear 5/16” dia. (Ø8) Flex
tube 9” (230) Supplied
permanently attached to
pump housing.
EZFILL™ pump assembly with
bottle support wall bracket, Com
Cable w/inline socket connector,
soap supply tube and mounting
hardware.
Escutcheon
Flange
w/O-Ring
Gasket
Basin Nut
Soap
Bottle
Battery Box
6Dx1.5V=9V
Transformer
12V from 100~240 VAC
Power Supply Option
One (1) ONLY either per model
Plug Adapter
conguration per
model
Power
Plug
Soap
Supply Tube
Connector
Com Plug
Com Socket
Automatic SD Body and
vanity mounting hardware
with power cord, Com Cable
w/inline plug connector and
black soap supply tube 1/4”
dia. (Ø6) Nylon ex 36” (914)
long with connector.

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TECHNICAL DATA
AC Adapter Cong Plug
Per Option (see TDS)
Battery Box w/Extension Cable
per Model Option (see TDS)
All Dim’s inch (mm) NTS
Note Polarity
Power Socket Power Plug
Note Plug
Polarity
Com Socket Com Plug
2-61/64”
(75)
1-1/2”
Dia
(Ø38)
4-3/32”
(104)
0-2-1/16”
(0-52)
3-1/4”
(83)
12-1/4”
(311)
Fill
Prime
Button
2-7/8”
(73)
2-3/16”
(55)
8-1/32”
(204)
8-7/16”
(214)
3-25/32”
(96)
3-1/2” Dia
(Ø90)
1-23/50” Dia
(Ø37)
2”
(51)
2”
(51)
5-3/32”
(129)
36” (914)
29/32” Dia (Ø23)
1-7/32
(31)
Model 0391-(n) EZFILL™ Soap Dispenser and Soap Pump for
standalone operation with 33.8oz (1L) bottle
Soap Viscosity
100-3800cP (mPa•s)
Soap pH
5.5 – 8.5
Soap Type
clear liquid no abrasives

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INSTALLATION
STEP 1 - INSTALLING THE EZFILL™ SOAP DISPENSING SYSTEM SOAP DISPENSER
1
2
3
4
Drill a hole in the counter top at
the designated location.
Remove and retain the basin nut
and the gasket from the base of
the soap dispenser body, sliding
completely over and off the soap
tube, Com and Power Cables.
Place the soap dispenser shank
through the escutcheon flange
(with O-ring down) into the hole in
the counter top.
Slide the gasket, disk and nut
over the black soap tube and both
cables and thread onto the shank
and secure it to deck underside.
Fix the pump to the desired
location by securing the support
with the supplied screws.
For ease of installation preference,
optionally swap steps 3 and 4 while
ensuring pump is within reach
range of Com cable.
Black Nylon 1/4” dia. (Ø6) tube 36”
(914) long is supplied permanently
attached to dispenser head.
Assemble the tube to the connector
on pump by pushing it on (provided
on end of black tube).
Insert the Com Plug into the Com
Socket (See Step 6).
MAX 1-3/16”
(Ø30)
MIN 1-1/32”
(Ø26)
36” (914)
tube length
1-1/8” Dia (Ø28)Recommended hole size

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INSTALLATION
Connect the Com Cable motor connector to the mating plug
from dispenser (If not already connected in Step 3 above).
Please note that since the connector is water proof, some
friction will apply.
Important: the 4 contacts connector should be inserted fully so
that the white O-ring is not visible and a clicking sound is heard.
NOTICE: If the 4 contacts connectors are not connected properly,
the motor will run continuously.
Remove the protective sticker
covering the sensor. Keep away
from the sensor range.
O-RING VISIBLE –
IMPROPERLY CONNECTED
ONLY THE GROOVES ARE VISIBLE -
CONNECTED PROPERLY
5
CONNECTING THE POWER SOURCE
6

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INSTALLATION
9
CONNECTING THE POWER SOURCE
a. For battery versions:
install the battery box
at the wall underneath
the sink and connect the
battery connector.
Ensure adequate clearance
to allow removal of the top
cover and the battery
carrier tray when battery
change is required.
FROM
THE SOAP DISPENSER
TO THE
BATTERY BOX
OBSERVE
POLARITY
OBSERVE
POLARITY
FROM THE TRANSFORMER TO THE SOAP DISPENSER
b. For AC Adapter versions:
plug the adapter into the
power socket and connect
the adapter DC connector.

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FILLING THE SOAP BOTTLE AND PRIMING THE SOAP DISPENSER
FILL
STEP 2 - PRIMING THE SOAP DISPENSER
1
2
2
Press and hold the ll button
located on the EZFILL™ soap
dispenser pump assembly
until soap starts dispensing
from the spout.
Optionally press (once) the
ll function on the soap
dispenser remote control
while pointing LED at sensor.
See SETTINGS ADJUSTMENT
in 0390-R operation manual.
9
STEP 1 - FILLING THE SOAP BOTTLE
1
Remove the soap bottle from the
EZFILL™ soap dispenser bracket
and pour liquid soap into container
until it is full. Refer to ‘Technical
Data’ section of this manual for
soap specications. (Page 5)
Should any soap spill over
the outside of the bottle,
clean it thoroughly. Replace
clean soap bottle into original
position in the EZFILL™ soap
dispenser bracket.
press
press

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BATTERY REPLACEMENT INFORMATION
Battery models only
When the batteries weaken, the red indicator light will blink at a
constant rate when the user’s hands are within the sensor range. The
batteries must be replaced within two weeks.
To replace the batteries:
1. Carefully open the battery box, use Phillips drive #2 to remove cover
screws (Fig. 1&2, below)
2. Remove the old batteries from carrier tray (Fig. 3)
3. Replace the used batteries with new D batteries in same polarity
(Fig. 3)
DO NOT use steel wool or cleansing agents containing alcohol, acid,
abrasives, or the like. Use of any cleaning or maintenance products
containing these substances could damage the surface of the soap
dispenser. For surface cleaning use ONLY soap and water, then wipe dry
with a clean cloth or towel. When cleaning bathroom tiles or counters,
protect the soap dispenser from any splattering of harsh cleansers.
Care and cleaning of chrome and special nishes- see also PCM document.
NOTE: Do not mix used batteries with new ones.
4. Close the box and re-tighten the screws (Fig. 4) and reconnect battery cable.
1 2 3 4
Important: Spent batteries should not be discarded of with
normal household waste. Contact your local authority for
information on waste disposal and recycling.
MAINTENANCE
10

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TROUBLESHOOTING
PROBLEM INDICATOR CAUSE SOLUTION
SOAP QUANTITY
DIMINISHED Low volume dispense
Red light in the sensor
flashes continuously
when the user’s hands
are within the sensor
range.
No soap dispensed.
Red light in the sensor
does not flash (once)
When user’s hands
are within the sensor
range.
NO SOAP COMING OUT
OF THE SPOUT
Voltage of batteries
likely below 1.47V per
cell.
The soap tank has
been filled but soap
has not reached the
spout.
SOAP DISPENSING
FROM THE SPOUT
CONTINUOUSLY
Steady stream of
droplets is dispensing.
The Com Cable
between the pump
assembly and soap
dispenser is not
connected properly.
Connect the Com
Cable plug and socket
properly so that the
white O-ring is not
visible. Refer to page
7 instructions.
Press the refill button
on the pump until
soap starts to come
out of the spout
again, or press remote
“Fill” button.
Connect the Com
Cable plug and socket
properly so that the
white O-ring is not
visible. Refer to page
7 instructions.
The connector
between the motor
and the dispenser
head is not properly
engaged.
Red light flashes
(once) and the motor
operates.
Soap solidification at
the supply tube.
Fill the tank with
warm water at
120~140°F (49-60°C)
and run the pump
constantly until soap
is dispensed.
Connectors between
the dispenser head
and the pump
assembly and/or the
power supply are
disconnected or not
properly connected.
Connect the plugs and
sockets correctly.
Replace batteries. See
page 10.
Voltage of batteries
is low
Soap level is below
supply tube.
Batteries are
completely depleted.
Replace batteries. See
page 10.
Sensor is picking up
reflections from the
washbasin or another
object.
Eliminate cause of
reflection.
Refer to page 9 and
refill the soap bottle.
Replace batteries
11

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We are pleased to oer this warranty covering ASI products furnished for your project.
This warranty replaces any other warranties or product descriptions, whether expressed or
implied, written or oral.
It is understood that the products for this project have been selected and inspected by the
purchaser, and have been accepted without qualication by the purchaser as merchantable,
t for the intended use, and satisfy the specications.
THESE ASI PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIAL OR
WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM DATE OF INVOICE.
BABY CHANGING STATIONS, IF INCLUDED ON THIS PROJECT, ARE WARRANTED TO BE FREE
OF DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF FIVE (5) YEARS FROM
DATE OF INVOICE.
MIRRORS, IF INCLUDED ON THIS PROJECT, ARE WARRANTED AGAINST SILVER SPOILAGE
UNDER NORMAL INDOOR ATMOSPHERIC CONDITIONS FOR A PERIOD OF FIFTEEN (15)
YEARS FROM DATE OF INVOICE.
DRYER MODELS IF INCLUDED ONTHIS PROJECT AREWARRANTED TO BE FREE OF DEFECTS
IN MATERIAL OR WORKMANSHIP FOR A PERIOD BETWEEN FIVE (5) AND TEN (10) YEARS,
FROM DATE OF INVOICE. PLEASE REFER TO INDIVIDUAL TECHNICAL DATA SHEET FOR
DRYER WARRANTY.
EZ FILL™ SOAP DISPENSER WILL BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP
DURING NORMAL USE FOR (2) TWOYEARS FROM THE DATE OF INVOICE.
Should the product fail under this warranty, the sole remedy, at the seller’s option, will be
to repair the defective product, refund the purchase price, provide an equivalent new or
refurbished product or provide parts only.
ASI AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES. This warranty excludes product damage due to incorrect installation, improper
maintenance, wear and tear, battery spoilage, product abuse, or product misuse, whether
performed by a contractor, service company, or the consumer.
ASI will not be responsible for labor costs associated with the removal, replacement, repair by
others, reinstallation, renovation or return of its products.
WARRANTY
SPARE PARTS LIST
EZFILL™ Battery Pack ................................................................................................................
EZFILL™ Battery Pack (0390-BP) Extension Cable/1M Male to Female
Connectors .................................................................................................................................
EZFILL™ Remote ...........................................................................................................................
EZFILL™ 1-Liter Plastic Bottle .................................................................................................
0390-BP
0390-EBC
0390-R
0391-SB

1408201654 Rev C 27 July 2015
EZFILL™ REMOTE CONTROL
REMOTE CONTROL FOR ALL MODELS
0390-(n) AND 0391-(n) AUTOMATIC
VANITY MOUNTED SOAP DISPENSERS
INSTALLATION AND MAINTENANCE GUIDE
Model 0390-R

1408201654 Rev C 27 July 2015
OPERATION
1- SOAP VOLUME
3- TEMPORARY OFF FUNCTIONS
4- STARTING SOAP LINE AFTER REFILLING
SOAP TANK
2- ADJ
If desired, use the remote control to adjust the soap dispenser settings. Hold the
remote control straight in front of the sensor at a distance of about 4-6” (10-15cm).
User Hint: Holding the soap dispenser remote control out of the recommended range (too
close or too far) may interfere with the remote’s activation.
Confirmation: continuous blink of the red light in the sensor eye.
*The exact soap dispense volume depends on the soap viscosity. Factory setting is 0.03 oz (0.8 ml).
This function allows reverting to soap dispense volume
factory setting.
Confirmation: 2 blinks of the red light in the sensor eye.
This function is ideal to perform any kind of activity in front
of the sensor without operating the system (for example,
cleaning). The soap dispenser will remain o for one (1)
minute when this button is pressed once.
To cancel this function and to return to normal operation
press the On/O button again or wait one (1) minute.
Confirmation: OFF – 2 fast blinks, ON – 4 fast blinks
Once the soap tank has been filled \ re-filled, press
the FILL button. The pump will run for one (1) minute
to allow the soap to start coming out of the soap
dispenser spout.
To stop this activity press the FILL button again. If the
soap has not started coming out of the spout, check
for leaks and / or kinked or blocked or disconnected
tubing. If all ok, then press the FILL button again.
Repeat as necessary.
Choose the function you want to adjust by pressing on the function button as follows:*
The 1-4 drop keys allow the owner to control the desired soap dispense volume.
.004 to .013 oz
(0.2 to 0.4 ml)
1234
.023 to .030 oz
(0.7 to 0.9 ml)
.041 to .054 oz
(1.2 to 1.6 ml)
.071 to .078 oz
(2.1 to 2.3 ml)
14
3
1
2
4

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441 Saw Mill River Road, Yonkers, NY 10701 . [phone] . Web: americanspecialties.com