Assa Abloy NORTON RIXSON 5200 Series User manual

80-9352-0023-020 Rev 2 06/23
5200 Series Full Feature Low Energy Operator
Model 5211 (Pull Side)
Installation Instructions
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
Pour la version francaise voir NortonRixson.com.
READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
This product can expose you to lead which is known to
the state of California to cause cancer and birth defects or
other reproductive harm. For more information go to
www.P65warnings.ca.gov.
WARNING
Cover (5200COV)
Power Supply
(6200CM)
Standard Pull
Arm Pkg
(6210-1)
End Cap Kit
(5200END)
Pair
Backplate
(5200BP)
Operator Body
(5210LAP)
Track
(7100-1T)
5211 Pull Side Up to 120° opening
#2 & #3 Wire Stripper/
Cutter
Punch
Safety Glasses
Ø7/8 Drill
or Hole Saw Pliers
2.5mm
1/4-20
#7 #16
12-24
3/16" 3/32"
9/32" 3/8"
Tools Needed Supplied Fasteners and Tools
4x
Operator Body
1/4-20 x 3-3/4"
12x
1/4-20 x 5/8"
Machine Screws
1x
Arm
1/4-20 x 3/4"
w/ Nylon Patch
6x
Power Supply
& End Caps
1/4-20 x 3/8"
1x
Cable
Retaining Clip
3x
Cable
Ties
2x
Track Option
#12-24 x 1-3/4"
Sleeve Nut
& Bolt
12x
#14 x 1-3/4"
Self-Tapping
Screw
3/16" 5/32"
2x
Optional
8-32 x 1/4"
Machine
Screw
Optional
AC Power/
Conduit Bracket
(6300CBPC)

80-9352-0023-020 Rev 2 06/23
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
2
5200 Series (PULL Side) Power Operator
Certifications and Standards
yETL Certified: Operator conforms to ANSI/UL standard 325 for automatic closing doors.
yANSI A156.19: These products are designed to conform to this specification “for power assist and low energy power
operated doors.” These products are designed to exceed all the requirements for “Low Energy Power Operated Door”.
yAmericans with Disabilities Act (A.D.A.): These door operators can be installed and adjusted to conform with A.D.A.
regulations.
yANSI A117.1: These door controls permit door assemblies to conform to the requirements of this specification “for
buildings and facilities - providing accessibility and usability for physically disabled people”.
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Install only on a properly operating and balanced door.
A door that is operating improperly could cause severe
injury. Have qualified service personnel make repairs to
any hardware before installing the operator.
3. Remove, or make inoperative, all locks or latches that
could prevent the operator from opening the door. The
operator is capable of powering a retracting latch or
other exit devices to enhance the security of the opening.
4. Do not connect the door operator to the source power
until instructed to do so.
5. Never let children operate or play with door controls.
Keep remote control (when provided) away from
children.
6. Personnel should keep away from a moving door.
7. Test operator’s safety features at least once a month.
After adjusting either force or limit of travel, retest
door operator’s safety features. Failure to adjust
operator properly may cause severe injury or death.
8. KEEP DOOR OPERATING PROPERLY.
See Door Manufacturers Owners Manual. An
improperly operating door could cause severe injury
or death. Have a trained door systems technician
make repairs.
9. SAVE THESE INSTRUCTIONS.
Product Safety Warnings
WARNING: To reduce risk of injury to person, use this operator only with Pedestrian Swing doors.
FOR INDOOR USE ONLY
Technical Data
Input power: 120VAC, 60Hz 3.0A NOTES:
yPermanent wiring is to be employed as
required by local codes.
yActivation devices: push plates, access control,
mats, touchless wall switches, etc.
yMaximum wire size is:
‒ 12AWG at terminals LINE and NEUTRAL
‒ (120VAC; 60Hz) on Power Input Terminal
‒ 14AWG at all other terminals
Power supply: 24 V DC, max. 4.5 Amp. ; .4A Available for Acc.
Door width: 36 - 48" (91-122 cm)
Door weight: 90-200 lb. (41-91 kg)
Push max angle: 130° with reveal of 1/8" to 3-1/4" (3 to 82.5 mm)
Pull max angle: 120°
Hold open time: 5-30 seconds (A.D.A. 5 seconds min.)
Indefinite for Hold Open Input or End Cap 3
Position Switch
Contents
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Data ................................................................................... 2
Product Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before You Begin ................................................................................ 3
Installation ...................................................................................... 3
Template.........................................................................................8

80-9352-0023-020 Rev 2 06/23
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
3
5200 Series (PULL Side) Power Operator
Before You Begin
yThickness recommended for reinforcements in hollow
metal doors and frames as specified in the chart.
yThis template information based upon use of 5" (127mm)
maximum width butt hinges.
yMaximum frame reveal is 1/8" for 5211 units.
yBefore beginning the installation, verify that the door
frame is properly reinforced and is well anchored in the
wall.
For concealed wiring:
yUse template on page 8 to drill conduit holes in
the door frame, prior to running concealed electrical
conduit and switch/sensor wires.
yWires should be pulled through the frame prior to
operator installation.
Fasteners for Frame:
y1/4-20 machine screws for hollow metal and aluminum.
y#14 x 1-3/4" self-drilling, self-tapping screws for wood.
Hollow Metal Door Frame Reinforcing
Frame Material Reinforcing
Recommended Min. Required
12 Ga.
.104
(2.66)
12 Ga.
.104
(2.66)
18 Ga.
.047
(1.21)
14 Ga.
.074
(1.90)
10 Ga.
.134
(3.41)
12 Ga.
.104
(2.66)
16 Ga.
.059
(1.52)
10 Ga.
.134
(3.41)
12 Ga.
.104
(2.66)
18 Ga.
.047
(1.21)
8 Ga.
.164
(4.18)
10 Ga.
.134
(3.41)
A. Mount the backplate.
1. Determine right hand or left hand installation. (Figure 1)
2. Measure, mark, and drill the first mounting hole according to
template referenced on page 8. (Figure 2)
For Metal Frames:
Use #7 drill and 1/4-20 tap for 1/4-20 machine screws.
For Wood Frames:
Use 3/16” drill and #14 x 1-3/4” self-drilling, self-tapping screws.
3. Place backplate against the frame so that the first hole in the
backplate is aligned with the first mounting hole in the frame.
Attach backplate with provided screw. Do not fully tighten screw
at this time.
4. Ensure backplate is aligned parallel with the door frame.
Using the backplate as guide, mark and drill second mounting
hole. (Figure 3)
5. Insert second screw and tighten both screws.
6. Using the backplate as a guide, drill and tap remaining five (5)
holes in frame. (Figure 3)
7. Secure with additional five (5) screws and securely tighten all
screws.
8. For concealed wiring: Using the backplate as a guide, mark and
pre-drill two (2) conduit holes with the 3/16" drill. Then use the
Ø7/8" hole saw or equivalent to drill two (2) conduit holes.
Installation
Figure 1
Figure 2
Pull Side
Push Side
Left Hand
PULL
Right Hand
PULL
Right Hand Shown
Left Hand Shown Remaining 5 Holes
2nd Hole
Right Hand Shown
Remaining 5 Holes
2nd Hole
OR
Figure 3
1st
Hole

80-9352-0023-020 Rev 2 06/23
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
4
5200 Series (PULL Side) Power Operator
End Cap Slider Assembly
End Cap
Track Cover
B. Mount the track.
1. Using the template on page 8,
measure and mark the track
mounting holes using the template.
(Figure 4)
2. Drill the first mounting hole.
‒ For metal reinforced doors, drill
and tap the holes with #16 drill and
#12-24 tap to use the #12-24 x 1-3/4”
screw.
‒ For wood doors, use a 3/32” drill
and #12-24 x 1-3/4” screw with
sleeve nut.
‒ For sleeve nuts, see illustration.
(Figure 5)
3. Prepare the track for mounting:
a. Remove the end cap screws and
end caps from track.
b. Slide off the track cover and slider
piece.
c. Replace the slider piece back into
the track.
d. Place the end caps back onto the
track.
4. Attach the track with proper
hardware to the first mounting hole.
Do not fully tighten.
5. Install the track parallel with the top
of the door. Using the track as a guide,
mark the second track mounting
hole.
6. Drill the second track mounting hole.
(Refer to Step 2 above).
7. Secure the track with proper
hardware to the second mounting
hole and tighten both mounting
screws.
8. Snap the track cover back onto the
track.
NOTES:
ySlider assembly and end caps must
be on the track before attaching the
track to the door. (Figure 6)
ySlider must slide freely in the track.
Figure 4
Figure 5
Figure 6
OR
9-3/4"
Door Edge
to Hole
Center
7/16"
Top of Door to
Mounting Holes
1st Hole
2nd
Hole
Sleeve
Nuts and
Bolts
Hollow
Metal &
Aluminum
9/32" (7mm)
thru; 3/8"
(9.5mm) door
face opposite to
closer
Wood 3/8" (9.5mm)
through
NOTE: Sleeve nut used for doors 1-3/4” or
greater. For doors less than 1-3/4”, sleeve
nut body will need to be shortened.
19-1/8”
Center to Center
Hole

80-9352-0023-020 Rev 2 06/23
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
5
5200 Series (PULL Side) Power Operator
When door swings
toward you, mount
closer body with this
label facing you.
THIS SIDE OUT
PULL SIDE
80-9310-0611-999 Rev 1
NortonRixson.com
Door
Whendoor swings
towardyou, mount
closerbody with this
labelfacing you.
THISSIDE OUT
PULL SIDE
80-9310-0611-999 Rev 1
NortonRixson.com
Door
D. Install operator body assembly.
1. Using four (4) screws provided, install the
operator body to the backplate. (Figure 8)
NOTES:
yTighten screws in a cross pattern until all
four (4) screws are tight. (Figure 8)
yThe operator body is properly oriented
for PULL SIDE application when:
– The motor is toward the hinge
– “This side out PULL SIDE” label is
facing away from the backplate.
(Figure 8)
2. Using the supplied cable management clip,
secure the cables along operator body.
(Figure 9)
14
2
3
Figure 7
Figure 8
Hinge
Right Hand Shown
C. Install the end caps.
1. Install two (2) screws on each end of
backplate, leaving an approximate 3/16"
gap between head of the screw and the
backplate. (Figure 7)
2. Slide the end caps behind the screw
heads and tighten both screws. (Figure 7)
NOTE: The end cap with 3-position switch
is always located on the conduit hole side
of backplate.
Switch End Cap
End Cap Screws
Conduit Hole
Figure 9

80-9352-0023-020 Rev 2 06/23
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
6
5200 Series (PULL Side) Power Operator
1. Insert two (2) 1/4-20 x 3/8" screws as shown,
leaving an approximate 3/16" gap between
head of the screws and backplate.
(Figure 10)
2. Slide the power supply key holes over screws
allowing narrow slots of key holes to rest on
screws. (Figure 10)
NOTE: To properly orientate the power
supply:
‒ The narrow slots of the key holes are at the
top.
‒ The control board is always faces down.
‒ The power supply harness faces the switch
end cap.
3. Tighten both screws.
4. Optional: AC conduit bracket assembly
installation.
‒ Place the mounting side of the bracket
against the backplate with the AC plug and
conduit hole facing up toward the frame
header. (Figure 11)
‒ Secure the bracket to the backplate
using two (2) #8-32 x 1/4” machine screws.
‒ Plug the AC Power bracket’s harness
into the power supply harness.
(Figure 12)
5. Connect the motor cable and ribbon cable
from the operator body to the control
board. (Figure 13)
‒ To connect the ribbon cable, spread the
tabs on the control board connector
before inserting.
6. Connect the 3-postion switch to the
control board. (Figure 13)
7. Connect the operator’s monitor board to the
power supply by plugging the Monitor Board
Power cable (male) into the pre-wired Power
Supply cable (female). (Figure 13 and Figure 14)
E. Install the power supply assembly.
Figure 13
Figure 14
Motor Cable
Connection
Ribbon Cable
Connection
3 Position Switch
Connection
Key Hole
1/4-20 x 3/8" Screws
Leave 3/16" Gap between
screws and backplate.
Control Board
Figure 11
AC Plug
Mounting
Side
Backplate
#8-32 x 1/4"
Screws
Low Power Wiring/Accessory
Conduit Hole
AC Power
Bracket Harness
(Male)
Power Supply
Harness
(Female)
Figure 12
Figure 10
3-Position
Switch Harness
F. Set pinion to starting position.
1. Locate the dowel pin on the side of the
operator housing (adjacent to the pinion
square). (Figure 15)
2. Place the Pull arm on the pinion square and
rotate it counterclockwise until the pinion
comes to a hard stop.
Pull
Arm
Move arm counterclockwise to a hard stop
Pinion
Square
Dowel
Pin
Power Supply
Connector (female)
Monitor Board Power
Connector (male)
Figure 15
Power Connection
to Monitor Board
Power Supply
Harness

80-9352-0023-020 Rev 2 06/23
Norton Rixson is a brand associated with ASSA ABLOY Accessories and Door Controls Group, Inc., an ASSA ABLOY Group
company. Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
Technical Product Support:
Monroe, NC 28112 USA
Phone: [phone] ext: 2
[e-mail]
NortonRixson.com
F. Install the arm.
1. Place the arm onto the pinion square
at approximately 45° from the door.
2. Rotate the pull arm away from the
door until the arm is perpendicular
(or 90°) to the door. (Figure 16)
3. Remove the arm from the pinion
and reorient the arm to be parallel to
the closed door.
4. Replace the arm on the pinion
square.
5. Attach the arm to the pinion square
using the 1/4-20 x 3/4" nylon patch
screw. (Figure 17)
6. Open the door approximately 30°
and attach the arm to the slider in
the track. Use the hex wrench to
tighten slider stud counter clockwise
until slide is tight in the arm.
(Figure 18)
7. Close the door.
NOTE: Attach the cover after initial programming has been
completed.
1. To prevent wire crimping, use the cable ties provided to
neatly store excess wiring as shown. The power cabling to
the Monitor board should be cable tied in front of the power
supply. (Figure 19)
2. Align the cut-outs in the cover to pinion shafts.
(Figure 20)
3. Optional: If the AC Bracket is installed, use pliers
to remove the appropriate knockout located at
the top of the cover (Figure 21)
4. Slide the cover onto the unit using end caps as guides.
5. Snap the cover securely to back plate.
6. Attach a label plate to each end cap by snapping
into place by hand with gentle pressure. (Figure 20)
G. Attach the cover and end cap label plates.
WARNING: Make sure no wiring is
loose or can be caught by cover
before snapping it into place.
Installation of the 5211 PULL SIDE Low Energy Operator is now complete.
Continue with the separate Programming Manual 80-9352-0022-020 to set up and adjust operator.
Once programming and adjustments have been completed, attach cover and label plates, as shown below.
Track Slider Stud
~30°
Step 1
Place arm on
pinion square
~45°
90°
Figure 16
Step 2
Rotate arm
to 90° ~45°
Step 3
Remove and replace
arm so it is parallel
to closed door
Step 4 & 5
Replace arm on
pinion square and
attach using nylon
patch screw
Step 6
Open door
approximately 30°
and attach arm to
slider.
Figure 17
Figure 18
Figure 20
Cable
Retaining
Clip
Cable
Ties
Figure 21
Figure 19 Right Hand Door, Looking down from top

5200 Series Template
Pull Side Application ONLY
Right Hand Door Shown
Copyright © 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9352-0023-020 Rev 2 06/23
NOTES:
‒ Seven (7) mounting holes and optional two (2) conduit holes are to be drilled as shown with center marks. ‒ Dimensions are given in inches (") and millimeters [mm]
Template
1-1/16"
27mm
Frame Rabbet
to 1st Hole
1-5/16"
33mm
Frame Rabbet
to 1st Hole
2"
51mm
Min.
Frame Width
36"
914mm
Min.
Door Width
9-3/4"
248mm
Door Edge
to Hole Center
20-3/16"
513mm
Frame Rabbet to
Conduit Hole
21-7/16"
544mm
Frame Rabbet to
Conduit Hole
1/8"
3mm
Gap Between Frame Rabbet and Door
1-1/2"
38mm
Frame Rabbet to Conduit Holes
7/8"
22mm
Conduit Holes 2 Places
19-1/8"
486mm
to Hole Centers
7/16"
11mm
Top of Door to Mounting Holes
2nd Mounting Hole (See Instructions Section A, Step 5)
Mounting Pad
1st Mounting Hole
(See Instructions
Section A, Step 2)