Assa Abloy SW60 Manual

Original instructions
Installation and Service Manual
Swing Door Operator
ASSA ABLOY SW60
Entrance Systems

ASSA ABLOY as word and logo are trademarks owned by the ASSA ABLOY Group
©ASSA ABLOY Entrance Systems, 2020
Technical data subject to change without notice.
Backtrack information: folder:Workspace Main, version:a610, Date:2020-09-02 time:07:54:12, state: Frozen

CONTENTS - Original instructions
51 Revision .....................................................................................................................................................................................
62 Instructions for safe operation ...........................................................................................................................................
73 Important information .........................................................................................................................................................
73.1 Intended use ....................................................................................................................................................................................
73.2 Safety precautions .........................................................................................................................................................................
83.3 Electronic equipment reception interference .....................................................................................................................
83.4 Environmental requirements .....................................................................................................................................................
94 Technical specifications ........................................................................................................................................................
104.1 Permitted door weight and door width .................................................................................................................................
115 How the ASSA ABLOY SW60 works ..................................................................................................................................
115.1 Control switch .................................................................................................................................................................................
115.1.1 HOLD/AUTO/OFF switch .............................................................................................................................................
115.2 Modes and functions on app .....................................................................................................................................................
115.2.1 Off / Closed .....................................................................................................................................................................
115.2.2 Exit .....................................................................................................................................................................................
115.2.3 Auto ..................................................................................................................................................................................
115.2.4 Hold / Parking ................................................................................................................................................................
115.2.5 Opening ...........................................................................................................................................................................
125.2.6 Closing ..............................................................................................................................................................................
125.2.7 Wireless controlling .....................................................................................................................................................
125.2.8 Log .....................................................................................................................................................................................
125.2.9 Power failure ..................................................................................................................................................................
125.2.10 Extended closing torque ............................................................................................................................................
125.2.11 OPEN/CLOSE impulse ..................................................................................................................................................
125.2.12 Power assist ....................................................................................................................................................................
125.2.13 Push and go ....................................................................................................................................................................
125.2.14 Function of locks ...........................................................................................................................................................
125.2.15 Impulses ..........................................................................................................................................................................
125.2.16 Statistics ..........................................................................................................................................................................
125.2.17 Factory reset ...................................................................................................................................................................
136 Part identification ...................................................................................................................................................................
157 Arm systems .............................................................................................................................................................................
157.1 Pushing installation with PUSH arm ........................................................................................................................................
157.1.1 Drive shaft extension kits for PUSH arm ...............................................................................................................
167.2 Pulling installation with PULL arm ...........................................................................................................................................
167.2.1 Drive shaft extension kits for PULL arm .................................................................................................................
178 Options ......................................................................................................................................................................................
178.1 Push plates .......................................................................................................................................................................................
178.1.1 Push plates ......................................................................................................................................................................
178.1.2 Remote transmitter push plates .............................................................................................................................
178.1.3 Installation box for narrow plates ...........................................................................................................................
188.2 Labels .................................................................................................................................................................................................
199 Pre-installation ........................................................................................................................................................................
199.1 General tips/Safety concerns .....................................................................................................................................................
209.2 Installation examples ....................................................................................................................................................................
209.3 Fastening requirements (but not included) .........................................................................................................................
2110 Mechanical installation ........................................................................................................................................................
2110.1 PUSH arm system ...........................................................................................................................................................................
2810.2 PULL arm system ............................................................................................................................................................................
3511 Electrical connection .............................................................................................................................................................
3511.1 Mains connection ..........................................................................................................................................................................
3711.2 Control unit (CU) ...........................................................................................................................................................................
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3812 Start-up ......................................................................................................................................................................................
3812.1 Spring pre-tension .........................................................................................................................................................................
3812.2 App .....................................................................................................................................................................................................
3812.2.1 Install the app ................................................................................................................................................................
3912.2.2 Log in to the app with owner ...................................................................................................................................
4012.2.3 Learn .................................................................................................................................................................................
4112.2.4 Test ....................................................................................................................................................................................
4112.2.5 Settings ............................................................................................................................................................................
4212.2.6 Add user ...........................................................................................................................................................................
4212.2.7 Remove user ...................................................................................................................................................................
4312.2.8 Log in to the app with user ........................................................................................................................................
4412.2.9 Configuration parameters .........................................................................................................................................
4513 Cover ..........................................................................................................................................................................................
4614 Troubleshooting .....................................................................................................................................................................
4715 Service/Maintenance .............................................................................................................................................................
4816 ANSI / BHMA A156.19 (LOW ENERGY APPLICATION) .................................................................................................
4816.1 REQUIREMENTS FOR LOW ENERGY POWER OPERATED DOORS ....................................................................................
4816.1.1 Activation ........................................................................................................................................................................
4816.1.2 Opening ...........................................................................................................................................................................
4816.1.3 Closing ..............................................................................................................................................................................
4816.1.4 Force and Kinetic Energy ............................................................................................................................................
4916.1.5 Signage .............................................................................................................................................................................
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1 Revision
Following pages have been revised:
Revision 1.0 →2.0
Page
Updated screenshots for the app.
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1 Revision

2 Instructions for safe operation
•Failure to observe the information in this manual may result in
personal injury or damage to equipment.
•To reduce the risk of injury to persons - use this operator with single
swinging only.
•Do not use the equipment if repair or adjustment is necessary.
•Disconnect supply power when cleaning or other maintenance is
to be carried out.
•The operator can be used by children only when supervised by a
person responsible for their safety.
•The operator can be used by persons with impaired physical, sensory
or mental capacity if they have been instructed by a person in charge
of their safety.
•Cleaning and user maintenance shall not be made by children.
•Do not let anyone climb on or play with the door or the fixed/remote
controls.
•In all instances, where work is being done, the area is to be secured
from pedestrian traffic, and the power removed to prevent injury.
•The doorset can be operated automatically or manually by activa-
tors. It can also be used manually as a door closer.
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2 Instructions for safe operation

3 Important information
3.1 Intended use
The ASSA ABLOY SW60 is an automatic swing door operator developed to facilitate entrances to
buildings and within buildings through swing doors. The ASSA ABLOY SW60 is an electromechan-
ical operator approved for fire door applications. It is to be installed indoors where it is suitable
for almost all types of internal swing doors. This widely-used operator can be found in applications
ranging from handicapped-access in private homes to commercial establishments.
Door operator used in escape routes shall be installed so that the door opens in the escape direction
unless the system allows break-out in this direction.
The motor and gear box are combined into a compact unit mounted alongside the control unit
within the cover. The operator is connected to the door leaf with a range of different arm systems.
The door is designed to offer continuous use, a high degree of safety and maximum lifetime. The
system is self-adjusting to the effects caused by normal variations in the weather conditions and
to minor friction changes caused by e.g. dust and dirt.
For escape in emergency situations the doorset is opened manually.
This manual contains the necessary details and instructions for the installation, maintenance and
service of the Swing Door Operators ASSA ABLOY SW60.
Make sure that the connection to the source of supply by a flexible cord shall not be allowed to
become entrapped in moving parts of the operator or door system.
The glazing material in unframed swinging doors and/or framed swinging doors except that glazing
material is less than 1 ft2(0.9 m2) and having no dimension greater than 18" (457 mm) shall be
comply with the requirements of ANSI Z97.1.
Please use the adaptor provided with the operator in the packaging, other adaptor may result in
risk of fire.
For use see User manual 1019650.
Save these instructions for future reference.
3.2 Safety precautions
Be sure to complete a risk assessment according to "Guide for installers of Powered Pedestrian
Swing Doors" (PRA-0006) and fill in the "Site Acceptance Test" (PRA-0007) before taking the door
into operation.
To avoid bodily injury, material damage and malfunction of the product, the instructions contained
in this manual must be strictly observed during installation, adjustment, repairs and service etc.
Factory authorized training is required to carry out these tasks safely. Only ASSA ABLOY Entrance
Systems-trained technicians should be allowed to carry out these operations.
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3 Important information

3.3 Electronic equipment reception interference
The equipment may generate and use radio frequency energy and if not installed and used properly,
it may cause interference to radio, television reception or other radio frequency type systems.
If other equipment does not fully comply with immunity requirements, interference may occur.
There is no guarantee that interference will not occur in a particular installation. If this equipment
does cause interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
•Re-orient the receiving antenna.
•Relocate the receiver with respect to the equipment.
•Move the receiver away from the equipment.
•Plug the receiver into a different outlet so that equipment and receiver are on different branch
circuits.
•Check that protective earth (PE) is connected.
If necessary, the user should consult the dealer or an experienced electronics technician for addi-
tional suggestions.
3.4 Environmental requirements
ASSA ABLOY Entrance Systems products are equipped with electronics and may also be equipped
with batteries containing materials which are hazardous to the environment. Disconnect power
before removing electronics and battery and make sure it is disposed of properly according to local
regulations (how and where) as was done with the packaging material.
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3 Important information

4 Technical specifications
Ensure that the door operator with technical specification below is suitable for the installation.
ASSA ABLOY Entrance Systems US Inc.Manufacturer:
1900 Airport Road, Monroe, NC 28110, USAddress:
ASSA ABLOY SW60Type:
120 V AC +10/-15%, 50/60 Hz, mains fuse max 10A (building instal-
lation)
Power supply:
Max. 90 WPower consumption:
24 V DC, max. 400 mA (max. 1000 mA including lock)Auxiliary voltage:
200 Lbs.Max. weight
Note: Refer to section 4.1 and the appropriate standard (ANSI/BHMA
A156.19) for door forces and speeds as related to door weight and
width.
30 - 48"Door width:
Selectable: 12 V DC, max. 1200 mA or 24 V DC, max. 600 mAElectro-mechanical locking
device:
PUSH arm: 80° - 110°, with reveal 0 - 5 1/8"Door opening angle:
PULL arm: 80° - 110°, with reveal 0 - 2"
Variable between 4.5 - 9 sOpening time (0° - 80°):
Variable between 4.5 - 9 sClosing time (90° - 10°):
2 s - 6 hHOLD open time:
-4 °F to +113 °FAmbient temperature:
Max. 95%Relative humidity:
7.5 Lbs.Drive unit weight:
IP20Class of protection:
Third party approvals from established certification organizations
valid for safety in use, see Declaration of Conformity.
Approvals:
Complies with: UL 10C, ANSI/BHMA A156.19 and UL 325
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4 Technical specifications

This product is to be installed internally.
4.1 Permitted door weight and door width
Permitted door weight and door width:
Push arm: 150 Lbs. / 48" or 266 Lbs. / 36"
Pull arm: 112 Lbs. / 48" or 200 Lbs. / 36"
Note: Complies with UL 325.
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4 Technical specifications

5 How the ASSA ABLOY SW60 works
The swing door operator ASSA ABLOY SW60 uses a motor which is connected to the output shaft.
The push or pull arm system that is connected to the output shaft opens the door in a surface
mounted application.
5.1 Control switch
5.1.1 HOLD/AUTO/OFF switch
ProgramFunction
The door can be held at any position when opening or closing.HOLD
Impulses from activation units connected to IIMP or OIMP will initiate a door open cycle.AUTO
Only KEY Impulse can open the door.OFF
5.2 Modes and functions on app
5.2.1 Off / Closed
The door is closed. The door cannot be opened with the inner / outer wall or jamb-mounted contact
switches. The door is locked if an electromechanical locking device has been fitted.
5.2.2 Exit
Passage from inside only. The door is normally locked if an electromechanical locking device has
been fitted. The door can only be opened with the inner wall or jamb-mounted contact switches
(if fitted), or by a signal to the Key Impulse.
5.2.3 Auto
The door can be opened with the inner / outer wall or jamb-mounted contact switches.
5.2.4 Hold / Parking
The door can be held at any position when opening or closing.
5.2.5 Opening
When an activation signal is received by the control unit, the door is opened at the installer-adjusted
opening speed. Before the door is fully open at back check, it slows automatically to low speed.
The motor stops when the selected door opening angle has been reached. The open position is
held by the motor.
If the door is obstructed while opening, it will stop on stall which can be selected with the app (see
page 38).
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5 How the ASSA ABLOY SW60 works

5.2.6 Closing
When the hold open time has elapsed, the operator will close the door automatically, using spring
force and motor. The door will slow to low speed at latch check before it reaches the fully closed
position. The door is kept closed by spring power or combined with extended closing torque by
the motor.
5.2.7 Wireless controlling
The door can be controlled by the app on a smartphone or a tablet.
5.2.8 Log
Events and errors can be displayed.
5.2.9 Power failure
During power failure the operator acts as a door closer with controlled closing speed and the lock
kick will secure latching (only fire-rated doors).
5.2.10 Extended closing torque
The motor will increase the closing torque when the door is closed or during closing. If the param-
eter is set to "0", the door will close with normal spring power.
5.2.11 OPEN/CLOSE impulse
The impulse will open the door and the door will stay open until a new impulse is given.
OPEN/CLOSE impulse works only in program selection AUTO and EXIT.
5.2.12 Power assist
The motor will give/increase power assist when the door is opened manually. If the parameter is
set to "Off", the door will give no power assist.
5.2.13 Push and go
When the door is manually pushed it will perform an open / close cycle. Push and go is not active
in mode "Off / Closed".
5.2.14 Function of locks
•The control unit has an available output of DC for external locks
•The lock output is short circuit proof and can supply a lock with 12 V DC, max. 1200 mA or 24
V DC, max. 600 mA. Lock function is active in mode "Off / Closed" and "Exit".
•Select 12 V DC or 24 V DC, locked with or without power
•Lock release and opening delay
•If the door cannot fully close, the operator will perform a lock retry (once if manually, twice if
automatically open).
5.2.15 Impulses
•Input for INNER / OUTER / KEY impulse.
5.2.16 Statistics
•Record data of the action for the door.
5.2.17 Factory reset
•Will restore all settings with factory default settings.
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5 How the ASSA ABLOY SW60 works

6 Part identification
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6 Part identification

DescriptionArt. No.Item No.
Ground wire3310201571
Back plate with power cable3300008282
Spindle cover kit (Black)331020445BK3
Spindle cover kit (Grey)331020445PD
Bracket power plug3310197854
Endplate with control switch (Black)331020810BK5
Endplate (Black)331019591BK6
Control unit (CU)3310185377
Transmission unit3300008418
Lock kick for PUSH & PULL3300008299
Adaptor holder33102025310
Extension power cable33170423611
Cover (Black)331020809DB12
Cover (Silver)331020809NA
Power cord33101885913
Power adaptor33170371114
Power box adaptor kit33102029315
PULL arm service kit (Black)330000830BK16
PULL arm service kit (Grey)330000830PD
PULL arm kit (Black)331020226BK17
PULL arm kit (Grey)331020226PD
PUSH arm kit (Black)331020857BK18
PUSH arm kit (Grey)331020857PD
Drive shaft kits for PUSH arm (Black)330000831BK19
Drive shaft kits for PULL arm (Black)330000832BK20
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6 Part identification

7 Arm systems
7.1 Pushing installation with PUSH arm
Reveal
0 - 2 11/16" (0 - 68mm)Art. No.: 1020224
2 1/4 - 5 1/8" (56 - 130mm)Art. No.: 1019456
7.1.1 Drive shaft extension kits for PUSH arm
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7 Arm systems

7.2 Pulling installation with PULL arm
Art. No.: 1020226
7.2.1 Drive shaft extension kits for PULL arm
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7 Arm systems

8 Options
8.1 Push plates
For ADA compliance, center of push plate(s) must be 34"-48" above finished floor or height required
by local AHJ.
8.1.1 Push plates
8.1.2 Remote transmitter push plates
8.1.3 Installation box for narrow plates
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8 Options

8.2 Labels
Label kit Art. No.: 1020887
Dual side "Operator designed for disabled people"Dual Side “AUTOMATIC DOOR / CAUTION”
Pull side “PULL TO ACTIVATE”Push side “PUSH TO ACTIVATE”
"AAADM safety"Dual Side “Activate Switch to Operate”
Product labels
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8 Options

9 Pre-installation
9.1 General tips/Safety concerns
In all instances, where work is being done, the area is to be secured from
pedestrian traffic, and the main power removed to prevent injury.
•Make sure that the power is off before installing.
•If there are sharp edges after drilling the cable outlets, chamfer the edges to avoid damage to
the cables.
•For enhanced security and vandalism protection, always mount the operator access in the inte-
rior of a building whenever possible.
•Make sure the ambient temperature is in the range specified in page Technical specifications.
•Make sure that the door leaf and the wall are properly reinforced at the installation points.
•Unpack the operator and make sure that all parts are delivered in accordance with the packing
note and that the operator is in good mechanical condition.
•Ensure proper material is being used for the door leaves and that there are no sharp edges.
Projecting parts shall not create any potential hazards. If glass is used bare glass edges shall not
come in contact with other glass. Toughened or laminated glass are suitable glasses.
•Ensure that entrapment between the driven part and the surrounding fixed parts due to the
opening movement of the driven part is avoided. The following distances are considered sufficient
to avoid entrapments for the parts of the body identified;
- for fingers, a distance greater than 15/16" (25 mm) or less than 5/16" (8 mm)
- for feet, a distance greater than 1 15/16" (50 mm)
- for heads, a distance greater than 7 7/8" (200 mm)
- and for the whole body, a distance greater than 19 11/16" (500 mm)
•Danger points shall be safe guarded up to a height of 98 7/16" (2.5 m) from the floor level.
•The operator shall not be used with a doorset incorporating a wicket door.
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9 Pre-installation

9.2 Installation examples
Non combustible material
in fire application
Non combustible material
in fire application
Steel reinforcement or rivet nutA
Wood reinforcementB
Expansion-shell bolt (for brick wall min. M6x85,
UPAT PSEA B10/25)
C
Aluminum profile system1
Plasterboard wall2
Reinforced concrete wall and brick wall3
Plasterboard wall4
9.3 Fastening requirements (but not included)
Minimum requirements of wall profile*Base material
3/16" (5mm)**Steel
1/4" (6 mm)***Aluminum
min. 2" (50 mm) from the undersideReinforced concrete
2" (50 mm)Wood
Expansion-shell bolt, min. M6x85, UPAT PSEA B10/25, min. 2" (50 mm)
from the underside
Brick wall
* ASSA ABLOY Entrance Systems minimum recommended requirements. Building Codes may give
different specifications.
** Thinner wall profiles (1/8-3/16" / 3-5 mm) must be reinforced with rivet nuts.
*** Thinner wall profiles (5/32-1/4" / 4-6 mm) must be reinforced with rivet nuts.
1020004-en-US-2.0Issue 2020-10-2720
9 Pre-installation