Assa Abloy Sargent 8200 User manual

Installation Instructions
A8131E 11/17
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
QR Codes
To view the QR Code video clips within this document, download a free mobile app and scan the QR Code with your mobile device.
The complete video for Changing Lock Handing can be viewed on YouTube: https://youtu.be/3alaDlEST1k
The complete video for Changing Lock Functions can be viewed on YouTube: https://youtu.be/M_B9fDqIvQY
BHL Trim for 8200 Mortise Locks
1Mortise Lock Handing Instructions.............................................2
Mortise Lock Function Changing Instructions .....................................3
Mortise Lock Door Preparation & Installation .....................................4
BHL Trim Installation ......................................................6
Turn-Piece Installation.....................................................8
Coin-Turn Installation .....................................................8
3
2
TOC Table of Contents
5
6
4
Set Screw
Spindle
Rose
Outside Lever
& Rose Assembly
Inside
Lever
Security
Set Screw
Adapter Plate
Assembly
#8-32
FHUMS
Spindle
Adapter

2
A8131E 11/17
BHL Trim
Installation Instructions
8200 Mortise Lock
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
1Mortise Lock Handing Instructions
To rotate locking piece:
1. Position lockbody with red surface of locking piece
visible.
2. Insert blade type screwdriver into locking piece slot
to rotate locking piece.
3. Push locking piece toward back of lockbody and
rotate 180° until RED surface shows on opposite
side.
For 04, 06, 13 and 31 Functions:
(a) Remove green catch screw.
(b) Rotate hub to 45° position.
(c) Rotate locking piece for required hand.
(d) Face red surface to locked side of door.
(e) Rotate hub to original 45° position (as
shown on lockcase).
(f) Reinstall green catch screw.
NOTE:
RED SURFACE OF LOCKING PIECE MUST FACE
SECURE SIDE OF DOOR.
Red color indicates locked
side of door or hold back
side (91 and 92 Functions)
Locking
piece
slot
To change hand of latch:
1. Insert screwdriver blade into the spade shaped slot.
2. Rotate screwdriver 90° to push latch out until back
of latch clears lock front. Rotate latch 180°. Latch
will re-enter lockbody.
NOTE:
BEVELED SURFACE OF LATCH MUST FACE
STRIKE. DEADLATCH IS SELF ADJUSTING.
NOTE:
LATCH CANNOT BE UNSCREWED.
Spade Shaped Slot
Loc
k Front
Latch

3
A8131E 11/17
BHL Trim
8200 Mortise Lock
Installation Instructions
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
How to change function of lock:
Green catch screw must be located in following
three (3) locations as designated on lock case to
create desired function:
1. 05, 37 & 38 functions
2. 04, 06, 13 & 31 functions
3. 36 function
2 Mortise Lock Function Changing Instructions
Figure 1
NOTE:
WHEN MOVING GREEN CATCH SCREW TO 04, 06,
13 & 31 FUNCTIONS, HUB POSITION MUST BE AT
45° AS SHOWN ON LOCKCASE (FIGURE 1).
Green Catch Scre
w
Items needed to create each of the following functions:
Function Outside
Lever
Inside
Lever
Tr im One
Side Kit
Outside
Cylinder
Inside
Cylinder
Thumb
Tu rn
#41 Cylinder is standard for both single & double cylinder functions for 1-3/4" thick door
NOTE:Tr im-one-side functions always require an inside trim assembly which can be used on the
inside or outside of the door (to order Tr im one-side kit (for all trim except PT or FE) order part#82-4611.
04 (F07) XX X
05 (F04) XX XX***
06 XXX
13 (F31) XX
31
XXX
36 XXX
37 (F05) XX X
38 (F32)
XX XX
*** 130 KB thumb turn is used with rose trim only. Escutcheon trims requiring thumb turns
must be preassembled at factory.

4
A8131E 11/17
BHL Trim
Installation Instructions
8200 Mortise Lock
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
Turn-Piece Door
Marker Template
Outside
of Door
Turn-Piece Door
Marker Template
Inside
of Door
3 Mortise Lock Door Preparation & Installation
Figure 2
Figure 3
Blade
Side
Figure 4
Figure 5
Important: Be sure to hand the lockbody
before installing. See Section 1.
1. Insert mortise lock into door and fully
tighten 1" lock mounting combination
screws. (Figure 2)
2. TURN-PIECE FUNCTIONS ONLY:
Insert turn-piece door marker spindle into
lockbody on inside of door.
3. TURN-PIECE FUNCTIONS ONLY:
Slide turn-piece door marker over spindle.
4. TURN-PIECE FUNCTIONS ONLY:
Mark three holes for turn-piece. (Figure 4)
5. COIN-TURN FUNCTIONS ONLY:
Insert turn-piece marker spindle into
lockbody on outside of door.
6. COIN-TURN FUNCTIONS ONLY:
Slide turn-piece door marker template over
spindle.
7. COIN-TURN FUNCTIONS ONLY:
Mark two holes for coin-turn. (Figure 5)
NOTE:
USE BLADE SIDE OF DOOR MARKER SPINDLE.
(FIGURE 3)
NOTE:
USE BLADE SIDE OF DOOR MARKER SPINDLE.
(FIGURE 3)

5
A8131E 11/17
BHL Trim
8200 Mortise Lock
Installation Instructions
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
3 Mortise Lock Door Preparation & Installation
Ø1/8"
Ø.290" Ø3/8"
Ø3/8"
Figure 6
8. Remove lockbody from door.
9. TURN-PIECE FUNCTIONS ONLY:
Drill one middle hole (.290") and two outer holes
(3/8") halfway through door. (Figure 6)
10. COIN-TURN FUNCTIONS ONLY:
Drill two holes (1/8") halfway through door.
(Figure 7)
11. TURN-PIECE FUNCTIONS ONLY:
Install turn-piece thru-bolt plate using truss
head screw. (Leave screw slightly loose.)
(Figure 8)
12. Insert mortise lockbody into door and loosely
tighten 1" lock mounting combination screws.
NOTE:
MAKE SURE LOCK IS UNLOCKED. (FIGURE 9)
Figure 7
Figure 8
Figure 9
NOTE:
THE THRU-BOLT PLATE IS INSTALLED INSIDE
THE DOOR POCKET.
Unlocked
Locked
Thru-bolt
Plate

6
A8131E 11/17
BHL Trim
Installation Instructions
8200 Mortise Lock
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
4 BHL Trim Installation
NOTE:
SPINDLE ADAPTER ONLY GOES ON OUTSIDE
TRIM.
1. Install strike using 3/4" strike mounting screws.
2. CYLINDER FUNCTIONS ONLY:
Slide cylinder(s) through spring, spacer and
collar, threading into lockbody until cylinder
face is flush with collar. (Figure 11)
3. CYLINDER FUNCTIONS ONLY:
Tighten cylinder set screw. (Figure 13)
4. Fully tighten lock mounting screws.
5. Insert spindle adapter into lockbody on outside
trim. (Figure 14)
Figure 10
Figure 11
NOTE:
STRIKE MUST BE ORIENTED WITH STRIKE LIP
TOWARDS PULL SIDE OF DOOR. (FIGURE 10)
NOTE:
PULL KEY SLIGHTLY OUT OF CYLINDER TO HELP
THREAD INTO LOCKBODY.
NOTE:
CYLINDER MUST BE ORIENTED CORRECTLY.
(FIGURE 12)
NOTE: Key and
cylinder must be
rotated as shown
Correct Incorrect
Figure 12
Figure 13
Figure 14

7
A8131E 11/17
BHL Trim
8200 Mortise Lock
Installation Instructions
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
4 BHL Trim Installation
6. Slide outside lever & rose assembly (or lever
& escutcheon assembly) onto door and
lockbody. (Figure 15)
7. Insert spindle into inside trim of lockbody
hub. (Figure 16)
8. Slide adapter plate assembly over spindle
and secure with two (2) #8-32 screws.
9. Tighten rose firmly onto adapter plate
assembly. Align holes and install security set
screw to plate assembly with security torx
screwdriver.
10. Attach inside lever and secure with security
torx screwdriver. Verify lock is operating
correctly prior to closing door.
11. Install lock front using two (2) front screws.
(Figure 17)
NOTE:
KEEP DOOR OPEN WHILE INSTALLING
LOCK.
NOTE:
IF INSTALLING TRIM ON ONE SIDE,
SEE SEPARATE INSTRUCTION SHEET.
WHEN SPINDLE ADAPTOR IS INSTALLED
CORRECTLY, LEVER WILL FREE WHEEL UP.
Inside of
door
RH Door Shown
Outside of
door
Figure 15
Figure 16
Figure 17

A8131E 11/17
Founded in the early 1800s, SARGENT® is a market leader in locksets, cylinders,
door closers, exit devices, electro-mechanical products and access control
systems for new construction, renovation, and replacement applications. The
company’s customer base includes commercial construction, institutional, and
industrial markets.
Copyright © 2017, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.
Patent pending and/or patent: www.assaabloydss.com/patents
SARGENT Manufacturing Company
100 Sargent Drive
New Haven, CT 06511 USA
800-727-5477
www.sargentlock.com
6 Coin-Turn Installation
1. Install coin-turn using two (2) surface mount
screws. (Figure 20)
5 Turn-Piece Installation
1. Install turn-piece loosely using two (2) turn-
piece mounting screws. (Figure 18)
2. Adjust location of turn-piece on door until
turn-piece rotates easily, then fully tighten
mounting screws.
NOTE:
MAKE SURE LOCK IS UNLOCKED AND
TURN-PIECE IS ROTATED AWAY FROM
LATCH. (FIGURE 19)
Figure 19
Unlocked
Locked
Figure 18
Figure 20