Assa Abloy Sargent FM6100 Series User manual

A8058:A
4/16/10
FOR ASSISTANCE, CONTACT SARGENT AT 800-727-5477 or www.sargentlock.com
FM6100 Series Multi-Point Lock
Installation Instructions for
Window Shutter Applications
Copyright © 2010, Sargent Manufacturing Company, an ASSA ABLOY Group company. A rights reserved.
Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
Recommended Installation:
Install FM6100 so that the
deadbolt is equidistant
from the top and bottom
of the shutter.
FOR TRAINING PURPOSES ONLY

able of Contents
InstallationofDea boltAssembly .......................................................3
Installation of Bottom Bolt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 & 4
InstallationofTopPusherAssembly .....................................................4
Aligning assemblies in preparation for rilling an pinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 & 6
Applying the Drill Jig for proper rilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Pinning the Ro s to engage the Dea bolt Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installation of Insi e an Outsi e Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installation of Cylin er in Outsi e Trim (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
AssembletheTopLatchtotheFrame ....................................................9
InstallationofDea boltStrike .........................................................10
InstalltheBottomStrike..............................................................10
1
2
3
4
5
6
7
8
9
10
11
I portant
This device is intended to be part of an integrated window shutter, frame and hardware assembly UL-approved
for both FEMA 361 and ICC 500 guidelines for inswing window shutters. This instruction sheet will take you
through the following steps for full installation.
FM6100 Series Multi-Point Lock
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Installation Jig Components Drill Guide for Deadbolt Case
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
• Place the window shutter on a horizontal surface with the
pin lever notch located at the top of the shutter facing up.
• The recommended deadbolt assembly location should be
equidistant from the top and bottom of the shutter.
• Assemble the deadbolt case into the lock pocket
provided in the door. Note the orientation of the lock, the
top of the deadbolt case indicates that this should be
toward the top of the shutter.
• Assemble the lock to the edge of the shutter using
(2) 1/4 – 20 by 1 " Flat Head Cap Screws.
Installation of the Deadbolt Asse bly
1
• Loosen the set screw so that the lifting platform will slide
along the lower rod tubing but not slide on its own when
the rod is held vertically. Be sure that the set screw is
oriented so that it will be accessible through the Lower
Through Bolt Cutout on the top side of the shutter.
• When you insert the assembly into the shutter and
through the nylon guides of the deadbolt case this lifting
pad will be in a position to allow you to make the final
necessary adjustment.
Note the orientation of the bottom bolt assembly the
double screw head side (not shown in this image) should
be facing the hinge side of the shutter.
Continue on next page………….
Installation of the Botto Bolt Asse bly
2
Lower
Through
Bolt Cutout
Set Screw
3
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
• Slide this assembly into the prep. at the top of the shutter,
making sure the plunger pin is oriented with the clearance
slot on the stop side of the shutter.
• Visually align the rod of the Top Pusher Assembly so that it
enters the tube of the Bottom Bolt Assembly that extends
out of the Deadbolt Assembly.
• Align the Top Strike plate to shutter prep. Noting the position
of the beveled edge. It should be on the same side as the
plunger pin.
• Fasten the Top Strike plate and Top Pusher Assembly to the
top of the shutter using (2) #12-24 by 1" Flat Head Cap
Screws.
Installation of the Top Pusher Asse bly
3
•With the Deadbolt Retracted, slide the Bottom Bolt Sub
Assembly into the prep. hole in the bottom of the shutter. As
you guide the assembly up into the shutter you will need to
guide it into the bottom nylon guide of the Deadbolt Assembly
and then up through the top nylon guide.
• Seat the bottom bolt bracket against the shutters lower
reinforcement plate.
• Align Bottom Bolt Plate to shutter prep.
• Fasten the Bottom Bolt Assembly and Bottom Bolt Plate to
the bottom of the shutter using (2) #12-24 by 1" Flat Head
Cap Screws.
Installation of the Botto Bolt Asse bly continued
2
Strike Plate note
bevele e ge position
Plunger Pin
Top Pusher Assembly
Nylon Guides
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
5
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3
• Thread the Top Bolt Clamp into the threaded hole so that
it extends the top latch to the proper position for pinning.
The Top Bolt Clamp will assure that the top latch is in the
correct position for final installation.
• Prepare the lifting platform installation jig by removing the two
wing fasteners and their washers
• Introduce the lifting platform jig up through the under side of
the shutter as shown.
• Using the two wing fasteners and their washers, secure the
lifting platform jig to the shutter.
The lifting platform jig will now be in position to allow sliding the
lifting platform (shown in step 2) so that it rests against the shelf
of the jig.
Continued on next page………….
Align ent of co ponents in preparation for drilling and pinning
4
Top Bolt Clamp
Lifting platform jig
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
Before continuing to the next step be certain the top pusher
and bottom bolt are in the correct position.
• Bottom Bolt should be flush to the bottom of
the shutter.
• The lifting platform (item 1) should be moved down the bottom
rod and placed against the shelf of the lifting platform jig.
• Next secure the platforms position by tightening the cone
point set screw (item 2). This will assure the point on the set
screw embeds itself firmly into the bottom rod.
Align ent of co ponents in preparation for drilling and pinning continued
4
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
7
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• Manually project the deadbolt by applying force to the
deadbolt lever toward the bottom of the shutter.
• The deadbolt lever is now in a position to allow the Drill Guide
to be positioned above the deadbolt and fixed into position
using the two drill guide positioning holes provided in both
sides of the deadbolt case.
• The Drill Guide is an alligator type jig. Loosen the Drill Guides
clamping screw, allowing the jaws to rotate 90 degrees to
allow the guide to be positioned above the deadbolt and
closed around the shutter so that the pins on both sides of
the Drill Guide engage the two Drill Guide Positioning Holes.
• nce the Drill Guide is engaged in the positioning holes,
tighten the Drill Guides clamping screw so that it will firmly
secure the jig around the shutter.
• Using the Drill Guide Hole, drill a 1/8" hole (drill provided
with Jig Components) through both sets of rods.
Applying the drill jig for proper drilling
5
Dea bolt
Lever
Drill Gui e
Positioning
Holes
Drill Gui e
clamping screw Drill Gui e
Positioning
Pins
Drill Gui e
Hole
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
• Loosen the Drill Guides clamping screw allowing the Drill
Guide to be removed from the shutter.
•Manually retract the Deadbolt by applying force to the
deadbolt lever toward the top of the shutter.
• This will put the pinning hole in the proper position for
fastening the Drive Pin.
• Insert the Drive Pin from the underside of the shutter and
through the holes in the rods and fasten the Drive Pin in
place with the spring washer.
he Lifting Platform Jig and the op Clamp can now be
removed from the shutter.
Pinning the Rods to engage the Deadbolt Lever
6
• Install the outside trim by inserting it from underneath
the shutter (outside face).
• As it enters the shutter cavity the lifting pad in the
escutcheon will rest on the underside of the lifting pad
secured to the rods in step 4.
• Press the outside escutcheon against the shutter
surface.
• Install the inside trim by placing it over the shutter
prep. and positioning the lifting pad of the inside trim
on the underside of the lifting pad.
• Visually align the mounting holes of the inside
escutcheon to the mounting posts from the outside
escutcheon.
• Insert 4 mounting screws #12 – 24 by 1 ½" and
tighten screws.
Installation of Inside and Outside Tri
7
Hole shown in proper
pinning position.
Inside Surface
of Door
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
9
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
• Insert the Cylinder into the Cylinder Collar
• Place the Cylinder Retaining Nut against the backplate of the outside trim assembly.
• Feed the cylinder and cylinder collar into the cylinder hole of the escutcheon and screw the
cylinder retaining nut to the cylinder until it is fully seated with the cam straight up as shown.
• Secure the cylinder to the escutcheon by tightening the cylinder retaining nut.
Installation of Cylinder in Outside Tri (Optional)
8
• Insert the top latch into the top of the frame using
(4) ¼" – 20 by 1" Flat Head Screws. The angled
surface should face the shutter.
Asse ble the Top Latch to the Fra e
9
Cylin er
Cylin er
Collar
Cylin er Retaining Nut
Backplate
Outsi e Trim
Assembly
(4) Flat Hea Screws
FOR TRAINING PURPOSES ONLY

FM6100 Series Multi-Point Lock
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Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
• Assemble the Deadbolt Strike to the frame using
(2) ¼" – 20 by 1" Flat Head Cap Screws.
Installation of Deadbolt Strike
10
• Place the Bottom Strike into the Strike Shim and
fasten to the frame using (2) ¼" – 20 Screws.
Install the Botto Strike
11
Deadbolt Strike
Bottom Strike
Strike Shim
Install the Shutter into the frame assembly and shim for proper shutter
gap and for the shutter being square and plumb
END OF INS ALLA ION INS RUC IONS
FOR TRAINING PURPOSES ONLY

FOR TRAINING PURPOSES ONLY

A8058:A-4/16/10
Founded in the ear y 1800s, SARGENT®is a market eader in ocksets, cy inders, door c osers, exit devices,
e ectro-mechanica products and access contro systems for new construction, renovation, and rep acement app ications.
The company’s customer base inc udes commercia construction, institutiona , and industria markets.
Copyright © 2010, Sargent Manufacturing Company, an ASSA ABLOY Group company. A rights reserved.
Reproduction in who e or in part without the express written permission of Sargent Manufacturing Company is prohibited.
ASSA ABLOY is the g oba eader in door opening so utions, dedicated to
satisfying end-user needs for security, safety and convenience.
FOR TRAINING PURPOSES ONLY