Assa Abloy PDU8000 Series User manual

IMPORTANT: PLEASE READ BEFORE INSTALLING THE PANIC DEVICE
The following instructions will decrease your chances of experiencing problems during
the installation and ensure a smooth, trouble-free operation of the Panic Device.
PDU8000 Series Panic Device
Copyright © 2017-2022, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Inc. is prohibited.

Copyright © 2017-2022, ASSA ABLOY Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
1
Table of Contents
1. Introduction ...................................................................................................................................................................................
1.1 Description ...........................................................................................................................................................................
1.2 Parts List ................................................................................................................................................................................
1.3 Tools and Supplies ...............................................................................................................................................................
1.4 Dogging Feature ...................................................................................................................................................................
2. Instructions for Rail Mount Doors ............................................................................................................................................
2.1 Detailed Parts List ...............................................................................................................................................................
2.2 Removal from Packaging ....................................................................................................................................................
2.2.1 Introduction ............................................................................................................................................................
2.2.2 Remove Panic Device from Shipping Board .......................................................................................................
2.2.3 Remove Horizontal Door Mount ........................................................................................................................
2.2.4 Remove Horizontal Door Mount (Deco End Cap Option) ...............................................................................
2.2.5 Remove Vertical Door Mount ...............................................................................................................................
2.2.6 Remove Actuator Post Assembly ...........................................................................................................................
2.3 Panic Device Installation .....................................................................................................................................................
2.3.1 Install Panic Device on Rail Mount Door ............................................................................................................
2.3.2 Install Door Bushings .............................................................................................................................................
2.3.3 Install Alignment Bushing .....................................................................................................................................
2.3.4 Install Mating Pull .....................................................................................................................................................
2.3.5 Install Actuator Post Assembly .............................................................................................................................
2.3.6 Install Vertical Door Mount ...................................................................................................................................
2.3.7 Install Horizontal Door Mount .............................................................................................................................
2.3.8 Install Horizontal Door Mount (Deco End Cap Option) .....................................................................................
2.3.9 Install Panic Device on Rail Mount Door .............................................................................................................
2.3.10 Horizontal End Threadlocker and Lube Application ......................................................................................
2.3.11 Align Actuator Gauge ...........................................................................................................................................
3. Instructions for All Glass Doors ....................................................................................................................................................
3.1 Detailed Parts List .................................................................................................................................................................
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3
3
3
4
5
5
7
7
7
8
8
9
9
10
10
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10
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11
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13
13
14
15
15
17
17

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Table of Contents (Continued)
3.2 Removal from Packaging .....................................................................................................................................................
3.2.1 Introduction ............................................................................................................................................................
3.2.2 Remove Panic Device from Shipping Board ......................................................................................................
3.2.3 Remove Horizontal Door Mount ..........................................................................................................................
3.2.4 Remove Horizontal Door Mount (Deco End Cap Option) ..............................................................................
3.2.5 Remove Vertical Door Mount ...........................................................................................................................
3.2.6 Remove Actuator Post Assembly .........................................................................................................................
3.3 Panic Device Installation ..........................................................................................................................................................
3.3.1 Install Panic Device on All Glass Door .................................................................................................................
3.3.2 Install Door Bushings ..............................................................................................................................................
3.3.3 Install Alignment Bushing ........................................................................................................................................
3.3.4 Install Mating Pull ...................................................................................................................................................
3.3.5 Install Actuator Post Assembly ...........................................................................................................................
3.3.6 Install Vertical Door Mount ..................................................................................................................................
3.3.7 Install Horizontal Door Mount ..............................................................................................................................
3.3.8 Install Horizontal Door Mount (Deco End Cap Option) ...................................................................................
3.3.9 Install Panic Device on All Glass Door .................................................................................................................
3.3.10 Horizontal End Threadlocker and Lube Application .......................................................................................
3.3.11 Align Actuator Gauge .........................................................................................................................................
4. Strike Installation ..........................................................................................................................................................................
4.1 Header Preparation for Single and Double Manual Strikes with Adjustable Door Stops .......................................
4.2 Header Preparation for Folger Adams 310-1 Single and Double Electrical Strikes with Adjustable Door Stops .......
4.3 Header Preparation for HES 1600 Single and Double Electric Strikes with Adjustable Door Stops ...........................
5. Latch / Adjustable Door Stops Adjustment ................................................................................................................................
5.1 Installation and Adjustment of Door Stop-Strike ..........................................................................................................
5.2 Latch Adjustment for Proper Engaging with the Strike .................................................................................................
5.3 Cylinder Recommendations ....................................................................................................................................................
6. Cleaning and Maintenance ................................................................................................................................................................
6.1 General Maintenance Instructions .....................................................................................................................................
6.2 Finish Cleaning Instructions ................................................................................................................................................
6.3 Mechanical Maintenance .....................................................................................................................................................
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37
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39

Copyright © 2017-2022, ASSA ABLOY Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
1. Introduction
3
• The PDU8000 Series Panic Device offers superior functionality for egress and security needs.
• The Panic Device has an aesthetically pleasing design that is available in two configurations: one for Rail Mount Doors
and one for All Glass Doors.
• Depending on configuration, the system could include a Dogging Feature. Refer to Dogging Feature (Introduction, page 4).
• Please read the Installation Instructions in this manual carefully before installing the Panic Device.
• If you have questions, please contact us at [phone].
Description1.1
• The tools and supplies listed below are necessary to complete the installation of the Panic Device.
• Each configuration of the Panic Device has its own unique parts list . Please refer to the Detailed Parts List section for
the applicable parts lists shown below.
Parts List1.2
Tools and Supplies
1.3
• Detailed Parts List - Rail Mount Doors: Refer to Section 2.1.
• Detailed Parts List - All Glass Doors: Refer to Section 3.1.
Tools
• Allen wrenches: 5/64", 5/32", 1/8", 3/16", 1/4"
• Latch and Actuator Gauge
• Spanner Wrench
• Wrench: 7/16"
• #2 Philips Head Screwdriver
Supplies included in kit
• Threadlocker
• Synthetic Multi-Purpose Grease
• Latch and Actuator Gauge
• Extra Door Bushings
Supplies Needed (not included in kit)
• Soft Cloth

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Figure 1-1
Dogged Position
Figure 1-2
Un-dogged Position
Dog Button
Dog Button
• The Dogging Feature is located on the bottom of the Panic Device Assembly vertical tube, directly under
the Actuator Post Assembly.
• Engage the Horizontal Crash Bar and slide the Dog Button to the up position.
• The Panic Device Assembly is dogged when the Dog Button is in the up position. Refer to Figure 1-1.
• The Panic Device Assembly is un-dogged when the Dog Button is in the down position. Refer to Figure 1-2.
1.4 Dogging Feature

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2.1 Detailed Parts List
5
10
11
13
14
2
7
7
5
3
6
8
15
16
17
18
19
20
22
25
9
1
10
7
11
12
21
24
26
27
29
4
23
27
28
12
15
A
A
Panic Device Deco End
2. Instructions for Rail Mount Doors

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited. 6
1Panic Device Assembly .................................................
2Vertical Door Mount Assembly .................................
3Actuator Post-Cylinder Housing Assembly ............
4Horizontal Door Mount Assembly ..........................
5Mating Pull Assembly ....................................................
6Adapter Block .................................................................
7Socket Cap Screw (5/16"-18) ....................................
8Interior Pivot Bracket Post .......................................
9Set Screw (8-32) ..............................................................
qAdapter Block Post .......................................................
wNylon Lock Nut (Not Reused) ...................................
eSet Screw Pin (1/4"-20) .................................................
rMating Pull-Cylinder Housing Assembly ...............
tCylinder Housing ...........................................................
yDoor Gasket .....................................................................
Description Quantity
uDoor Bushing ....................................................................
iActuator Post Assembly .................................................
oPush Rod ............................................................................
pSpring Tube-Spring ..........................................................
aFlat Head Socket Cap Screw (1/4"-20) .....................
sLatch and Actuator Gauge ...........................................
dPlastic Washer ..................................................................
fAlignment Bushing .............................................................
gMetal Washer ...................................................................
hConehead Union (5/16"-18) ........................................
jInterior Horizontal Post .................................................
kSet Screw (1/4"-20) ........................................................
lDeco End Cap ...................................................................
;Stud (5/16"-18) ................................................................
Description Quantity
4
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
3
1
1
2
2
2
1
1
2

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
2.2 Removal from Packaging - Rail Mount Doors
7
Introduction2.2.1
2
Vertical Door Mount Assembly
3
Actuator Post-Cylinder Housing Assembly
4
Horizontal Door Mount Assembly
Shipping Board
2
3
4
• The Panic Device Assembly comes mounted on a Shipping Board inside
a shipping crate.
• Before removing from the Shipping Board, make sure that the device is
in the un-dogged position. Refer to Introduction, page 4.
• Most of the hardware will be reused. Do not discard any parts at this time.
• Remove the Shipping Board from the shipping crate.
• Make sure that the Vertical Door Mount Assembly 2, Actuator Post-
Cylinder Housing Assembly 3, and Horizontal Door Mount Assembly 4
are still attached to the Shipping Board when removing from the crate.
Remove Panic Device from Shipping Board
eSet Screw Pin
1Panic Device Assembly
kSet Screws (1/4"-20)
2.2.2
• Remove the Set Screw Pin efrom the Panic Device Assembly 1.
• Loosen the two Set Screws (1/4"-20) kon the free end. The Set Screws
(1/4"-20) kare not removed in this step.
• Pull the Panic Device 1away from the Shipping Board by tilting the device.
Shipping Board
12
1
A
B
C
AC
27
B
12

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Remove Horizontal Door Mount (Deco End Cap Option)
2.2.4
lDeco End Cap
hConehead Union (5/16"-18)
dPlastic Washer (x2)
gMetal Washer
fAlignment Bushing
• Unscrew and remove the Conehead Union (5/16"-18) h.
• Remove the Deco End Cap l.
• Remove the two Plastic Washers d, Metal Washer g,
and Alignment Bushing f.
22
23
Shipping Board
28
22
25
24
5
25
Shipping Board
24
22
23
22
5Mating Pull Assembly
hConehead Union (5/16"-18)
dPlastic Washer (x2)
gMetal Washer
fAlignment Bushing
Remove Horizontal Door Mount2.2.3
• Unscrew and remove the Conehead Union (5/16"-18) h.
• Remove the two Plastic Washers d, Metal Washer g, and Alignment Bushing f.

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
9
Remove Vertical Door Mount2.2.5
9Set Screw (8-32)
8Interior Pivot Bracket Post
7Socket Cap Screw (5/16"-18) (x3)
5Mating Pull Assembly
wNylon Lock Nuts (Not Reused)
6Adapter Block
• Unscrew the Set Screw (8-32) 9enough to remove the Interior
Pivot Bracket Post 8.
• Remove the Interior Pivot Bracket Post 8.
• Remove the Socket Cap Screw (5/16"-18) 7from the Mating Pull
Assembly 5.
• Remove the two Socket Cap Screws (5/16"-18) 7and the Nylon Lock
Nuts wfrom the Adapter Block 6.
7
10
11
7
9
5
6
Shipping Board
7
10
11
8
Remove Actuator Post Assembly
2.2.6
aFlat Head Socket Cap Screw (1/4"-20)
iActuator Post Assembly
oPush Rod
pSpring Tube-Spring
5Mating Pull Assembly
uDoor Bushing
• Remove the Flat Head Socket Cap Screw (1/4"-20) a.
• Remove the Actuator Post Assembly i, Push Rod o, and
Spring Tube-Spring pfrom the Shipping Board.
• Hold the Mating Pull 5in place while removing the Actuator
Post Assembly i.
• Remove the Mating Pull 5from the Shipping Board.
• Remove the Door Bushing u.
CAUTION: Make sure to contain the Spring inside the Spring Tube-Spring p.
20
1718
19
5
16

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2.3 Panic Device Installation - Rail Mount Doors
10
• Lay the glass flat with the exterior side facing down on a pair of saw horses.
• Make sure that the Door Rails are installed per manufacturer’s specifications.
Door Rail
2
3
4
2.3.1
2
Vertical Door Mount Assembly
3
Actuator Post-Cylinder Housing Assembly
4
Horizontal Door Mount Assembly
Install Panic Device on Rail Mount Door
• You can adjust the Alignment Bushing fby rotating it 360 degrees.
• Make the necessary adjustment to get equal spacing between
the sides of the Actuator Post Assembly iand the tube opening.
• If there is friction against the right side, adjust the opening of
the Alignment Bushing fto the right. Refer to Figure B1.
• If there is friction against the left side, adjust the opening of the
Alignment Bushing fto the left. Refer to Figure B2.
• There are four Door Bushings uin each package.
• Below are the different configurations of the Door Bushings u.
• Choose the Door Bushings uconfiguration that best fits your
Panic Device Assembly Installation and centers the actuator post in
the tube opening.
• Each Door Bushing ucontains 6 ribs.
• Removal of the rib material may be necessary to ensure a proper fit.
AB
C D
OR OR OR
OROR
Ribs
Ribs
Install Door Bushings
2.3.2 Install Alignment Bushing
2.3.3
Figure B1
Figure B2

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11
Install Mating Pull2.3.4
5Mating Pull Assembly
rMating Pull-Cylinder Housing Assembly
yDoor Gasket
uDoor Bushing
13
15
16
Cylinder Housing
Assembly Post
Glass Door
5
• Place the Mating Pull Assembly 5on the Door.
• Install the Mating Pull-Cylinder Housing Assembly rwith the Door Gasket y
through the holes in the Glass Door.
• Make sure that the posts that are sticking out from the Cylinder Housing
Assembly rgo through the Door Bushing u.
i Actuator Post Assembly
t Cylinder Housing
o Push Rod
a Flat Head Socket Cap Screw (1/4"-20)
p Spring Tube-Spring
Install Actuator Post Assembly
2.3.5
18
20
19
5
14
Glass Door
17
• Install the Actuator Post Assembly ion top of the opening in the Glass
Door to attach to the Cylinder Housing t.
• Make sure that the Push Rod ogoes through the bottom hole.
• Apply a small drop of Threadlocker to the threads of the Flat Head Socket
Cap Screw (1/4"-20) a.
• Install the Flat Head Socket Cap Screw (1/4"-20) aand secure until tight.
CAUTION: Make sure that the Spring Tube-Spring pand the Push Rod o
are inserted into the Actuator Post Assembly i.

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Install Vertical Door Mount2.3.6
6 Adapter Block
5 Mating Pull Assembly
7 Socket Cap Screw (5/16"-18)
q Adapter Block Posts
8 Interior Pivot Bracket Post
9 Set Screw (8-32)
• Position the Adapter Block 6on the inside of the Door Rail.
• Install the Mating Pull Assembly 5through the Door Rail and up against
the Adaptor Block 6.
• Apply a small drop of Threadlocker to the threads of the Socket Cap Screw
(5/16"-18) 7.
• Attach the Adaptor Block 6to the Mating Pull Assembly 5with the
Socket Cap Screw (5/16"-18) 7.
• Install the Interior Pivot Bracket Post 8on the Adaptor Block 6. Make
sure that the Interior Pivot Bracket Post 8is vertical after it is installed.
• Adjust the Adapter Block Posts quntil the Interior Pivot Bracket Post 8
is centered vertically.
• Align the Interior Pivot Bracket Post 8until the slot can be seen on the
threads of the post. This is where the Set Screw (8-32) 9will install.
• Make sure to align the hole on the Door Rail with the hole on the
Adapter Block 6.
• Apply a small drop of Threadlocker to the threads of the Set Screw (8-32) 9.
• Install the Set Screw (8-32) 9.
• Apply Synthetic Grease to the inside of the hole of the Interior Pivot Bracket
Post 8.
Door Rail
56
8
7
9
Door Rail
10
Pivot Bracket Post hole
(synthetic grease)
10

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13
f Alignment Bushing
5 Mating Pull Assembly
; Stud (5/16"-18)
g Metal Washer
h Conehead Union (5/16"-18)
d Plastic Washer (x2)
Install Horizontal Door Mount
2.3.7
5
22
24
23
25
22
Glass Door
29
• Install the Alignment Bushing fin the hole of the Glass Door.
• Position the Mating Pull Assembly 5against the exterior side of the Glass Door.
• Apply a small drop of Threadlocker to the threads of the Stud (5/16"-18) ;.
• Slide the Metal Washer gonto the Stud (5/16"-18) ;until it sits against
the Conehead Union (5/16"-18) hon the interior side of the door.
• Slide one Plastic Washer donto the Stud (5/16"-18) ;so it sits against the
Metal Washer gon the interior side of the door.
• Slide the Conehead Union (5/16"-18) hwith the Plastic Washer dand
the Metal Washer gthrough the Alignment Bushing fin the hole in the Door.
• Slide the other Plastic Washer donto the Stud (5/16"-18) ;on the
outside of the Door.
• Screw the Conehead Union (5/16"-18) hand the Stud (5/16"-18) ;into
the Mating Pull Assembly 5Post until tight. Make sure that the Metal
Washer gdoes not touch the Glass Door.
f Alignment Bushing
5 Mating Pull Assembly
d Plastic Washer (x2)
h Conehead Union (5/16"-18)
; Stud (5/16"-18)
l Deco End Cap
Install Horizontal Door Mount (Deco End Cap Option)2.3.8
• Install the Alignment Bushing fin the hole of the Glass Door.
• Apply a small drop of Threadlocker to the threads of the Stud (5/16"-18) ;.
• Insert the Stud (5/16"-18) ;into the Deco End Cap l.
• Place one Plastic Washer donto the Stud (5/16"-18) ;until it's up against
the Deco End Cap l.
• Slide the Stud (5/16"-18) ;with the Deco End Cap lthrough the Alignment
Bushing fin the hole in the Door on the exterior side of the door.
• Place one Plastic Washer dand the Metal Washer gonto the Stud (5/16"-18) ;
on the interior side of the Door.
• Apply a small drop of Threadlocker to the threads of the Stud (5/16"-18) ;.
• Screw the Conehead Union (5/16"-18) honto the Stud (5/16"-18) ;on the
interior side of the Door.
22
23
Glass Door
28
22
25
29

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited. 14
6 Adapter Block
8 Interior Pivot Bracket Post
1 Panic Device Assembly
e Set Screw Pin (1/4"-20)
7 Socket Cap Screw (5/16"-18) (x2)
5 Mating Pull Assembly
h Conehead Union (5/16"-18)
k Set Screws (1/4"-20)
Install Panic Device on Rail Mount Door
2.3.9
Door Rail
7
6
8
1
7
• Push the Adaptor Block 6forward to expose the Interior Pivot Bracket
Post 8.
• Use the tilt method to install the Panic Device Assembly 1. Refer to
Section 2.2.2 on page 9.
• Install the Panic Device Assembly 1on the Interior Pivot Bracket Post 8
that is attached to the Adaptor Block 6.
• Apply a small drop of Threadlocker to the threads of the Set Screw Pin
(1/4"-20 e.
• Install the Set Screw Pin (1/4"-20) e.
• Align the Adaptor Block 6with threaded holes (5/16"-18) inside of the
Door Rail.
• Apply a small drop of Threadlocker to the threads of the Socket Cap
Screws (5/16"-18) 7.
• Install the Socket Cap Screws (5/16"-18) 7and secure until tight.
• Apply a small drop of Threadlocker to the threads of the Set Screws
(1/4"-20) k.
• Tighten down both Set Screws (1/4"-20) k.
A
A
B
27
25
27
Glass Door
5
B
12
C
C

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
15
12
1
12
Glass Door
26 26
1
Synthetic
Multi-Purpose
Grease
Glass Door
e Set Screw Pin
1 Panic Device Assembly
j Interior Horizontal Post
Horizontal End Threadlocker and Lube Application2.3.10
• Remove the Set Screw Pin eand move the Panic Device Assembly 1
to the side to allow access to the Interior Horizontal Post jhole.
• Apply Synthetic Multi-Purpose Grease (pea size) to the inside of the hole
of the Interior Horizontal Post j.
• Install the Panic Device Assembly 1Handle back on the Panic Device
Assembly 1.
• Apply a small drop of Threadlocker to the threads of the
Set Screw Pin e.
• Install the Set Screw Pin e.
s Latch and Actuator Gauge
i Actuator Post Assembly
21
17 17
21
Align Actuator Gauge2.3.11
• Install the Latch and Actuator Gauge sin the bottom of the Actuator
Post Assembly i.
• If the Latch and Actuator Gauge scannot be installed, the alignment
must be adjusted.
• Realign the Panic Device Assembly as necessary. Refer to Section 2.3.2,
Install Door Bushings.
• Do not operate the Panic Device if the Latch and Actuator Gauge s
does not fit.

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited. 16
Notes

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
17
10
11
2
8
5
3
4
7
12
13
15
16
17
20
19
22
24
9
1
9
18
21
23
24
6
6A
26
25
A
Panic Device Deco End
A
14
12
3.1 Detailed Parts List
3. Instructions for All Glass Doors

Copyright © 2017-2022, ASSA ABLOY Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
1Panic Device Assembly ......................................................
2Vertical Door Mount Assembly ......................................
3Actuator Post-Cylinder Housing Assembly ..............
4Horizontal Door Mount Assembly ................................
5Mating Pull Assembly .........................................................
6Exterior Pivot Bracket Assembly ....................................
6Pivot Bracket Bushing .................................................
7Interior Pivot Bracket Assembly ....................................
8Flat Head Socket Screw (5/16"-18) ..............................
9Set Screw Pin (1/4"-20) ..................................................
qMating Pull-Cylinder Housing Assembly ...................
wCylinder Housing ................................................................
eDoor Gasket .........................................................................
rDoor Bushing ......................................................................
6A
18
Description Quantity
1
1
1
1
1
1
1
1
1
2
1
1
2
4
tActuator Post Assembly ..................................................
yPush Rod ...............................................................................
uSpring Tube-Spring ...........................................................
iFlat Head Socket Cap Screw (1/4"-20) ........................
oLatch and Actuator Gauge .............................................
pPlastic Washer ....................................................................
aAlignment Bushing ...........................................................
sMetal Washer .....................................................................
dConehead Union (5/16"-18) .........................................
fInterior Horizontal Post ..................................................
gSet Screw (1/4"-20) .........................................................
hDeco End Cap .....................................................................
jStud (5/16"-18) ..................................................................
Description Quantity
1
1
1
1
1
2
1
1
1
1
2
1
1

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or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
3.2 Removal from Packaging - All Glass Doors
19
Shipping Board
2
3
4
Introduction3.2.1
2
Vertical Door Mount Assembly
3
Actuator Post-Cylinder Housing Assembly
4
Horizontal Door Mount Assembly
• The Panic Device Assembly comes mounted on a Shipping Board inside
a shipping crate.
• Before removing from the Shipping Board, make sure that the device is
in the un-dogged position. Refer to Introduction, page 4.
• Most of the hardware will be reused. Do not discard any parts at this time.
• Remove the Shipping Board from the shipping crate.
• Make sure that the Vertical Door Mount Assembly 2, Actuator Post-
Cylinder Housing Assembly 3, and Horizontal Door Mount Assembly 4
are still attached to the Shipping Board when removing from the crate.
Remove Panic Device from Shipping Board
9Set Screw Pin
1Panic Device Assembly
gSet Screws (1/4"-20)
3.2.2
• Remove the Set Screw Pin 9from the Panic Device Assembly 1.
• Loosen the two Set Screws (1/4"-20) gon the free end. The Set Screws
(1/4"-20) gare not removed in this step.
• Pull the Panic Device 1away from the Shipping Board by tilting the device.
Shipping Board
9
1
A
B
C
AC
24
B
9