ATD Tools ATD-7384W User manual

ATD-7384W
12-Ton Bottle Jack
Owner’s Manual
Made in China to ATD Tools, Inc. Specications
Visit us at www.atdtools.com
ATD7384W_rev_0118
Features:
t8FMEFEEFTJHOGPSHSFBUFSTUSFOHUIBOEFMJNJOBUFTMFBLT
t$ISPNFQMBUFEQJTUPOBOESBNGPSJODSFBTFESVTUSFTJTUBODFBOEEVSBCJMJUZ
t&YUFOTJPOTDSFXGPSIFJHIUBEKVTUNFOU
t0WFSMPBECZQBTTTBGFUZTZTUFNQSFWFOUTEBNBHFUPKBDL
t.FFUT"4.&1"-%BOE$&TUBOEBSET
Specications
t$BQBDJUZ 5PO
t.JO)FJHIU wNN
t.BY)FJHIU wNN
t/FU8FJHIU MCTLH

5IFTFJOTUSVDUJPOTIBWFCFFOXSJUUFOUPIFMQUIFVTFSNPSFFòFDUJWFMZVTFBOENBJOUBJOUIJTKBDL4PNFPG
UIFJOGPSNBUJPOBQQMZJOHUPDPOTUSVDUJPOJOTUBMMBUJPOPQFSBUJPOJOTQFDUJPOBOENBJOUFOBODFPGIZESBVMJD
KBDLTXBTTFMFDUFEGSPN"/4*#BOE"4.&"/4*1"-%TBGFUZTUBOEBSETGPSKBDLT
Product Description
5IJT"5%)ZESBVMJD#PUUMF+BDLJTEFTJHOFEUPMJGUCVUOPUTVTUBJOSBUFEDBQBDJUZMPBET*UTEFTJHOFEUPCFVTFE
WFSUJDBMMZ"GUFSMJGUJOHMPBETNVTUCFJNNFEJBUFMZTVQQPSUFECZBQQSPQSJBUFNFBOT5IJT"5%)ZESBVMJD#PUUMF
+BDLJTTVJUBCMFGPSVTFJOBOBQQSPQSJBUFMZSBUFEBOEEFTJHOFEWFSUJDBMQPTJUJPOCFODIQSFTTTUSVDUVSFJUJTNOT
SFDPNNFOEFEGPSVTFJOQPTJUJPOJOHDPOTUSVDUJPOUSBJMFSTIPVTFTPSPUIFSCVJMEJOHTUSVDUVSFT
Safety Precautions
WARNING: 'BJMVSFUPIFFEUIFGPMMPXJOHXBSOJOHTDBOSFTVMUJOQFSTPOBMJOKVSZBOEPSFRVJQNFOUEBNBHF
5IFTFXBSOJOHTDBOOPUDPWFSFWFSZTJUVBUJPOTPIBWFTBGFUZGPSFNPTUJOZPVSNJOEXIFOVTJOHUIJTKBDL
t3FBEVOEFSTUBOEBOEGPMMPXUIFPQFSBUJOHJOTUSVDUJPOTBOEUIF"/4*#BOE"4.&1"-%TBGFUZ
TUBOEBSEGPSKBDLT*GUIFPQFSBUPSDBOOPUSFBE&OHMJTIPQFSBUJOHJOTUSVDUJPOTBOETBGFUZQSFDBVUJPOTNVTU
CFSFBEBOEEJTDVTTFEJOUIFPQFSBUPSTOBUJWFMBOHVBHF
t8FBSFZFQSPUFDUJPOUIBUNFFUTUIFSFRVJSFNFOUTPG"/4*;BOE04)"
t*OTQFDUUIFKBDLCFGPSFFBDIVTFEPOPUVTFUIFKBDLJGJUJTEBNBHFEBMUFSFEPSJOQPPSDPOEJUJPO
t5PQSFWFOUUJQQJOHTFUVQUIFKBDLPOBIBSEMFWFMTVSGBDF4FUWFIJDMFQBSLJOHCSBLFBOECMPDLUJSFT
t5IFMPBENVTUOPUFYDFFEUIFSBUFEMJGUJOHDBQBDJUZPGUIFKBDL-JGUPOMZEFBEXFJHIU
t$FOUFSUIFMPBEPOUIFKBDLTBEEMFCFDBVTFPòDFOUFSMPBETDBOEBNBHFTFBMTBOEDBVTFIZESBVMJDGBJMVSF
t6TFUIFKBDLGPSMJGUJOHQVSQPTFPOMZ5IJTKBDLJTEFTJHOFEUP-*'5MPBET/054611035MPBET*NNFEJBUFMZ
TVQQPSUBMJGUFEMPBEXJUIKBDLTUBOET
t4UBZDMFBSPGMJGUFEMPBET
t6TFPOMZBQQSPWFEIZESBVMJDøVJETVDIBT.PCJM%5&.PSFRVJWBMFOU
Operating Instructions
t5PSBJTFUIFKBDLVTFOBSSPXFOEPGKBDLIBOEMFUPUJHIUFOSFMFBTFWBMWFDMPDLXJTF$8*OTFSUIBOEMFJOUP
TPDLFUBOEPQFSBUFQVNQ
t5PMPXFSUIFKBDLSLOWLYPQFOUIFSFMFBTFWBMWFLOPCCZUVSOJOHJUDPVOUFSDMPDLXJTF$$8
Preventive Maintenance
Important:%JSUJTUIFHSFBUFTUTJOHMFDBVTFPGGBJMVSFJOIZESBVMJDVOJUT,FFQUIFKBDLDMFBOBOEXFMM
MVCSJDBUFEUPQSFWFOUGPSFJHONBUUFSGSPNFOUFSJOHUIFTZTUFN*GUIFKBDLIBTCFFOFYQPTFEUPSBJO
TOPXPSHSJUJUNVTUCFDMFBOFECFGPSFJUJTVTFE
8IFOUIFKBDLJTOPUJOVTFLFFQUIFQJTUPOGVMMZSFUSBDUFE4UPSFUIFKBDLPOJUTCBTFBOEJOBXFMMQSPUFDUFE
BSFBXIFSFJUXJMMOPUCFFYQPTFEUPDPSSPTJWFWBQPSTBCSBTJWFEVTUPSBOZPUIFSIBSNGVMFMFNFOUT
.BJOUBJOUIFPJMMFWFMBUUIFCPUUPNPGUIFöMMFSQMVHIPMF*GJUJTOFDFTTBSZUPBEEPJMSFNPWFUIFöMMFSQMVH
BOEöMMUIFSFTFSWPJSXJUI.PCJM%5&.PSFRVJWBMFOU
7JTVBMMZJOTQFDUUIFKBDLCFGPSFFBDIVTF5BLFDPSSFDUJWFBDUJPOJGBOZPGUIFGPMMPXJOHQSPCMFNTBSFGPVOE
a.$SBDLFEPSEBNBHFEIPVTJOH
b. &YDFTTJWFXFBSCFOEJOHPSPUIFSEBNBHF
c. -FBLJOHIZESBVMJDøVJE
d. 4DPSFEPSEBNBHFEQJTUPOSPE
e.*ODPSSFDUMZGVODUJPOJOHTXJWFMIFBETPSBEKVTUJOHTDSFX
f. -PPTFIBSEXBSF
g..PEJöFEPSBMUFSFEFRVJQNFOU

Maintenance
Important: 6TFPOMZBHPPEHSBEFIZESBVMJDKBDLPJM"WPJENJYJOHEJòFSFOUUZQFTPGøVJEBOENEVERVTFCSBLF
øVJEUVSCJOFPJMUSBOTNJTTJPOøVJENPUPSPJMPSHMZDFSJO*NQSPQFSøVJEDBODBVTFGBJMVSFPGUIFKBDLBOEUIF
QPUFOUJBMGPSTVEEFOBOEJNNFEJBUFMPTTPGMPBE8FSFDPNNFOE.PCJM%5&.PSFRVJWBMFOU
Adding oil
8JUITBEEMFGVMMZMPXFSFEBOEQVNQQJTUPOGVMMZEFQSFTTFETFUKBDLJOJUTVQSJHIUMFWFMQPTJUJPO3FNPWFPJM
öMMFSQMVH
'JMMVOUJMPJMJTMFWFMXJUIUIFöMMFSTDSFXIPMFSFJOTUBMMPJMöMMFSQMVH
Changing oil
'PSCFTUQFSGPSNBODFBOEMPOHFTUMJGFSFQMBDFUIFDPNQMFUFøVJETVQQMZBUMFBTUPODFQFSZFBS
8JUITBEEMFGVMMZMPXFSFESFNPWFUIFPJMöMMFSTDSFX
-BZUIFKBDLPOJUTTJEFBOEESBJOUIFøVJEJOUPBTVJUBCMFDPOUBJOFS
Note:%JTQPTFPGIZESBVMJDøVJEJOBDDPSEBODFXJUIMPDBMSFHVMBUJPOT
4FUKBDLJOJUTVQSJHIUMFWFMQPTJUJPO'JMMVOUJMPJMJTMFWFMXJUIUIFöMMFSTDSFXIPMFSFJOTUBMMPJMöMMFSTDSFX
Lubrication
"QFSJPEJDDPBUJOHPGMJHIUMVCSJDBUJOHPJMUPQJWPUQPJOUTBOEIJOHFTXJMMIFMQUPQSFWFOUSVTUBOEBTTVSFUIBU
QVNQBTTFNCMJFTNPWFGSFFMZ
Cleaning
1FSJPEJDBMMZDIFDLUIFQVNQQJTUPOBOESBNGPSTJHOTPGSVTUPSDPSSPTJPO$MFBOBTOFFEFEBOEXJQFXJUIBOPJMZ
cloth. Note:/FWFSVTFTBOEQBQFSPSBCSBTJWFNBUFSJBMPOUIFTFTVSGBDFT
Troubleshooting
Possible Causes Corrective Action
Jack will not lift load
Jack bleeds off after lift
Will not lift to full
extension
Release valve not tightly
closed
Fluid level low
Fluid level low
Air trapped in system
Hydraulic unit malfunction
Release valve not tightly closed
Ensure release valve tightly
closed
Ensure release valve tightly closed
Contact your supplier for service or
warranty information.
Ensure proper fluid level
Ensure proper fluid level
With ram fully retracted,
remove oil filler screw to let
pressurized air escape, then
reinstall oil filler screw
Poor lift performance
Jack will not lower
after unloading Reservoir overfilled Drain fluid to proper level
Symptom

ITEM# ORDERING PART# DESCRIPTION ITEM# ORDERING PART# DESCRIPTION
1n/a
BASE
16 n/a
RETAINER
2n/a
STEEL BALL
17 PRT7384W-01
*O-RING
3PRT7384W-01
*O-RING
18 n/a
GASKET
4n/a
RELEASE VALVE ASSEMBLY
19 PRT7380W-03
*OIL PLUG
5n/a
STEEL BALL
20 n/a
PIN
6n/a
BALL VALVE SEAT
21 n/a
LINK PIN
7n/a
SAFETY VALVE SPRING
22 n/a
PUMP CORE PIN
8n/a
SCREW
23 PRT7384W-01
*Y-RING
9PRT7384W-01
*SEAL RING
24 PRT7384W-01
*NYLON GASKET
10 n/a
SCREW
25 PRT7384W-01
*O-RING
11 n/a
STEEL BALL
26 n/a
PUMP CORE
12 n/a
CAP
27 n/a
HANDLE SOCKET
13 PRT7384W-01
*O-RING
28
14 PRT7384W-01
*WASHER
29
15 n/a
PISTON ROD
Seal kit contains all items marked with an asterisk (*)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of parts locaƟon.
Call your distributor for current pricing. When ordering parts, give part number and parts descripƟon.
PRT7384W-02
HANDLE ASSEMBLY
ATD-7384W
*
*
*
*
*
*
*
*

WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
PURCHASED FROM: _______________________________________
DATE PURCHASED: ________________________________________
INVOICE/RECEIPT NUMBER: _________________________________________
Your ATD-7384W is warranted for a period of 12 months from the original purchase date.
For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your
ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you experienced
during normal use of the product. This limited warranty is your exclusive remedy.
To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product
under warranty, freight prepaid, to your supplier for warranty determination.
If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will
be void. We are not responsible for damage to ornamental designs you place on this ATD product and such ornamentation should
not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and
other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to
brushes, batteries, drill bits, drill chucks, pads or blades.
Subject to the law in your state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.
(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is
provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of
merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to
one year from your date of purchase of this product.
Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on
incidental or consequential damages. You should consult the law in your state to determine how your rights may vary.
[Affix receipt or invoice here for safe keeping]