AUMA GP 14.1 User manual

Multi-turn gearboxes
GP 10.1 –GP 30.1
Assembly, commissioningOperation instructions

Read operation instructions first.
●Observe safety instructions.
●These operation instructions are part of the product.
●Retain operation instructions during product life.
●Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff.It is intended
to support device installation and commissioning.
Table of contents Page
41. Safety instructions................................................................................................................. 41.1. Basic information on safety 41.2. Range of application 51.3. Warnings and notes 51.4. References and symbols
72. Identification........................................................................................................................... 72.1. Name plate 82.2. Short description
93. Transport, storage and packaging........................................................................................ 93.1. Transport 93.2. Storage 93.3. Packaging
104. Assembly................................................................................................................................ 104.1. Mounting position 104.2. Handwheel fitting 104.3. Multi-turn actuators for motor operation 114.3.1. Input mounting flange: mount 124.4. Gearbox to valve:mount 124.4.1. Output drive type B 124.4.1.1. Gearbox with output drive types B: mount to valve
145. Commissioning...................................................................................................................... 145.1. Seating via multi-turn actuator
156. Servicing and maintenance................................................................................................... 156.1. Preventive measures for servicing and safe operation 156.2. Maintenance intervals 156.3. Disposal and recycling
167. Technical data......................................................................................................................... 167.1. Technical data Multi-turn gearboxes
188. Spare parts............................................................................................................................. 188.1. Multi-turn gearboxes GP 10.1 (4:1/8:1) 208.2. Multi-turn gearboxes GP 14.1 (4:1/8:1) 228.3. Multi-turn gearboxes GP 16.1 (4:1/8:1) 248.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1) 268.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
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GP 10.1 –GP 30.1
Table of contents

289. Certificates.............................................................................................................................. 289.1. Declaration of Incorporation and EU Declaration of Conformity
29Index........................................................................................................................................
30Addresses...............................................................................................................................
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GP 10.1 –GP 30.1 Table of contents

1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives.This is certified in a Declaration of Incorporation and an
EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safetyinstructions/warn-
ings All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed.The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation.The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:
●Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
●Only operate the device if it is in perfect condition while observing these instruc-
tions.
●Immediately report any faults and damage and allow for corrective measures.
●Observe recognised rules for occupational health and safety.
●Observe the national regulations.
●During operation,the devicewarms up andincreased surface temperaturemay
occur.To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA multi-turn gearboxes are designed for the operation of industrial valves, e.g.
gate valves and globe valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
●Industrial trucks according to EN ISO 3691
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GP 10.1 –GP 30.1
Safety instructions

●Lifting appliances according to EN 14502
●Passenger lifts according to DIN 15306 and 15309
●Service lifts according to EN 81-1/A1
●Escalators
●Continuous duty
●Potentially explosive atmospheres
●Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk.Failure
to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to
observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in
property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
→Measures to avoid the danger
→Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step.This symbol indicates what is required
for the next step or what has to be prepared or observed.
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GP 10.1 –GP 30.1 Safety instructions