AUTOLIFT ONDA OB Series User manual

1
INSTRUCTION MANUAL
LIFT ONDA
DEVICE
ONDA OB Series
ONDA OW Series
ONDA OS Series
MODELS
ORIGINAL INSTRUCTIONS
00
REVISION
2020
YEAR

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
2
1. GENERAL WARNINGS .............................................................................................................................3
1.1 MANUFACTURER......................................................................................................................................3
1.2 MARKING...................................................................................................................................................3
1.3IDENTIFICATION OF OPERATORS .........................................................................................................4
1.4STRUCTURE AND USE OF THE MANUAL..............................................................................................5
1.5ATTACHMENTS LIST ...............................................................................................................................6
1.6SAFETY –GENERAL RULES ...................................................................................................................7
2. GENERAL DESCRIPTION .......................................................................................................................9
2.1COMPONENTS.........................................................................................................................................9
2.2 DIMENSIONS..........................................................................................................................................10
2.3 TECHNICAL DATA..................................................................................................................................13
3. FIELD OF USE........................................................................................................................................14
3.1 INTENDED USE......................................................................................................................................14
3.2 IMPROPER USE .....................................................................................................................................14
4. SAFETY DEVICES..................................................................................................................................15
5. WARNING SIGNS...................................................................................................................................16
6. INSTALLATION ......................................................................................................................................17
6.1 RECEIPT AND INSPECTION..................................................................................................................17
6.2 STORING AND NON-USE OF THE LIFT ...............................................................................................17
6.3 TRANSPORT...........................................................................................................................................18
6.4 HANDLING ..............................................................................................................................................19
6.5 INSTALLATION ON A VEHICLE.............................................................................................................20
6.6ELECTRIC INSTALLATION ....................................................................................................................23
7. USE.........................................................................................................................................................24
7.1 NORMAL USE.........................................................................................................................................24
7.2 USE IN EMERGENCY CONDITIONS....................................................................................................26
7.2.1 UP - CLOSING........................................................................................................................................26
7.2 OPENING - DOWN..................................................................................................................................27
8. CLEANING..............................................................................................................................................28
9. ADJUSTEMENTS...................................................................................................................................29
10. MAINTENANCE......................................................................................................................................30
10.1 PERIODIC INSPECTION........................................................................................................................30
10.2 FREQUENCY OF CONTROLS...............................................................................................................31
11. DEMOLITION AND DISPOSAL .............................................................................................................32
12. TROUBLESHOOTING............................................................................................................................33
13. WIRING DIAGRAM.................................................................................................................................35
14. HYDRAULIC DIAGRAM.........................................................................................................................36
15. SPARE PARTS.......................................................................................................................................37

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
3
1.1 MANUFACTURER
1.2 MARKING
The lift device is manufactured in compliance with the relevant EC directives applicable on the date of
entering the market. Considered a "medical device" pursuant to article 2, point 1), letter a), first
paragraph of directive 2007/47/EC, the device carries a specific identification plate which, in addition to
the specific technical data also includes the CE marking, guarantee of the compliance of the device to
the directives/standards referred to the enclosed Declaration of Conformity.
The plate, a facsimile of which is shown here, is stamped with the data indicating the specific model and
unit.
CUSTOMER NAME:
INSTALLER NAME:
DATE OF INSTALLATION:
SERIAL NUMBER:
IT IS PROHIBITED TO REMOVE OR TAMPER WITH THE
IDENTIFICATION PLATE.
AUTOLIFT SRL
Via Trentin8 –46020 Pegognaga (MN) - Italy
Tel. [phone] –[e-mail]

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
4
1.3 IDENTIFICATION OF OPERATORS
The lift user is the physical or legal person who purchases it and has it operated by
an operator.
The operator, also defined as the accompanying person, is the person who uses
the device.
Operators working with devices designed to transport persons with motor deficiencies or disabilities must
be competent to act in all situations; they must always be mentally aware; they must comply with the
physical and mental requirements for ensuring sufficient reactivity in the event of an emergency or a
hazard. They shall therefore not only acknowledge all the details given in this manual but shall
obligatorily possess the following characteristics.
PHYSICAL: good eyesight, hearing, coordination, ability to safely perform all the functions required to
use the lift, no disorders or debilitating or disabling infirmities caused by the intake of substances altering
the person's emotional state (e.g. drugs and/or alcohol).
MENTAL: ability to understand and apply the established rules and safety precautions; they shall be
attentive, use common sense to ensure their own safety and that of others; they shall be willing to
correctly and responsibly perform the tasks of assistant and operator during the transport, loading and
unloading of disabled and other passengers.
EMOTIONAL: the operator must be calm and able to cope with stress and use common sense over his
own physical and mental conditions; he must be able to manage normal and abnormal situations,
understanding his own limits and, at the same time, how to deal with an emergency.
TRAINING: this manual, and diagrams and graphs attached, the hazard warning plates and stickers
applied to the electro-hydraulic lift must be read, studied and fully understood; the operator must be
familiar with the use of the controls and the lift movements, having performed all tests (without loads)
required to learn all the operating phases.
TASKS AND RESPONSIBILITIES: in this context we refer only to the operator's tasks concerning the
use of the lift, which include switching on the power circuit, moving the various parts, assembly and
removal of any optional parts, and maintenance. The operator must therefore be fully familiar with the
safety regulations and relative devices, the use of the controls and the manual emergency devices.
The operator is personally responsible for the use of the lift and its correct operation, maintenance, the
handled load and all actions which are performed within the above-listed tasks.
If any situations occur which could compromise the physical and mental state of the transported person,
following the non -compliance or poor knowledge of the operator, he shall personally be civilly and
criminally liable towards the injured party.
This applies also to any tampering or modifications by the operator of parts or components of the lift
which no longer guarantee its safety and reliability for the transported persons.
Autolift Srl declines all liability in the event of such situations.

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
5
The user is responsible for distributing this manual to all staff working with the lift.
In addition to complying strictly with the instructions given in this manual, operators
shall not use the lift and shall report directly to their managers, or if they do not have
one, directly to the manufacturer AUTOLIFT srl, concerning any shortcomings or
potentially hazardous situation which may occur.
1.4 STRUCTURE AND USE OF THE MANUAL
USERS AND OPERATORS MUST HAVE READ THIS MANUAL PRIOR
TO PUTTING THE LIFT INTO SERVICE.
This manual aims to provide users and operators with all the information they require to ensure that they
are able both to use the lift appropriately and are able to manage it as autonomously and safely as
possible.
Before performing any operations on the lift, users and operators must carefully read the instructions
given in this publication.
In the event of doubt over the correct interpretation of the instructions, contact the AUTOLIFT srl
technical department to obtain the required clarifications.
This manual is an integral part of the lift, it must be kept safely by the purchaser and made available for
use by the operators.
The contents of this manual comply with the Directive 2007/47/EC and were drafted following the
guidelines given in UNI 10893:2000. They also comply with the requirements of UNI EN ISO
10535:2007.
This manual has 38 pages, including the cover, and enclosures (see para.1.6).
Data and drawings are indicative only; with a view to the continuous development and updating of its
products, the manufacturer may modify the contents without notice.
It is prohibited to disclose, edit or use this manual for any other purposes.
In drafting the manual, we have chosen to use only a few yet clear pictograms to draw the reader's
attention to important concepts and to make consultation simpler and more immediate.

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
6
THE INDICATIONS MARKED BY THIS SYMBOL REPRESENT A
POTENTIAL HAZARD, WITH THE RISK OF PHYSICAL DANGER FOR
THE USERS.
THE INDICATIONS MARKED BY THIS SYMBOL ARE DEEMED
PARTICULARLY IMPORTANT FOR THE OPERATION OF THE LIFT.
THE INDICATIONS MARKED WITH THIS SYMBOL ARE IMPORTANT
FOR COMMUNICATION BETWEEN THE MANUFACTURER AND THE
USER.
1.5 ATTACHMENTS LIST
Inspection log.
Wiring diagram.
Hydraulic diagram.
Assembly drawings.

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
7
1.6 SAFETY –GENERAL RULES
When using the hydraulic lift, a hazardous situation may be caused by parking the
vehicle on a slope.
Use the lift with the vehicle parked on flat ground
The vehicle must always be parked safely with the emergency brakes on, before
starting to work the lift.
Examine the hydraulic lift carefully before each use. If there are any hazardous
conditions or if you notice unusual noises or movements, do not use the lift and
contact an Autolift agent or authorised workshop for the necessary inspections and
repairs.
Read and comply with the labels and warning symbols fixed to the hydraulic lift or
near the loading area of the vehicle used to transport wheelchairs.
When using the hydraulic lift, the occupant of the wheelchair should where possible
face outwards; i.e. with the larger wheels facing the vehicle.

SAFE
UNSAFE

GENERAL WARNINGS
1
Lift
DEVICE
ONDA
MODEL
8
Make sure that the wheelchair is placed securely on the platform and does not
extend over the edge or interfere with the operation of the anti-roll device.
Do not work the platform with a load of over 350 kg.
DO NOT PLACE ARMS, LEGS OR CLOTHING NEAR THE MOVING OR
PROTRUDING PARTS OF THE PLATFORM.
RISK OF CRUSHING AND SHEARING
Unauthorised persons must not stand nearby during the use of the lift, and must not
stand between the vehicle and the platform, even for quick checks with the platform
at a standstill. These checks and adjustments must be performed exclusively by
authorised Autolift staff.

GENERAL DESCRIPTION
2
Lift
DEVICE
ONDA
MODEL
9
2.1 COMPONENTS
1
Vehicle fixing base
6
Roll stop plate
2
Lifting arms
7
Handrails
3
Hydraulic power unit
8
Bridge plate
4
Drive cylinders
9
Safety microswitch and cam
5
Platform
10
Emergency devices
The drawing shown represents all models: OB –OW - OS
1
3
2
4
5
6
7
8
9
10

GENERAL DESCRIPTION
2
Lift
DEVICE
ONDA
MODEL
10
2.2 DIMENSIONS

GENERAL DESCRIPTION
2
Lift
DEVICE
ONDA
MODEL
11

GENERAL DESCRIPTION
2
Lift
DEVICE
ONDA
MODEL
12

GENERAL DESCRIPTION
2
Lift
DEVICE
ONDA
MODEL
13
2.3 TECHNICAL DATA
CARATTERISTICA
OB 1350
OB 1402
Capacity
Kg
400
400
Weight
Kg
153
163
Power supply
Volt
12/24
12/24
Max. pressure
bar
70
70
Platform
mm
810x1350
910x1400
Max. overhang
mm
800
800
Aux emergency pump
yes
yes
Airborne noise
dB(A)
< 70
< 70
CARATTERISTICA
OW 1060
OW 1100
OW 1320
Capacity
Kg
400
400
400
Weight
Kg
126
150
160
Power supply
Volt
12/24
12/24
12/24
Max. pressure
bar
70
70
70
Platform
mm
706x1060
810x1100
810x1320
Max. overhang
mm
800
800
800
Aux emergency pump
yes
yes
yes
Airborne noise
dB(A)
< 70
< 70
< 70
CARATTERISTICA
OS 1150
OS 1395
OS 1495
OS 1500
Capacity
Kg
400
400
400
400
Weight
Kg
122
155
166
166
Power supply
Volt
12/24
12/24
12/24
12/24
Max. pressure
bar
70
70
70
70
Platform
mm
706x1150
810x1400
810x1500
900x1500
Max. overhang
mm
800
800
800
800
Aux emergency pump
yes
yes
yes
yes
Airborne noise
dB(A)
< 70
< 70
< 70
<70

FIELD OF USE
3
Lift
DEVICE
ONDA
MODEL
14
3.1 INTENDED USE
The lift is designed for installation on the loading floor of a vehicle designed for transportation of the
disabled in wheelchairs, within the limits of the performances and capacities indicated in the technical
characteristics.
The lift must only be used by an authorised and trained operator, known as the accompanying person,
who possesses the knowledge and physical requirements to safely perform operations with disabled
persons.
3.2 IMPROPER USE
Anything that is not explicitly referred to in chapter 3.1 is considered IMPROPER USE.
IT IS FORBIDDEN to climb onto the lift or any of its parts and go up or down while
standing.
IT IS FORBIDDEN to use the lift to transport animals or objects.
IT IS FORBIDDEN to use the lift with the vehicle not parked on a flat surface.
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR
DAMAGE CAUSED TO PERSONS OR PROPERTY OR TO THE LIFT
ITSELF DUE TO ANY USE OTHER THAN THAT DESCRIBED IN THIS
MANUAL.

SAFETY DEVICES
4
Lift
DEVICE
ONDA
MODEL
15
1
Handrail
2
Bridge plate
3
Roll stop plate
4
Hydraulic power unit safety devices:
a) Overload limit valve
b) Anti-tipping pressure switch
IT IS FORBIDDEN TO ELIMINATE, REMOVE OR TAMPER WITH THE
EXISTING SAFETY SYSTEMS.
The anti-tipping pressure switch prevents the platform from closing when occupied
by a wheelchair.
1
2
3
4

WARNING SIGNS
5
Lift
DEVICE
ONDA
MODEL
16
THE LIFT HAS THE FOLLOWING MARKINGS
Do not lubricate, clean or adjust the device
while moving
Do not remove the guards
Risk of crushing
Capacity, on three sides
(only for Bsi PAS 12)
IT IS FORBIDDEN TO TAMPER WITH/REMOVE THE MARKINGS.

INSTALLATION
6
Lift
DEVICE
ONDA
MODEL
17
6.1 RECEIPT AND INSPECTION
On receipt of the lift, you must perform the following inspections:
-Check that the supply corresponds to the specifications ordered and the transport document.
-Check that the packaging is intact and that no parts have been broken or damaged during
transportation.
-Carefully check that the devices have not been damaged during transportation and that no parts
have been removed and/or tampered with.
-Check that all documentation necessary for installation has been provided.
IF THE DELIVERED DEVICE DOES NOT COMPLY WITH THESE
REQUIREMENTS, NOTIFY THE MANUFACTURER IMMEDIATELY.
6.2 STORING AND NON-USE OF THE LIFT
If the lift is not used, proceed as follows:
-Store the lift in a sheltered area away from atmospheric agents.
-All electrical / electronic parts must be kept wrapped to protect from humidity.
-The storage temperature must be between +5°C and +50°C.
-All sliding parts (guides, cylinders…) must be protected from dust and rust.
-Do not store for over 6 months. For longer periods of storage, before putting into service contact
the manufacturer to have the lift conditions inspected.
STORAGE OF THE LIFT IN CONDITIONS THAT DO NOT COMPLY
WITH THE ABOVE DESCRIPTION SHALL NULLIFY THE WARRANTY
FOR ANY PARTS TO BE REPLACED.

INSTALLATION
6
Lift
DEVICE
ONDA
MODEL
18
6.3 TRANSPORT
The lift must be transported using a vehicle (van, lorry, etc.) of an appropriate size and capacity.
The lift is shipped by the manufacturer packaged in a cardboard box or wooden crate anchored to a
wooden pallet.
PALLET
VOLUME CC
CARTON
PALLET
VOLUME CC
OW 1060
45x120
90x120
120x43x135
OW 1100
45x120
90x120
120x43x135
OW 1320
45x120
90x120
120x43x135
OB 1350
45x120
90x120
120x43x135
OB 1402
45x130
90x130
130x38x165
OS 1150
45x120
90x120
120x43x135
OS 1395
45x120
90x120
120x43x135
OS 1495
45x120
90x120
120x43x165
OS 1500
45x130
90x130
130x38x165
For the weight of each model, refer to the Technical Data chapter

INSTALLATION
6
Lift
DEVICE
ONDA
MODEL
19
6.4 HANDLING
The packaged lift must be handled by a transpallet, fork lift
truck, etc.
The means used for safe handling must have a load
capacity suited to the load to be transported (see weight
indicated in the Technical Data table).
HANDLING STAFF MUST WEAR: SAFETY SHOES WITH STEEL TOE
CAP AND NON-SLIP SOLES.
MAKE SURE THAT NO UNAUTHORISED PERSONS ARE STANDING
WITHIN THE RADIUS OF ACTION OF THE LIFTING/HANDLING MEANS
(FORK LIFT TRUCK, TRANSPALLET, ETC.) DURING THE LIFTING,
TRANSPORT AND HANDLING OPERATIONS.
If a cardboard box has been used for packaging, to unpack the lift, cut the cardboard packaging with a
stanley knife (max. blade length 1 cm) on the 4 sides of the base of the packaging, then lift and remove.
Otherwise, if a wooden crate has been used, remove the nails from the wooden crate starting from the
top and then remove the side walls.
STAFF REMOVING THE PACKAGING MUST WEAR: SAFETY SHOES
WITH STEEL TOE CAP AND NON-SLIP SOLES AND GLOVES.

INSTALLATION
6
Lift
DEVICE
ONDA
MODEL
20
6.5 INSTALLATION ON A VEHICLE
Installation on a vehicle must be performed exclusively by Autolift staff or authorised
installers.
Autolift declines all liability to damage to persons, property or the machine due to
installation on a vehicle not performed by authorised persons.
Installation of the Lift
Please remove the packaging film when the lift is still on the pallet. Please check that the lift correspond
to your order and that all parts are delivered-
After that unscrew the lift from the Pallet. Through a fork lift or a crane take the lift from the pallet to the
vehicle floor.
Put the lift in its position, close to the vehicle door.
WARNING
USE TEMPORARY SUPPORTS TO GRANT THE STABILITY OF THE LIFT WHEN IT IS NOT FIXED
Please settle the lift position so that:
- The distance (a) between the base plate and the internal part of the door is minimum 50cm
- The minimum distance (b) between the handrails or between the platform and the door is min
20mm
- The platform in the centre with reference to the door opening or that it is decentralized in order to
keep a minimum space of 30mm between the handrail and the door opening or the open door
- The handpump and its handle are accessible