Automated Logic T-Line Series Owner's manual

1
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
T-Line (TNI v4.7)
Technical Instructions
Applies to models:
T320 T320v T540 T540v
Contents
Description ................................................................................................... 3
Specifications .............................................................................................. 3
Point Capacity.............................................................................................. 4
Limitations ................................................................................................... 5
T-Line Modules Not For Time Critical Applications............................ 5
Trending................................................................................................. 5
T-Line Mounting........................................................................................... 5
Addressing ................................................................................................... 6
Virtual Modules...................................................................................... 6
Default Algorithm Downloader............................................................. 6
Power and Communication Wiring............................................................. 8
Important Notice................................................................................... 8
Calculating Wire and Transformer Requirements for a
Bus Power Wiring Configuration ................................................... 9
T-Line Module Wiring .......................................................................... 10
Adding T-Line Modules ............................................................................. 14
Hardware Procedure ........................................................................... 14
Software Procedure ............................................................................ 14
Zone Sensor Wiring ................................................................................... 14
Standard Zone Sensor ........................................................................ 14
(Using the Enhanced Zone Sensor Port) ........................................... 14
Enhanced Zone Sensor....................................................................... 14
Using the Enhanced Zone Sensor............................................................ 15
Local Setpoint Adjust ......................................................................... 15
Timed Local Override.......................................................................... 16
Occupancy Indication ......................................................................... 16
Local Access (Optional) ............................................................................ 16
Procedure ............................................................................................ 16
Input Wiring................................................................................................ 17
Table 1: Input Wiring Guidelines....................................................... 17
Procedure ............................................................................................ 17
Custom Translation Tables....................................................................... 18
Procedure ............................................................................................ 18
Channel Numbers ...................................................................................... 20
Table 2: T540 and T320 Module Outputs .......................................... 20
Table 3: T540v and T320v Module Outputs ...................................... 21
Table 4: All T-Line Module Inputs ..................................................... 22
Digital Output Wiring ................................................................................. 23
Connecting the Flow Sensor
(T320V, T540V only) ............................................................................ 23
Calibrating the Flow Sensor ..................................................................... 23
Adjusting the Zero Point..................................................................... 23
Parameter Page.......................................................................................... 24

Rev. (29-JUN-99) • TNI v4.7 2©1995-99 Automated Logic Corporation
Status Page ................................................................................................ 24
Adjusting the Flow Sensor Gain ........................................................ 25
Checkout & Troubleshooting.................................................................... 25
Downloading Memory ............................................................................... 25
LEDs ........................................................................................................... 26
LED Power-up Sequence .................................................................... 26
Fuses .......................................................................................................... 26
Production Date ......................................................................................... 27
Using Quick-Disconnects ......................................................................... 27
Crimping & Terminating Quick-Disconnects .................................... 27
Removing Quick-Disconnects............................................................ 28

3
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Description
The T-Line is part of the I/O Hardware family of control
modules and is designed specifically for zone control.
The T-Line consists of the T320, T320v, T540, and
T540v ("v" indicates the board has a flow sensor). A
single main board provides the power circuitry, the
microprocessor, and nonvolatile memory. The name of
the module indicates the number of outputs and inputs
which it provides. The T-Line modules are designed to
be mounted directly on the equipment being controlled,
such as VAV boxes, heat pumps, unit ventilators, and fan
coil units.
Each T-Line module communicates with the CMnet
through a Tnet Interface module (TNI) (see Figure 6).
Each T-Line module can store an optional default
algorithm (see T-Line Default Algorithm Downloader TI
for more information) which maintains the space
temperature in the event that communications is lost with
the TNI module.
Each T-Line module is associated with a single T-Line
Graphic Function Block (GFB) downloaded into the TNI
module. Sample T-Line GFBs are available from the
BBS which can be used as a starting point for
customizing the GFBs for your specific application.
However, before customized FBs can be downloaded,
they must be made in Eikon according to the Zone GFBs
standards. The small percentage of Zone GFBs which
can not be made in Eikon can be reviewed and encrypted
by Dealer Services.
NOTE: To operate this module based on a schedule, it
must be networked with a Gateway module.
Figure 1: T540 Top and Side View Dimensions
Specifications
Power: 24 VAC ±10%, 50-60 Hz, 2.4 VA (0.10A)
maximum.
Inputs: T320/T320v - (2) Dry contact or thermistor.
T540/T540v - (4) Dry contact or thermistor, two of which
can be configured as 0-5 VDC.
Custom translation tables allow nonstandard signals.
If used, the RSZ+ requires 2 inputs.
Outputs: (T320,T320v = 3; T540, T540v = 5): Digital
outputs, rated 1 Amp @ 24 VAC. See Figure 2 for
allowable configuration.
Flow Sensor: (T320v, T540v only) Range of 0-2" w.c.,
0.003" wc resolution.
Status Indicator: LED indicators for visual status of
receive, transmit/run, and each output.
Communications: EIA-485 port for communicating
on the Tnet.
Memory (T-Line): Non-volatile storage of default
control algorithm.
Memory (TNI): 128k bytes of non-volatile storage
divided into 8 banks of 16k per module (virtual and real).
Protection: Bussed output relays to eliminate phasing
problems, surge protection on network lines and on input
power, arc suppression on relays. (Use the Optional
T-net Protection Board (TNPB) which is available for
additional network surge protection.)
61/2"
4"
37/8"
11/2"

Rev. (29-JUN-99) • TNI v4.7 4©1995-99 Automated Logic Corporation
Fault Detection: Hardware watchdog timer.
Temperature: Operating temperature range is 0-130 °F
(-17.8 to 54.4 °C), non-condensing.
Dimensions: (T320, T540) 4" x 4" x 1 1/2"
(T320V, T540V) 5" x 4" x 1 7/8".
A/D Input Resolution: 10 bit.
Processor: Microchip PIC16C57, 11.06 MHz, 2k
ROM, 72 bytes RAM.
Listed by: PAZX (UL 916).
*Two inputs (the only inputs on the T320 and
T320v) may be accessed through the enhanced
sensor port using an Insulation Displacement
Connector (IDC). If used, the Enhanced Zone
Sensor (RSZ+) will require two of the available
inputs.
Point Capacity
Figure 2: Allowable T-Line Digital Output Configuration
Allowable Digital Outputs
T540* T540V* T320 T320V
Start/Stop 1,2,3,4,5 3,4,5 1,2,3 3 only
Pulse Width
Modulation 1,2,3,4 3,4 1,2,3 3 only
FM Output 1 -
Open 1 3 1 none
Close 2 4 2 none
FM Output 2 -
Open 3 none none none
Close 4 none none none
VAV Flow
Output** - Open none 1 none 1
Close none 2 none 2
* - Digital output 5 can only be used for start/stop control.
** - Digital outputs 1 and 2 can only be used for VAV Flow control on the
T540v and T320v.
No. of DO No. of
AI/DI*
Velocity
Pressure
T320v 3 2 0-2" WC
T320 3 2 --
T540v 5 4 0-2"WC
T540 5 4 --

5
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Trending
Using virtual modules to increase the number of FBs in
the TNI decreases the memory available for trending. If
all 40 FBs are used, only a very limited number of points
can be trended. No enhanced trending capabilities are
available.
T-Line Mounting
NOTE: Before mounting any T-Line board, make note
of the board's I.D. number. The board I.D. number can be
found on the large 28 pin integrated circuit (I.C.) (see
Figure 5).
1. Remove the T-Line board from the Snap-Track.
2. Position the Snap-Track in a convenient location,
providing at least 1½" clearance on each side for
wiring purposes. Mount by using self-drilling screws
and drill directly into the plastic near the edges of the
Snap-Track so that the screws will be visible when
the T-Line board is installed (see Figure 3). This
prevents loose screws from shorting out the back of
the T-Line Board.
3. Mount the T-Line board on the Snap-Track by
pushing it firmly into the grooves.
Limitations
1. No pulse accumulation inputs are allowed on T-Line
FBs, except for the TLO button reserved for the
enhanced zone sensor (RSZ+).
2. The TLO button on the RSZ+ can only be connected
to Universal Input #2 on the T-Line's enhanced zone
sensor port (pin 3).
3. For T540 and T540V, digital output 5 can only be
used for start/stop control.
4. Digital outputs 1 and 2 can only be used for VAV
Flow Control on the T540v and T320v.
Figure 2 lists the possible output configurations of the
T-Line modules.
T-Line Modules Not For Time Critical
Applications
T-Line modules have been designed to meet low-end,
high-volume terminal control applications. As a result,
time-critical applications (such as short time delays and
trend intervals of less than one minute) should not be used
with these modules. ALC recommends that all time delay
functions and trend intervals on T-Line FBs be set to
greater than or equal to 1 minute.
No pulse accumulation inputs are allowed on T-Line FBs,
except for the TLO button reserved for the ALC enhanced
zone sensor (RSZ+).
Figure 3: Mounting a T-Line Module
VAV BOX
T540 MODULE

Rev. (29-JUN-99) • TNI v4.7 6©1995-99 Automated Logic Corporation
Addressing
T-Line modules are not addressed by dip switches;
instead they are programmed with an I.D. number at the
factory. The board I.D. number can be found on the large
28 pin I.C. Enter this number on the parameter page of
the TNI Function Block (FB #15). See Parameter Page
on page 24.
Virtual Modules
NOTE: The use of virtual modules decreases the
memory available for trending.
As shown in Figure 4, a TNI has the capability of acting
as one real module and seven virtual modules. This
allows one TNI to have a total of eight addresses either in
sequence or not. Each module (real or virtual) contains
16k bytes of memory. Virtual modules are addressed on
the module driver (FB #15) parameter page. The virtual
module addresses do not have to be contiguous if the TNI
exec is 4.07 or higher. The TNI itself (real module) is
physically addressed using the hardware dip switches.
TNI modules allow for the use of virtual modules in order
to increase the maximum number of GFB's that may exist
in each TNI (see Figure 4). Each TNI virtual module is
an addressable node on the CMnet that may contain up to
10 GFBs (if memory allows) and one module driver (FB
#15) as long as the maximum of 40 GFBs per TNI
module (including virtual modules) is not exceeded. To
use the maximum of 40 GFBs per TNI, the TNI will use
the real module and at least three virtual modules to store
GFBs.
In some cases, a module (real or virtual) will not support
10 GFBs due to the size of the GFBs. For those cases, it
is necessary to add one or more virtual modules and
distribute the GFBs among them. For example, a TNI
may contain 8 modules (1 real and 7 virtual), each
containing 5 GFBs (8 x 5 = 40). Some room should be
left in the physical module's memory for enhancement
and features to be added to the module driver. See the
section "Adding T-Line Modules" for more information
on hardware and software procedures.
The CMnet can support up to 100 control modules (1 FB
each) and 700 GFBs (not including module drivers) for a
total of 800 FBs.
Default Algorithm Downloader
NOTE: For more information, please reference the
T-Line Default Algorithm Downloader TI (part no.
TITDAD).
Each T-Line module has the capability of storing a
default algorithm which maintains the space temperature
in the event that communications are lost with the TNI
module.
NOTE: Each T-Line FB uses channel 27 to indicate
whether communications are good (DI=ON) or bad
(DI=OFF).
Figure 4: Addressing the TNI
CMnet - Maximum 700 GFBs
G4106e
address = 10
G4106e
TNI
TNI
address = 18
address = 27
address = 19
Virtual
Modules
Virtual
Modules
CMnet
24 2526 23 22
21
20
11 12 13
14 15
16 17
Real
module
Real
module

7
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Figure 5: T540v module layout
Figure 6: Tnet Architecture
IN1
Power
Jumper
Output
Bus
Digital
Outputs
Enhanced Zone Sensor
Port (UI’s 1 & 2)
Tnet
Universal **
Inputs
VAV Flow
Sensor *
HI
LO
IN2
* - Not present on T540 and T320 models
** - Not present on T320v and T320 models
Tnet
Fuses
Input Jumpers **
24 VDC
GND
1
2
3
4**
5**
IN3
IN4
+
-
18315 V1.1
T-card Address
Sensor Inputs
Grounds
TNPB
T-Mod
CMnet
TNI R683
Tnet
G8102 Z540v
RSZ+RSZ+
T-Mod
RSZ+
T-Mod
Maximum40T-LineModulesPerTNI
Maximum 100 Control Modules
TNPB
Maximum 20 Modules Before REPOPT
REPOPT
Maximum 20 Modules
Beyond REPOPT
1500 ft. Maximum Length of Tnet Wire
before REPOPT
1500 ft. Maximum Length
of Tnet Wire after REPOPT
(Distance can be extended
with additional REPOPTs)

Rev. (29-JUN-99) • TNI v4.7 8©1995-99 Automated Logic Corporation
The T-Line Default Algorithm Downloader is a
communications program which enables you to download
default algorithms from your computer directly to the
T-Line modules. The computer connects with the T-Line
modules through an Opto Repeater or Tnet Adapter.
Refer to the T-Line Default Algorithm Downloader
Technical Instructions for more details.
Power and Communication Wiring
Important Notice
Avoid damaging the T-Line modules
communication circuits.
• IF you have multiple T-Line modules powered
by the same transformer,
OR
• IF you have multiple T-Line modules powered
by separate transformers, but have their grounds
connected (either through wires or through
conduit),
THEN you must observe the same polarity on the
T-Line modules’ AC-power connections.
CAUTION: The T-Line modules are Class 2 devices
(less than 30 VAC). Take appropriate isolation
measures when mounting a T-Line module in a control
panel where Class 1 devices or wiring are present.
NOTE: If wiring the T-modules together in a bus power
configuration (several T-modules sharing a single
transformer as shown in Figure 8), care must be taken in
the wiring and transformer sizing. The average current
value for a T-module is 100 mA (0.1 Amps), but the peak
current value for a T-540v with all outputs on is 670 mA.
Therefore, the wire and transformer must be sized larger
than apparent from the averaged value of the module VA
rating. See Figure 7 on calculating wire and transformer
requirements for a bus power configuration.
NOTE: To protect the Tnet communication wires,
ALC highly recommends installing TNPBs at the
beginning and end of each Tnet leg as shown in Figure
6.
NOTE: Whenever possible, terminate and verify power
and communications to all modules before terminating
any inputs or outputs.
BEFORE wiring power or communications to any
T-Line modules on the Tnet, use the following procedure.
1. Connect the 24 VAC power wires to a single T-Line
module as described in the following steps.
a. Terminate AC power at the wiring source
(usually a circuit breaker or other AC source).
b. Terminate power to the high voltage side of the
transformer.
c. Remove the T-Line's power jumper (see Figure
5). This prevents the module from being
powered up until proper voltage is verified.
d. Terminate the two power wires to the 24 VDC
and GND terminals indicated in Figure 5. Note
the polarity. See "Using Quick Disconnects"
later in this document for guidelines.
e. Verify that 24 VAC is present at the power input
and replace the power jumper.
2. Connect the Tnet communication wires to the same
T-Line module as described in the following steps.
a. Remove the module's power jumper.
b. Check the Tnet communication wiring for shorts
and grounds.
c. Terminate the Tnet communication wires to the
Tnet screw terminals indicated in Figure 5.
Note the polarity of the Tnet wires coming
from the TNPB.
d. Replace the module's power jumper.
3. Go to the next T-Line module on the Tnet and
connect the AC power wires as in step 1, using the
same polarity as on the first T-Line module. Do not
connect the communication wires yet.
4. To check for proper power polarity, measure the AC
voltage between one of the communication wires and
one of the communication terminals. If the AC
voltage is greater than 5 VAC, reverse the T-Line
module’s power wires and remeasure.
• If the voltage is still greater than 5 VAC, then
check for one of the improper wiring
configurations on page 12. Rewire the T-Line
modules according to one of the figures on
page 10 and remeasure.

9
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Calculating Wire and Transformer Requirements for a
Bus Power Wiring Configuration
Average CurrentAverage Current
Average CurrentAverage Current
Average Current True RMS CurrentTrue RMS Current
True RMS CurrentTrue RMS Current
True RMS Current
BB
BB
Board Typeoard Type
oard Typeoard Type
oard Type Max. Peak CurrentMax. Peak Current
Max. Peak CurrentMax. Peak Current
Max. Peak Current (Fluke model 77)(Fluke model 77)
(Fluke model 77)(Fluke model 77)
(Fluke model 77) (Beckman model 4410)(Beckman model 4410)
(Beckman model 4410)(Beckman model 4410)
(Beckman model 4410)
T540/T540v 0.670 A 0.176 A 0.117A (all outputs on)
T320/T320v 0.575 A 0.148 A 0.095 A (all outputs on)
To avoid excessive voltage drops, use the following formula (copper wire):
Example: Six T540v modules
The above formula and resulting values in feet are conservative and do not take into account the decreased current as
the wire pair extends past each module.
From the above Formula:
The total resistance allowed when wiring six T540v modules = 1.24 ohms
From the Wire Table:
12 AWG wire has a resistance of 1.588 ohms per 1000 feet.
Figure 7: Calculating Wire and Transformer Requirements for a Bus Power Configuration
Thus, you can use a total of 780 ft. of 12 AWG wire to
connect the six T540v modules. This means that you can
run a pair of wires to the modules a distance of 390 ft.,
after that distance you will need to add another
transformer.
The sizing of the transformer should be adjusted to
compensate for the non-sinusoidal waveshape of the
current requirements. The VA rating of the T-module
should be multiplied by three (3) when computing
multiple T-modules being supplied by one transformer.
Example: Six T540 modules
(6 modules) ∗(2.4 VA per module ∗3) = 43 VA
(A 40 VA transformer would be reasonable since all
outputs would not be on simultaneously.)
Wire Resistance = 5 V drop allowed
(# of T-modules) * (max. peak current)
1.24 Ohms = 5 Volts
6 * 0.670 A
Wire Table
Gauge No. (AWG) Ohms per 1000 ft
at 20 C (= 68 F)
10 0.9989
11 1.260
12 1.588
13 2.003
14 2.525
15 3.184
16 4.016
17 5.064
18 6.385
19 8.051
20 10.15
21 12.80
22 16.14
23 20.36
24 25.67
1.588 X = 1240 => X = 780.85 ft.
1.588 Ohms
1000 ft 1.24 Ohms X
NOTE: Resistances shown in the table above are for
solid wire only. If you are using stranded wire, refer to
the wire manufacturer’s specifications to determine the
proper resistances.

Rev. (29-JUN-99) • TNI v4.7 10 ©1995-99 Automated Logic Corporation
Figure 10: Multiple T-Line modules powered by separate transformers, each grounded to Earth Ground
T-Line Module Wiring
Figure 9: Multiple T-Line modules powered by separate transformers
Figure 8: Multiple T-Line modules powered by the same transformer, grounded to Earth Ground
POLARITY IS
IMPORTANT
PRI
24VAC
ISOLATED
LOAD IS OLATED
LOAD
COMM LINE
TWISTED PAIR
EQUIPMENT
GROUND
BONDED TO
EARTH
GROUND
(POLARITY IS IMPORTANT)
T-modT-mod
RIGHT
SEC
PRI
SEC
24VAC
ISOLATED
LOAD
COMM LINE
TWISTED PAIR
EQUIPMENT
GROUND
BONDED TO
EARTH
GROUND (POLARITY IS IMPORTANT)
PRI
SEC
24VAC
ISO LATED
LOAD
EQUIPMENT
GROUND
BONDED TO
EARTH
GROUND
T-mod T-mod
PRI
SEC
24VAC
IS O LAT ED
LOAD
COMM LINE
TWISTED PAIR (POLARITY IS IMPORTANT)
PRI
SEC
24VAC
ISOLATED
LOAD
T-modT-mod
EQUIPMENT
GROUND
BONDED TO
EARTH
GROUND

11
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Figure 11: T-Line modules powered by separate transformers
(loads have both separate and common power supplies)
Figure 12: T-Line modules powered by the same transformer
(loads have both separate and common power supplies)
TNI
24 VAC
GND
Load
-
+
NET
T-Board
24 VAC
GND
OUT
Bussed
Power
Load
-+
NET
T-Board
24 VAC
GND
OUT
Bussed
Power
T-net Protection Board
TNPB
24 VAC
TNPB
GND
GND
T-net
-
+
NET
Independent Power Supply
for load circuits.
(
Preferred Method
)
24 VAC
Common Power Supply
for load circuits and modules.
TNI
24 VAC
GND
Load
-+
NET
T-Board
24 VAC
GND
OUT
Bussed
Power
Load
-+
NET
T-Board
24 VAC
GND
OUT
Bussed
Power
(Preferred Method)
Join wires close
to transformer.
T-net Protection Board
TNPB
24 VAC 24 VAC 24 VAC
TNPB
GND
GND
T-net
-
+
NET
Independent Power Supplies Common Power Supply

Rev. (29-JUN-99) • TNI v4.7 12 ©1995-99 Automated Logic Corporation
PRI
SEC
24 V A C
COM M LIN E
TWIST ED P AIR
PRI
SEC
24 VA C
T-m odT-mod
CH A S S IS
GROUND
CHASSIS
GROUN D
G R E A T E R T H A N
7 V D I F F E R E N C E
LO AD LOAD
Figure 13: Multiple T-Line modules powered by the same transformer, but with polarity reversed
Figure 14: Multiple T-Line modules powered by separate transformers, grounded to Chassis Ground
Figure 15: Multiple T-Line modules powered by separate transformers, each grounded to
Earth Ground from opposite poles
Wrong
PR I
SEC
24 V A C
IS O LATED
LOAD
COMM LINE
TW IST ED P AIR
PRI
SEC
24 V A C
IS O LAT ED
LOAD
T-m odT-m od
EARTH
G ROUND
EA RTH
GROUND
G ROUND POLARITY
REVERSED
PRI SEC
24VAC
ISOLATED
LOAD ISOLATED LOAD
COMM LINE
TW ISTED PAIR
EARTH
GROUND
T-mod
T-mod
WIRE
POLARITY IS
REVERSED

13
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
TNI
TNPB TNPB
T
TT
T
T
T
MAX = 20 T-Boards
TNPB
T
TT
T
T
TNPB
T
TT
T
T
TNI
TNPB
MAX = 20 Boards
TNI
TNPB
T
TT
T
T
MAX = 20 T-Boards
REPOPTO TNPB
T
TT
T
T
MAX = 20 T-Boards
TNI
TNPB
T
TT
T
T
T
T
TT
T
T
T
T
MAX = 20 T-Boards
MAX = 20 T-Boards
REPOPTO
TNPB
TNPB
T-net Topologies
• If the voltage is still greater than 5 VAC, contact ALC Technical Support.
5. Connect the Tnet communication wires to the T-Line module using the same polarity as on the first T-Line module.
Repeat steps 3 through 5.
NOTE: If the T-modules are models that have resistors on the CMnet terminals instead of fuses and if more than 20
Figure 16: Possible T-net Topologies

Rev. (29-JUN-99) • TNI v4.7 14 ©1995-99 Automated Logic Corporation
T-modules are used on a T-net, then an Opto Repeater
(part no. REPOPT) must be inserted into the T-net after
the first 20 modules (see Fig. 6). A maximum of 40
modules may be on a T-net with the use of an Opto
Repeater.
Adding T-Line Modules
Hardware Procedure
1. Add the new T-Line module(s) to the existing T-net
(see the section "Power and Communications
Wiring" for more details).
2. Enter the I.D. number for the new module on the
parameter page of the TNI module driver (FB #15).
Refer to the section on Addressing for more
information.
3. Use one of the two methods described below to make
the TNI recognize the new T-Line module(s). Either
method is sufficient.
Software Method -- Zap the TNI as follows:
a. Go to the Modstat page for the TNI.
b. Press [Esc] to get a pop-up menu.
c. Type in ZAP.
Hardware Method -- Turn the TNI module's power
off then back on.
Software Procedure
1. Run FBfit to determine if the new T-Line FB will fit
with the other T-Line FBs into an existing real or
virtual module (16 kB).
2. If it fits, add the FB to config.txt, compile, and
download memory to the real or virtual TNI modules
to which the FB is being added.
3. If it doesn't fit, add a new virtual module and the FB
to config.txt, enter the new virtual module address on
the real TNI module driver parameter page, and
download parameters to the real TNI and download
memory to the new virtual module (see the section
"Downloading Memory" for more details).
Zone Sensor Wiring
CAUTION: Because the standard zone sensor inputs
are not surge protected, they should only be used for
thermistors or the enhanced zone sensor. Any other
use could result in damage to the hardware.
Standard Zone Sensor
(Using the Enhanced Zone Sensor Port)
1. Remove the module's power jumper.
2. For input 1 (UI 1), connect the zone sensor wires to
pins 1 and 2 on the 8-pin receptacle on the T-Line
module (see Figure 17).
3. Replace the power jumper.
4. Input the channel number, offset, and gain on the
Figure 17: Standard Zone Sensor connections
T-Line zone FB parameter page (UI 1 uses channel
number 31 and UI 2 uses channel number 32).
5. If using input 2 (UI 2) on the Enhanced Zone Sensor
Port, repeat steps 1-4, connecting the sensor between
pins 1 and 3 on the 8-pin connector on the T-Line
module see Figure 17.
NOTE: When making a sensor cable, disregard the
numbers imprinted on the plastic connector.
Enhanced Zone Sensor
1. Remove the module's power jumper.
2. Plug the Amp 8-pin connector to the 8-pin receptacle.
If you are constructing your own cable, use the
crimper shown in Figure 20. Refer to Figure 18 for
the cable wiring configuration. Use 22 AWG wire.

15
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Figure 18: Enhanced Zone Sensor Wiring Configuration
Figure 20: AMP Crimper (ALC part no. CRIMP)
Figure 19: Enhanced Zone Sensor Functions
NOTE: If local access is desired (see "Local
Access" section), leave the yellow and green wires
(pins 5 and 6) unconnected at the T-Line module.
These will be connected to the CMnet.
3. Replace the power jumper.
4. Enter the channel number, offset, and gain on the
T-Line FB parameter page as listed in the "Channel
Number" section.
ALC part no. CON is a package of 8-wire connectors and
covers (AMP part nos. 641237-8 and 640550-8) which
require a 22 AWG stranded wire. Other connectors are
available by calling your local Amp distributor at 800-
526-5142. The cable wiring configuration is shown
above. The cable should not exceed 50 ft.
NOTE: When making a sensor cable, disregard the
numbers imprinted on the plastic connector.
Using the Enhanced Zone Sensor
Shown in Figure 19, the enhanced zone sensor provides
local setpoint adjust, timed local override, and occupancy
indication.
Local Setpoint Adjust
Use the sensor's left switch to adjust the occupied
setpoints. When this switch is placed in the middle
position, the setpoints specified on the T-Line FB
parameter page are in effect. The switch's left position
lowers the setpoints by an amount specified on the
parameter page (default is 3 degrees). The switch's right
position raises the setpoints by the same amount.
87654321
J1
*
**
12345678
SENSOR
TERM
T-LINE
TERM
WIRE
COLOR FUNCTION
11
22
33
4
5
6
7
8
4
5
6
7
8
BLACK
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
WHITE
GND
THERMISTOR
SWITCH INPUT
RSZ+ LED
NOT USED *
NOT USED **
5V+, LED Power
NOT USED
T-Line Module
RSZ+
If Local Access is desired, this
wire will be + comm.
If Local Access is desired, this
wire will be - com m.
FEED
SLIDE
CAM
HANDLE
AMP
WIRE
SW1 SW2
R3
87654321
J1
J2
D1
TIMED
LOCAL
OVERRIDE
WARMER
NORMAL
SETPOINT
COOLER
OCCUPIED
INDICATOR
REMOTE
TERMINAL
CONNECTOR
SENSING
ELEMENT
TLO COOLER WARMER
22k Ohm10k Ohm
GND
(pin 1)
+5 V
(pin 3)
LOCAL
SETPOINT
ADJUST

Rev. (29-JUN-99) • TNI v4.7 16 ©1995-99 Automated Logic Corporation
Figure 21: Local Access Wiring
Figure 22: Local Access Wiring to RSZ+
Timed Local Override
Use the sensor's right switch to activate the zone override.
The switch is spring loaded and always returns to the
right position. This switch has no effect when the zone is
scheduled occupied. When the zone is scheduled
unoccupied, toggling the switch causes the zone to
become occupied. The amount of override time is equal
to the number of times the override switch is toggled
multiplied by the "override increment per toggle"
parameter as defined on the parameter page. For
example, if the increment is set at 60, toggle the switch
once for an occupancy of 60 minutes, twice for 120
minutes, etc. Once the zone is occupied from this switch,
pressing it again and holding it in the left position for the
reset interval (three seconds default) causes the zone to
become unoccupied.
Occupancy Indication
The LED on top of the sensor lights up whenever the
zone is occupied, whether from a regular schedule, the
action of the Local Override Switch, or a telephone
override.
NOTE: Pins 4 and 7 must be connected to utilize the
occupancy indicator.
Local Access (Optional)
The T-Line modules are not equipped with direct access
ports. This means that troubleshooting the modules can
be difficult for one person since the controlling TNI may
not be located near the T-Line module undergoing
maintenance. Using this procedure, it is possible to
access the T-Line modules locally through the CMnet
connections provided by ALC's RSZ+.
ALC part no. CON is a package of 8-wire connectors and
covers (AMP part nos. 641237-8 and 640550-8) which
require 22 AWG standard wire. Other connectors are
available by calling your local AMP distributor at 800-
526-5142. The cable wiring configuration is show in
Figure 18. The cable should not exceed 50 ft.
NOTE: When making a sensor cable disregard the
numbers imprinted on the plastic connector.
Procedure
1. Pull CMnet cable to each T-Line module at the same
time the Tnet communications cable is run (see
Figure 21).
NOTE: It is very important to isolate the CMnet cable
from the T-Line modules with an Opto Repeater at the
TNI (see Figure 21). Otherwise a shorted sensor could
crash the entire CMnet.
T-Mod
NI485N Cable
CMnet
TNI
G4106e
Dedicated
to T-Line
Tnet
Opto Repeater
G8102 Z540v
RSZ+
J3
T-Mod
CMnet
TNPBTNPB
RSZ+
CMnet To RSZ+
T-Line Module
12345678
Yellow Green
Yellow (5) to CMnet +
Green (6) to CMnet -
+
_

17
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
Figure 23: Input connections and jumpers for Modules T540 and T540v (bottom)
2. Check the CMnet wires for shorts and grounds.
3. Remove the module's power jumper.
4. Terminate the CMnet wires to the yellow and green
wires of the sensor cable (pins 5 and 6) at the T-Line
module as shown in Figure 22. Observe the proper
polarity.
5. Insert the module's power jumper. The CMnet may
now be accessed at the Enhanced Zone Sensor using
its Remote Terminal Connector port.
NOTE: This method bypasses the priority arbitration
provided by the gateway module (GCM2 or the
LANgate). To avoid potential communication errors,
make sure that no one attempts to communicate with the
system at the same time this method is used.
Input Wiring
The T-Line's inputs may accept dry contact, thermistor, or
0-5 VDC signals (see Figure 23 for jumper settings). For
non-standard inputs, refer to section "Custom Translation
Tables."
One input is dedicated to measuring space temperature. A
second input is used for either the Enhanced Zone
sensor's local setpoint adjust/TLO switch, or a general
purpose 10k Ohm thermistor/dry contact input. Inputs 3
and 4 of the T540 and T540v modules are jumper
selectable for either 0-5 VDC (with a sensor output
impedance of 10k Ohm or less), or 10k Ohm thermistor/
dry contact (see Figure 23). Note that the enhanced zone
sensor, if used, requires two of the T-Line's inputs.
Some current switches that are not true contact closures
may not go to zero Ohms when the switch is closed. Any
switch which has more than 412 Ohms effective
resistance (0.2 V) when closed must have an interposing
relay when used with T-Line modules.
NOTE: The output impedance of any 0-5 VDC source
should not exceed 10k Ohms.
Table 1: Input Wiring Guidelines
Type Input Max Length
(feet)
Gauge Wire
(AWG) Shielding
0-5 VDC 50 24
(minimum)
shielded
(grounded to Gnd
terminal)
Thermistor/Dry
Contact 50 24 (minimum)
shielded
(grounded to Gnd
terminal)
Enhanced Zone
Sensor 50 24 (minimum) unshielded
Procedure
1. Remove the T-Line's power jumper.
2. Check the sensor wiring for shorts and grounds.
3. Terminate the sensor wires to the Input and GND
terminals as shown in Figure 23. See "Using Quick
Disconnects" for guidelines.
4. Select the proper jumper settings for inputs 3 and 4
(modules T540 and T540v only).
5. Replace the T-Line's power jumper.
IN3
IN4
Input Signal
In3 In4
Jumper ON = Digital / Thermistor
Jumper OFF = 0 - 5 VDC
IN3
IN4
In3
In4
+-
+-
+-
+-
Ground
OUT
PWR
.
GND.
V+
0-5 VDC
Thermistor
(ALC part no. RSZ)
Dry Contact
IN3 or IN4
+Gnd
Jumper OFF
Jumper ON
Jumper ON
IN3 or IN4
IN3 or IN4
T540 module
T540v module
Therm/Volt
Therm/Volt
Jumpers
Jumpers

Rev. (29-JUN-99) • TNI v4.7 18 ©1995-99 Automated Logic Corporation
6. Verify the input by measuring the voltage between
the GND terminal of the analog input and the
positive terminal. The input voltage for thermistors
should be between 0 and 5 V.
7. Enter the channel number, offset, and gain on the
T-Line zone FB parameter page as listed in the
"Channel Number" section.
Custom Translation Tables
In addition to the inputs already mentioned, it is possible
to create custom translation tables for non-standard
thermistor or slidepot inputs. Provided on the parameter
page of the TNI module driver are two user-definable
tables for translating these inputs.
The following are typical applications for the custom
translation tables:
•Thermistors other than Type 2 (such as Type 3).
•Slide potentiometer inputs.
•Non-linear voltage inputs (0-5 VDC maximum
range).
These tables use a 10 point linear translation method to
approximate a non-linear curve of resistance or voltage to
the desired units.
Procedure
1. Display the TNI module driver parameter page
(FB #15).
2. For thermistor, slidepot, and other resistance inputs
set the option "Is input specified in voltage?" to NO.
For voltage inputs, set the option to YES.
3. Determine the accuracy and range needed. Note the
following:
•Values which lie between two defined entries are
interpolated linearly by the FB.
•The first and last entries of the resistance table
should always be set to zero and infinity (32767
x 10 represents infinity) in the event that the
sensor should short or open. In the case of
voltage inputs, the first and last input voltages
should be set to zero and 5 V. These are the
default values.
Input Ohms Input Value
0 x 10 Ohms = 300
230 x 10 Ohms = 150
405 x 10 Ohms = 120
752 x 10 Ohms = 90
935 x 10 Ohms = 80
1172 x 10 Ohms = 70
1478 x 10 Ohms = 60
1879 x 10 Ohms = 50
2406 x 10 Ohms = 40
7032 x 10 Ohms = 0
32767 x 10 Ohms = -60.8
Figure 25: Example Custom Table for a Sample
Slidepot Installed in Place of RSZ+
(Tested Resistance Entered on the Left)
Figure 24: Example Custom Table for a Precon Type 3
Thermistor Sensor
Input Ohms Input Value
0 x 10 Ohms = -1.00
474 x 10 Ohms = -1.00
607 x 10 Ohms = -0.75
910 x 10 Ohms = -0.50
1210 x 10 Ohms = -0.25
1540 x 10 Ohms = 0.00
1860 x 10 Ohms = 0.25
2150 x 10 Ohms = 0.50
2360 x 10 Ohms = 0.75
2400 x 10 Ohms = 1.00
32767 x 10 Ohms = 1.00
4. Determine the resistance or voltage at the desired
settings. This information may be obtained either
from manufacturer reference tables or through
testing.
5. Select a custom translation table that is not currently
in use. Record the custom gain from this table for
use when defining inputs which will use the custom
translation table in the module.
6. Enter the scaled voltage or resistance input on the
left and then enter the corresponding value on the
right (see Figures 24 and 25 for examples).
The resistance values of the slidepot in Figure 25
(left column) were obtained by measuring the

19
Rev. (29-JUN-99) • TNI v4.7 ©1995-99 Automated Logic Corporation
resistance of the positions of the slidepot in 1/8
increments (far left, 1/8, 1/4, 3/8... far right).
Note that the slidepot input values (see Figure 25,
right column) are defined with a setpoint-bias rather
than absolute temperatures. These input values are
multiplied by the "Enhanced Sensor: Setpoint Input
Bias" parameter (see Figure 31) as the slidepot is
adjusted (see Note #3 below) and then added to the
zone setpoint. This method allows you to globally
modify the above parameter for all T-Line function
blocks in the TNI module instead of changing the
lookup table parameters for each zone.
7. Download parameters to this FB.
8. To activate these tables enter the gain of the
translation table used (either 15.00 or 15.06) on the
T-Line FB parameter pages that contain the input for
which the table applies. Set the offset to 0.00.
NOTES:
1. The minimum resistance for the slide pot can not go
below 4.7k Ohms. If the resistance does go below
4.7k Ohms, insert a 4.7k Ohm resistor in series with
the slide pot. A zero Ohm reading may simulate a
TLO pulse to the module in cases where a TLO
momentary contact may be in parallel with the
slidepot.
2. The lowest resistance range allowed on a slidepot
input is 5k Ohms. This guarantees that sufficient
resistance exists between steps to allow for good
linear approximation.
3. To be able to set the "Enhanced Sensor: Setpoint
Input Bias" parameter for slidepots, the slidepot must
be connected to input 2 (pins 3 and 1 in place of the
RSZ+).
Figure 26: Output Terminations
*
*
* - Not present on T320 and T320v models
24 V a c
GN
D
TO 24 VAC TERMINAL
TO GND TERMINAL
DO
24VAC
DO
SECONDARY
(SEC)
PRIMARY
(PRI)
TO CIRCUIT BREAKER

Rev. (29-JUN-99) • TNI v4.7 20 ©1995-99 Automated Logic Corporation
Channel Numbers
Table 2: T540 and T320 Module Outputs
IMPORTANT NOTE: This table is only for modules WITHOUT flow sensors. See table 3 for
modules with flow sensors.
I/O Type Signal
Type Outputs Used Channel Number Range Offset Gain
Start/Stop DO#1 Digital 1 11 ---
Start/Stop DO #2 Digital 2 12 ---
Start/Stop DO #3 Digital 3 13 ---
Start/Stop DO #4 * Digital 4 14 ---
Start/Stop DO #5 * Digital 5 15 ---
Floating Motor AO#1 Analog 1 (Open)
2 (Close) 11 (Open) 12 (Close) ---
Floating Motor AO #2 * Analog 3 (Open)
4 (Close) 13 (Open) 14 (Close) ---
Pulse Width AO#1 Analog 1 11 ---
Pulse Width AO#2 Analog 2 12 ---
Pulse Width AO#3 Analog 3 13 ---
Pulse Width AO #4 * Analog 4 14 ---
Occupied Light † Digital None 16 ---
* T540 module only
† Required if Enhanced Zone Sensor (RSZ+) is used