Autonics TN Series Use and care manual

TN Series
Two-Degree-of-Freedom PID Temperature Controllers
Communication Manual ÊÊÊ MCT-TNC1-V1.1-EN

Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê5
Manual Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê7
Common Symbols in the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê9
Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê11
1. Modbus RTU and ASCII Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê15
1.1. Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê15
1.2. Frame Structure of Modbus RTU and ASCII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê16
1.2.1. Read Coil Status (Func 01-01H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê16
1.2.2. Read Input Status (Func 02-02H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê17
1.2.3. Read Holding Registers (Func 03-03H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê18
1.2.4. Read Input Registers (Func 04-04H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê19
1.2.5. Force Single Coil (Func 05-05H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê20
1.2.6. Preset Single Register (Func 06-06H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê21
1.2.7. Preset Multiple Registers (Func 16-10H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê22
1.2.8. Exception Response - Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê23
1.3. Autonics Modbus Address System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê24
2. Modbus Mapping Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê25
2.1. Read Coil Status (Func 01, R/W) / Force Single Coil (Func 05, R/W) . . . . . . . . . . . . . . . . . . . . . . . . . Ê25
2.2. Read Discrete Inputs (Func 02, R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê26
2.3. Read Input Status (Func 04, R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê30
2.4. Read Input Registers (Func 04, R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê31
2.5. Read Holding Register (Func 03, R/W) / Write Single Register (Func 06, R/W) / Write Multiple
Registers (Func 16, R/W)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê37
2.5.1. Operation parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê37
2.5.2. Multi SV parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê37
2.5.3. PID control parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê39
2.5.4. Input parameter group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê40
2.5.5. Pattern parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê43
2.5.6. Control parameter group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê46
2.5.7. PID group parameter group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê49
2.5.8. Event parameter group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê52

2.5.9. Alarm output parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê63
2.5.10. Communication parameter group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê66
2.5.11. Other parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê70
2.6. Masking Address (Func 03/06, R/W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê73
2.7. User Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê81
2.7.1. User Group Address (Func 03/06/16, R/W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê81
2.7.2. User Group Data (Func 03/06, R/W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê82
2.7.3. User group setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê84
3. PLC register map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê93
3.1. Monitoring group (Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê93
3.2. Setting parameter group (Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ê95

Preface
Thank you for purchasing Autonics products.
Be sure to read and follow the Safety Precautions thoroughly before use.
This manual contains information about the product and how to use it properly, so keep it in a place
where users can easily find it.
Preface 5

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Manual Guide
•Use the product after fully reading the contents of the manual.
•The manual explains the product functions in detail and does not guarantee the contents other than
the manual.
•Any or all of the manual may not be edited or copied without permission.
•The manual is not provided with the product.
•Download and use from our website (www.autonics.com).
•The contents of the manual are subject to change without prior notice according to the improvement
of the product’s performance, and upgrade notices are provided through our website.
•We put a lot of effort to make the contents of the manual a little easier and more accurate.
Nevertheless, if you have any corrections or questions, please feel free to comment through our
website.
Manual Guide 7

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Common Symbols in the Manual
Failure to follow instructions may result in serious injury or death.
Failure to follow instructions may result in injury or product damage.
Supplementary explanation of the function
Example of that function
Important information about the feature
Common Symbols in the Manual 9

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Safety Considerations
•Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
•Symbol ! indicates caution due to special circumstances in which hazards may occur.
Failure to follow instructions may result in serious injury or death.
Failure to follow instructions may result in injury or product damage.
WARNING
1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury
or substantial economic loss.(e.g. nuclear power control, medical equipment, ships, vehicles,
railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in personal injury, economic loss or fire.
2. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct
sunlight, radiant heat, vibration, impact or salinity may be present.
Failure to follow this instruction may result in explosion or fire.
3. Install on a device panel to use.
Failure to follow this instruction may result in electric shock.
4. Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in fire or electric shock.
5. Check ‘Connections’ before wiring.
Failure to follow this instruction may result in fire.
6. Do not disassemble or modify the unit.
Failure to follow this instruction may result in fire or electric shock.
Safety Considerations 11

CAUTION
1. When connecting the power input and relay output, use AWG 20 (0.50 mm2) cable or over, and
tighten the terminal screw with a tightening torque of 0.74 to 0.90 N m. When connecting the sensor
input and communication cable without dedicated cable, use AWG 28 to 16 cable and tighten the
terminal screw with a tightening torque of 0.74 to 0.90 N m.
Failure to follow this instruction may result in fire or malfunction due to contact failure.
2. Use the unit within the rated specifications.
Failure to follow this instruction may result in fire or product damage
3. Use a dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in fire or electric shock.
4. Keep the product away from metal chip, dust, and wire residue which flow into the unit.
Failure to follow this instruction may result in fire or product damage.
Cautions during Use
1. Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.
2. Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature
sensor, wire it as 3-wire type, using cables in same thickness and length.
For thermocouple (TC) temperature sensor, use the designated compensation wire for extending
wire.
3. Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power
line and input signal line closely, use line filter or varistor at power line and shielded wire at input
signal line. Do not use near the equipment which generates strong magnetic force or high frequency
noise.
4. Do not apply excessive power when connecting or disconnecting the connectors of the product.
5. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting
the power.
6. Do not use the unit for other purpose (e.g. voltmeter, ammeter), but temperature controller.
7. When changing the input sensor, turn off the power first before changing. After changing the input
sensor, modify the value of the corresponding parameter.
8. Do not overlapping communication line and power line. Use twisted pair wire for communication
line and connect ferrite bead at each end of line to reduce the effect of external noise.
9. Make a required space around the unit for radiation of heat. For accurate temperature measurement,
warm up the unit over 20 min after turning on the power.
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10. Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power.
11. Do not wire to terminals which are not used.
12. This unit may be used in the following environments.
◦Indoors (in the environment condition rated in ‘Specifications’)
◦Altitude Max. 2,000 m
◦Pollution degree 2
◦Installation category II
The specifications, dimensions, etc are subject to change without notice for product improvement
Some models may be discontinued without notice.
For your safety, read and follow the considerations written in the instruction manual, other manuals
and Autonics website.
Safety Considerations 13

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1. Modbus RTU and ASCII Protocol
1.1. Modbus
The Modbus industrial protocol was developed in 1979 to make communication possible between
automation devices. The protocol has expanded to include implementations over serial, TCP/IP, and
the user datagram protocol (UDP). Today, it is a common protocol used by countless devices for simple,
reliable, and efficient communication across a variety of modern networks.
Refer to the reference document of developer for the details.
1.1. Modbus 15

1.2. Frame Structure of Modbus RTU and ASCII
1.2.1. Read Coil Status (Func 01-01H)
Reads output (0X reference, Coil) ON/OFF status in the Slave device.
Query (Master)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Starting Address 2-byte 4-Char
No. of Points/Registers 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC: Slave Address to No. of Points
* Calculation range of LRC: Slave Address to No. of Registers
Response (Slave)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Byte Count 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Data
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1.2.2. Read Input Status (Func 02-02H)
Reads Input ON/OFF status (1X reference) in Slave device.
Query (Master)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Starting Address 2-byte 4-Char
No. of Points/Registers 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC: Slave Address to No. of Points
* Calculation range of LRC: Slave Address to No. of Registers
Response (Slave)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Byte Count 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Data
1.2. Frame Structure of Modbus RTU and ASCII 17

1.2.3. Read Holding Registers (Func 03-03H)
Reads the Binary data of Holding Registers (4X reference) in Slave device.
Query (Master)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Starting Address 2-byte 4-Char
No. of Points/Registers 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC: Slave Address to No. of Points
* Calculation range of LRC: Slave Address to No. of Registers
Response (Slave)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Byte Count 1-byte 2-Char
Data 2-byte 4-Char
Data 2-byte 4-Char
Data 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Data
18 Autonics | TN Series

1.2.4. Read Input Registers (Func 04-04H)
Reads the Binary data of Input Registers (3X reference) in Slave device.
Query (Master)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Starting Address 2-byte 4-Char
No. of Points/Registers 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC: Slave Address to No. of Points
* Calculation range of LRC: Slave Address to No. of Registers
Response (Slave)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Byte Count 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Data 1-byte 2-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Data
1.2. Frame Structure of Modbus RTU and ASCII 19

1.2.5. Force Single Coil (Func 05-05H)
Turns ON (FF00 H) or OFF (0000 H) of single coil (0X reference) status in Slave device.
Query (Master)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Coil Address 2-byte 4-Char
Force Data 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Force Data
Response (Slave)
Field Name RTU ASCII
Header None : (Colon, 0x3A)
Slave Address 1-byte 2-Char
Function 1-byte 2-Char
Coil Address 2-byte 4-Char
Force Data 2-byte 4-Char
Error Check 01) CRC (16-bit) LRC (2-Char)
Trailer None CRLF (0x0D 0x0A)
01) Error Check
* Calculation range of CRC/LRC: Slave Address to Force Data
20 Autonics | TN Series