Autonics TM Series User manual

Preface
© Copyright Reserved Autonics Co., Ltd. I
USER MANUAL

Preface
II © Copyright Reserved Autonics Co., Ltd.

Preface
© Copyright Reserved Autonics Co., Ltd. III
Preface
Thank you for purchasing an Autonics product.
Please familiarize yourself with the information contained in the Safety Precautions section
before using this product.
This user manual contains information about the product and its proper use, and should be kept
in a place where it will be easy to access.

User Manual Guide
IV © Copyright Reserved Autonics Co., Ltd.
User Manual Guide
Please familiarize yourself with the information in this manual before using the product.
This manual provides detailed information on the product's features. It does not offer any
guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.
A user manual is not provided as part of the product package.
Visit our web site (www.autonics.com) to download a copy.
The manual's content may vary depending on changes to the product's software and other
unforeseen developments within Autonics, and is subject to change without prior notice.
Upgrade notice is provided through out homepage.
We contrived to describe this manual more easily and correctly. However, if there are any
corrections or questions, please notify us these on our homepage.

User Manual Symbols
© Copyright Reserved Autonics Co., Ltd. V
User Manual Symbols
Symbol
Description
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature's use.
※1 Annotation mark.

Safety Considerations
VI © Copyright Reserved Autonics Co., Ltd.
Safety Considerations
Following these safety precautions will ensure the safe and proper use of the product and
help prevent accidents, as well as minimizing possible hazards.
Safety precautions are categorized as Warnings and Cautions, as defined below:
Warning Failure to follow the instructions may lead to a serious injury
or accident.
Caution Failure to follow the instructions may lead to a minor injury
or accident.
Fail-safe device must be installed when using the unit with machinery that may cause
serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment,
ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster
prevention devices, etc.)
Failure to follow this instruction may result in fire, personal injury, or economic loss.
Install on a device panel to use.
Failure to follow this instruction may result in fire.
Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in fire.
Check 'Connections' before wiring.
Failure to follow this instruction may result in fire.
Do not disassemble or modify the unit.
Failure to follow this instruction may result in fire.
When connecting the power input and relay output, use AWG 26 to 12cable, and connecting
the sensor input and communication cable without dedicated cable, use AWG 28 to 14cable.
Failure to follow this instruction may result in fire or malfunction due to contact failure.
Use the unit within the rated specifications.
Failure to follow this instruction may result in fire or product damage.
Use dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit in the place where flammable/explosive/corrosive gas, humidity, direct
sunlight, radiant heat, vibration, impact, or salinity may be present.
Failure to follow this instruction may result in fire or explosion.
Keep metal chip, dust, and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.

Caution during Use
© Copyright Reserved Autonics Co., Ltd. VII
Caution during Use
Follow instructions in 'Cautions during Use'. Otherwise, It may cause unexpected accidents.
Check the polarity of the terminals before wiring the temperature sensor.
For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and
length.
For thermocouple (CT) temperature sensor, use the designated compensation wire for
extending wire.
Keep away from high voltage lines or power lines to prevent inductive noise.
In case installing power line and input signal line closely, use line filter or varistor at power
line and shielded wire at input signal line.
Do not use near the equipment which generates strong magnetic force or high frequency
noise.
Do not apply excessive power when connecting or disconnecting the connectors of the
product.
Install a power switch or circuit breaker in the easily accessible place for supplying or
disconnecting the power.
Do not use the unit for other purpose (e.g. voltmeter, ammeter), but temperature controller.
When changing the input sensor, turn off the power first before changing.
After changing the input sensor, modify the value of the corresponding parameter.
Power supply should be insulated and limited voltage/current or Class 2, SELV power
supply device.
Do not overlapping communication line and power line.
Use twisted pair wire for communication line and connect ferrite bead at each end of line to
reduce the effect of external noise.
Make a required space around the unit for radiation of heat.
For accurate temperature measurement, warm up the unit over 20 min after turning on the
power.
Make sure that power supply voltage reaches to the rated voltage within 2 sec after
supplying power.
Do not wire to terminals which are not used.
Install DIN rail vertically from the ground.
This unit may be used in the following environments.
①Indoors (in the environment condition rated in 'Specifications')
②Altitude max. 2,000m
③Pollution degree 2
④Installation category II
The above specifications are subject to change and some models may be discontinued without
notice.
Be sure to follow cautions written in the instruction manual, user manual and the technical
descriptions (catalog, homepage).

Caution during Use
VIII © Copyright Reserved Autonics Co., Ltd.

Table of Contents
© Copyright Reserved Autonics Co., Ltd. IX
Table of Contents
Preface ................................................................................................................................... 3
User Manual Guide ................................................................................................................ 4
User Manual Symbols ............................................................................................................ 5
Safety Considerations ............................................................................................................ 6
Caution during Use................................................................................................................. 7
Table of Contents ................................................................................................................... 9
1Product Introduction.................................................................................13
1.1 Features .................................................................................................................. 13
1.2 Components and accessories................................................................................. 14
1.3 Models..................................................................................................................... 19
1.3.1 Model list and descriptions......................................................................... 20
1.4 Parts and features................................................................................................... 21
1.4.1 Front parts .................................................................................................. 21
1.4.2 Other parts ................................................................................................. 23
2Specifications............................................................................................25
3Dimensions................................................................................................27
3.1 Installation ............................................................................................................... 27
3.1.1 Connector connection ................................................................................ 27
3.1.2 Module connection ..................................................................................... 28
3.1.3 Mounting with bolts .................................................................................... 29
3.1.4 Mounting on DIN rail .................................................................................. 29
4Connections and Insulation Block Diagram ...........................................31
4.1 TM2 Series .............................................................................................................. 31
4.2 TM4 Series .............................................................................................................. 32
4.3 Wiring precautions................................................................................................... 33
4.3.1 Sensor connection ..................................................................................... 33
4.3.2 Power supply connection ........................................................................... 34
4.3.3 Communication line wiring ......................................................................... 34
4.3.4 Module connection ..................................................................................... 35
5Preparation and Startup ...........................................................................37
5.1 General process...................................................................................................... 37
5.2 Setup values when power ON................................................................................. 37
5.3 Temperature control examples................................................................................ 38
5.3.1 Single module ............................................................................................ 38
5.3.2 Multiple modules ........................................................................................ 40
6Parameter Settings and Functions ..........................................................41
6.1 Input ........................................................................................................................ 41
6.1.1 Input type and temperature range.............................................................. 41
6.1.2 Input type.................................................................................................... 42

Table of Contents
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6.1.3 Input temperature sensor unit .................................................................... 42
6.1.4 Input correction........................................................................................... 43
6.1.5 Input digital filter ......................................................................................... 43
6.1.6 SV high/low-limit value ............................................................................... 44
6.2Control output.......................................................................................................... 45
6.2.1 Control output operation mode................................................................... 45
6.2.2 Deadband/Overlap band ............................................................................ 47
6.2.3 MV high/low-limit value............................................................................... 51
6.2.4 Ramp function ............................................................................................ 52
6.2.5 Auto/Manual control ................................................................................... 54
6.2.6 Manual control baseline MV....................................................................... 54
6.2.7 Manual control initial MV ............................................................................ 55
6.2.8 Control output............................................................................................. 55
6.3 Temperature control ................................................................................................ 56
6.3.1 Temperature control method ...................................................................... 56
6.3.2 ON/OFF control .......................................................................................... 56
6.3.3 PID control.................................................................................................. 57
6.3.4 Auto-tuning ................................................................................................. 60
6.4 Alarm output ............................................................................................................ 62
6.4.1 Alarm output target channel ....................................................................... 62
6.4.2 Alarm output operating mode..................................................................... 63
6.4.3 Alarm output option .................................................................................... 64
6.4.4 Alarm SV .................................................................................................... 65
6.4.5 Alarm output hysteresis.............................................................................. 66
6.4.6 Alarm output method .................................................................................. 66
6.4.7 Alarm output delay ..................................................................................... 67
6.4.8 Loop break alarm(LBA) .............................................................................. 68
6.4.9 Sensor break alarm .................................................................................... 71
6.4.10 Heater burnout alarm ................................................................................. 71
6.4.11 Alarm output OFF....................................................................................... 73
6.4.12 Alarm output examples............................................................................... 74
6.5 Communications...................................................................................................... 77
6.5.1 Communication address............................................................................. 77
6.5.2Communications speed settings ................................................................ 78
6.5.3 Communications parity bit .......................................................................... 78
6.5.4 Communication stop bit.............................................................................. 79
6.5.5Response wait time .................................................................................... 79
6.5.6 Enable/Disable communications writing..................................................... 79
6.5.7 USB-to-Serial connection........................................................................... 80
6.6 Monitoring function .................................................................................................. 81
6.6.1 Control output MV monitoring .................................................................... 81
6.6.2 Heating MV monitoring............................................................................... 81
6.6.3 Cooling MV monitoring ............................................................................... 81
6.6.4 Heater current monitoring........................................................................... 81
6.7 Run/Stop function .................................................................................................... 82
6.7.1 Control output for STOP............................................................................. 82
6.7.2 Alarm output for STOP ............................................................................... 82
6.8 Multi SV ................................................................................................................... 83

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© Copyright Reserved Autonics Co., Ltd. XI
6.8.1 Number of multi SVs .................................................................................. 83
6.8.2 Multi SV No. settings.................................................................................. 83
6.8.3SV for Multi SVs ......................................................................................... 83
6.9 Digital input.............................................................................................................. 84
6.9.1 Digital input terminal settings ..................................................................... 84
6.9.2 Digital input terminal target channel........................................................... 84
6.10 Error ........................................................................................................................ 85
6.10.1 Sensor error, MV setting ............................................................................ 85
6.11 Parameter initialization............................................................................................ 86
7Simple Error Diagnosis ............................................................................87
7.1 Error display ............................................................................................................ 87
7.2 Trobleshootings....................................................................................................... 87
8DAQMaster ................................................................................................89
8.1 Overview ................................................................................................................. 89
8.2 Features .................................................................................................................. 90

Table of Contents
XII © Copyright Reserved Autonics Co., Ltd.

1 Product Introduction
© Copyright Reserved Autonics Co., Ltd. 13
1Product Introduction
1.1 Features
TM Series module type temperature controller realizes high-speed controlling with superior
sampling cycle (TM4 – 100 ms, TM2 – 50 ms). Side connector connection makes less wiring
work and close mounting possible for up to 31 units without additional power and communication
wires for expansion modules. PC parameter setting and monitoring is possible via RS485
communication or dedicated USB cable. In addition, more reliable temperature controlling can
be realized via various convenient functions.
Multi channels (4-CH/2-CH) simultaneous controlling possible
Each channel insulated – Dielectric strength 1,000VAC
No communication and power supply for expansion modules required using module
connectors : Up to 31 module (124 channels/62 channels) expansion possible
High-speed sampling cycle (100ms/50ms)
Heating/Cooling simultaneous controlling
Heater burn-out detection via a current transformer (CT).
PC parameter setting via PC (USB cable and RS485 communication)
: Supports comprehensive device management program (DAQMaster)
※Communication coverter, sold separately
: SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter),
SCM-US48I (USB to RS485 converter), SCM-38I (RS232C to RS485 converter),
SCM-US (USB to serial converter)
: Enables to set parameters via SCM-US which does not required supplying power
and wiring
Easy maintenance via connector type connection
: Sensor input connector, control output connector, power/communication connector
Multi-input/multi-range
Heater disconnection alarm (CT function)
※CT, sold separately: CSTC-E80LN, CSTC-E200LN, CSTS-E80PP

1 Product Introduction
14 © Copyright Reserved Autonics Co., Ltd.
1.2 Components and accessories
(1) Components
Make sure all listed components are included with your product before use. If any
components are missing or damaged, please contact our sales department or your dealer.
Note that power supply/communications connectors are provided with basic modules only.
(2) Accessories (sold separately)
Communication converter
SCM-WF48 (Wi-Fi to RS485·USB
wireless communication converter)
SCM-US48I
(USB to RS485 converter)
SCM-38I
(RS232C to RS485 converter)
SCM-US
(USB to Serial converter)

1 Product Introduction
© Copyright Reserved Autonics Co., Ltd. 15
Current transformer(CT)
CSTC-E80LN
• Max. load current: 80A(50/60Hz)
※Max. load current for TM Series is 50A.
• Current ratio: 1/1000
• Wire wounded resistance: 31Ω±10%
(unit: mm)

1 Product Introduction
16 © Copyright Reserved Autonics Co., Ltd.
CSTC-E200LN
• Max. load current: 200A(50/60Hz)
※Max. load current for TM Series is 50A.
• Current ratio: 1/1000
• Wire wounded resistance: 20Ω±10%
(unit: mm)

1 Product Introduction
© Copyright Reserved Autonics Co., Ltd. 17
CSTS-E80PP
Max. load current: 80A (50/60Hz)
※Max. load current for TM Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31Ω±10%
(unit: mm)
For using CT, do not supply first part current when opening CT output.
It occurs high voltage at CT output part.
Using current of above CTs are same as 50A. But be sure that inner hole sizes are different.
Select it properly for the environment.

1 Product Introduction
18 © Copyright Reserved Autonics Co., Ltd.
Display unit
DS/DA-T Series (RS485 communication input type display unit)
Connect RS485 communication input type display unit (DS/DA-T Series) and TM Series,
the display unit displays present value of the device without PC/PLC.
Images of components and accessories may differ from actual products.
For more information about any of the above products, please refer to the concerned
product's user manual. Visit our website (www.autonics.com) to download it.

1 Product Introduction
© Copyright Reserved Autonics Co., Ltd. 19
1.3 Models
TM 4 - N 2 R B
①
②
③
④
⑤
⑥
Category
Description
①Model TM Multi-channel modular temperature controller
②Channels 2 2-channel
4 4-channel
③Auxiliary
input/output
2-channel
2
CT input, Digital input (DI-1, DI-2),
Alarm output 1/2,
RS485 communication output
4
CT input, Digital input (DI-1, DI-2),
Alarm output 1/2/3/4,
RS485 communication output
4-channel N RS485 communication output
④Power supply 2 24 VDC
⑤Control output
2-channel R Relay output
C Selectable current or SSR drive output
4-channel R Relay output
S SSR drive output
⑥Module type
B Basic module
E Expansion module※1
※1. The expansion module does not supply power/comm. terminal. Order it with the basic
module.

1 Product Introduction
20 © Copyright Reserved Autonics Co., Ltd.
1.3.1 Model list and descriptions
Model
Name
Control
Output
Option Input/Output
Structure
Input
Output
TM2
Series
TM2-22RB Relay output
CT input,
Digital input
(DI-1, DI-2)
Alarm 1/2,
RS485 comm. output
Basic
module
TM2-22CB
Current or
SSR drive
output
Alarm 1/2,
RS485 comm. output
TM2-42RB Relay output Alarm 1/2/3/4,
RS485 comm. output
TM2-42CB
Current or
SSR drive
output
Alarm 1/2/3/4,
RS485 comm. output
TM2-22RE Relay output Alarm 1/2,
RS485 comm. output
Expansion
module
TM2-22CE
Current or
SSR drive
output
Alarm 1/2,
RS485 comm. output
TM2-42RE Relay output Alarm 1/2/3/4,
RS485 comm. output
TM2-42CE
Current or
SSR drive
output
Alarm 1/2/3/4,
RS485 comm. output
TM4
Series
TM4-N2RB Relay output
- RS485 comm. output
Basic
module
TM4-N2SB SSR drive
output
TM4-N2RE
Relay output
Expansion
module
TM4-N2SE SSR drive
output