Avlite AV-15 Supplement

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Department of Defence
 

Avlite Systems
AUSTRALIA
t: [phone]
USA
t: [phone]
w: www.avlite.com
e: [e-mail]
Solar Aviation Light
AV-15
The AV-15 solar powered LED light is exceptional value, incorporating some
of the most advanced technology available to provide up to a 3.5km visible
range (ashing).The unit is suitable for a variety of applications including
barricade lighting and general hazard marking, and is used by some of the
world’s largest mining companies to mark haul routes.
The AV-15 can be installed in minutes and requires no operator intervention.The
AV-15 has a rotary switch to allow users to change the ash rate of the light without the
need for special tools or programmers.This compact light is designed to be completely
maintenance-free and has a service life of over 5 years.The internally housed battery is
user-replaceable after years of service.
During daylight hours the solar module charges the battery and then on dusk the light
automatically begins operation once the ambient light threshold drops sufciently.
The AV-15 features Avlite’s Single LED Optic which boasts exceptional power to light output
efciency.The tough outer polycarbonate lens incorporates an environment-friendly spike
to deter unwelcome bird life.
Optional ON/OFF Switch
The AV-15 is also available with an optional ON/OFF switch for temporary installations such
as worksites.
Features
• Up to 3.5km visible range
(ashing), up to 1.5km visible
range (steady-on) – color
dependant
• Integrated solar/battery system
• Completely sealed for an IP68
waterproof rating
• User-replaceable NiMH battery
for long service life & wide
temperature range
• User-adjustable ash rates,
including steady-on
• Installs in minutes & operates
maintenance-free for up to ve
years
Typical Applications
• Solar Barricade Light
• Solar Caution Light
• Solar Hazard Light
Compliance
• FAA AC150/5370-2F for
construction and barricade
installations
“The solar powered LED lights
are signicantly better than the
battery powered lights previously
used due to better visibility.”
Jerry Haskins,
Managing Director,
Aus West Airlines,
Rio Tinto Mine Site WA
Bird deterrent spike
Single LED Optic
Internal
user-replaceable
battery in sealed
compartment
Internal solar module
Automatic night
activation
Lens and base
moulded from
UV-stabilised
LEXAN®
polycarbonate
Internal user-adjustable
ash settings

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Department of Defence
 

Avlite Systems
AUSTRALIA
t: [phone]
USA
t: [phone]
w: www.avlite.com
e: [e-mail]
Solar Aviation Light
AV-15
•Specications subject to change or variation without notice
*Subject to standard terms and conditions
†Intensity setting subject to solar availability
User-Adjustable Flash Rates
FLASH RATE
SETTING
Flash Sequence
(on, off, on...)
0STEADY-ON
(intensity reduced)
1 0.5, 1.0
2 0.5, 3.5
3 1.0, 3.0
4 0.5, 5.5
5 0.3, 0.7
6 0.3, 0.7, 0.3, 0.7, 0.3, 0.7, 0.3, 15.7
7 0.3, 1.7
8 0.3, 2.2
9 0.5, 2.0
A 0.3, 2.7
B 0.5, 2.5
C 0.7, 2.3
D 0.5, 4.5
E 1.0, 4.0
F Custom Setting
Other ash patterns are
available on request
Flash characteristic is selected via internal rotary switch
located in the battery compartment
SPECIFICATIONS•* AV-15
Light Characteristics
Light Source 1 LED
Available colors Red, Green,White,Yellow, Amber, Blue
Peak Intensity (cd)† Flashing: Blue - 3.0 Red - 6.2 Green - 7.6 White - 6.8 Yellow - 5.9
Vertical Divergence (degrees) 7
Reector Type Single LED Optic
Available Flash Characteristics 16 user-adjustable ash rates, including steady-on
(other ash rates available on request)
Intensity Adjustments 32 automatic step-down settings based on power demand of ash code
selection, from 100% at 10% duty cycle through 25% at xed on
LED Life Expectancy (hours) >100,000
Electrical Characteristics
Operating Voltage (V) 3.6
Temperature Range -40 to 80°C
Solar Characteristics
Solar Module Type Multicrystalline
Output (watts) 0.45
Solar Module Efciency (%) 14
Charging Regulation Microprocessor controlled
Power Supply
Battery Type High grade NiMH – Environmentally friendly
Battery Capacity (Ah) 1.6
Nominal Voltage (V) 3.6
Autonomy (nights) Steady-on: >14 (14 hour darkness)
Flashing: >35 (14 hour darkness, 12.5% duty cycle)
Physical Characteristics
Body Material LEXAN® Polycarbonate – UV stabilized
Lens Material LEXAN® Polycarbonate – UV stabilized
Lens Diameter (mm/inches) 98 / 37/8
Lens Design Single LED Optic
Mounting 4 x 6mm mounting holes
Height (mm/inches) 141 / 5½
Width (mm/inches) 136 / 53/8
Mass (kg/lbs) 0.5 / 11/8
Product Life Expectancy Up to 12 years
Certications
CE EN61000-6-3:1997.EN61000-6-1:1997
Quality Assurance ISO9001:2008
Waterproof IP68
Intellectual Property
Patents US Pat. No. 6,667,582.AU Pat. No. 778,918
Trademarks AVLITE® is a registered trademark of Avlite Systems
Warranty * 3 year warranty
Options Available • External ON/OFF switch
• IR LED
AV-15 with optional ON/OFF switch

Version 3.1
AV-15
with User-Adjustable Flash Settings
Solar Aviation Light
Installation & Service Manual

AV-15
with User-Adjustable Flash Settings
Solar Aviation Light
Bird deterrent spike
Single LED Optic
Internal
user-replaceable
battery in sealed
compartment
Internal solar module
Automatic night
activation
Lens and base
moulded from
UV-stabilised
LEXAN®
polycarbonate
Internal user-adjustable
ash settings

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3
AV-15 Solar Aviation Light
Table of Contents
Version No. Description Date Approved
1.2 Update Manual May 2010 K. Paton
2.0 Update: New Design May 2012 J. Dore
2.1 Update: Replacing the Battery June 2012 J. Dore
3.0 Update:Product Code October 2012 J. Dore
3.1 Update: Spec table January 2013 J. Dore
Introduction..........................................................................................Page 4
Operating Principle .............................................................................Page 4
Technology...........................................................................................Page 4
AV-15 Model .........................................................................................Page 5
Installation............................................................................................Page 6
Flash Codes.........................................................................................Page 6
Flash Code Table.................................................................................Page 7
Maintenance and Servicing................................................................Page 8
Trouble Shooting.................................................................................Page 9
AV-15 Optional Congurations...........................................................Page 9
Avlite Light Warranty.........................................................................Page 10

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4
AV-15 Solar Aviation Light
Introduction
Congratulations! By choosing to purchase an Avlite light, you have become the
owner of one of the most advanced solar LED aireld lights in the world.
Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation
aids, and particular care has been taken to ensure your light gives years of trouble free service.
As a commitment to producing the highest quality products for our customers, Avlite has been
independently certied as complying with the requirements of ISO 9001:2008 quality management
system.
By taking a few moments to browse through this booklet, you will become familiar with the versatility of
your light, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your light.
Operating Principle
The solar module of the light converts sunlight to an electrical current that is used to charge the
battery. The battery provides power to operate the light at night.
The asher unit has very low current requirements. A microprocessor drives an ultra bright
LED through a DC/DC converter, which enables the LED’s to operate within the manufacturer’s
specications. The battery is protected from over-charging within the circuit to ensure maximum
battery life.
On darkness, the microprocessor will initiate a program check and after approximately 1 minute will
turn on.
Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specically
for defense, government, civil and humanitarian aid operations in the most remote,
toughest environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of software and
related circuitry. All individual electronic components are sourced directly by Avlite procurement staff
ensuring that only the highest quality components are used in our products.
LED Technology
All aviation lights use the latest advancements in LED (Light Emitting Diode) technology as a light
source. The major advantage of LED’s over traditional light sources is well established in that they
typically have an operational life in excess of 100,000 hours, resulting in substantial savings to
maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts including optic
lenses, light bases and a range of other components ensures that all Avlite products are of a
consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. Complex shapes
such as the AV70 and 16-segment multi-focus lenses are a testament to the company’s superior in-
house lens manufacturing capabilities and outstanding optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of innovative
designs, with other regional patents pending in Canada, United Kingdom and Europe.

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5
AV-15 Solar Aviation Light
AV-15 Model
The Avlite Systems AV-15 LED compact light that incorporates some of the most advanced
technology available. Designed to be maintenance-free and have a service life of over 5 years,
the AV-15 is supplied ready for installation, and requires no operator intervention.
An optional external ON/OFF switch can be installed on request.
•Specications subject to change or variation without notice *Subject to standard terms and conditions †Intensity setting subject to solar availability
SPECIFICATIONS•* AV-15
Light Characteristics
Light Source 1 LED
Available colors Red, Green,White,Yellow,Amber, Blue
Peak Intensity (cd)† Flashing: Blue - 3.0 Red - 6.2 Green - 7.6 White - 6.8 Yellow - 5.9
Vertical Divergence (degrees) 7
Reector Type Single LED Optic
Available Flash Characteristics 16 user-adjustable ash rates, including steady-on
(other ash rates available on request)
Intensity Adjustments 32 automatic step-down settings based on power demand of ash code
selection, from 100% at 10% duty cycle through 25% at xed on
LED Life Expectancy (hours) >100,000
Electrical Characteristics
Operating Voltage (V) 3.6
Temperature Range -40 to 80°C
Solar Characteristics
Solar Module Type Multicrystalline
Output (watts) 0.45
Solar Module Efciency (%) 14
Charging Regulation Microprocessor controlled
Power Supply
Battery Type High grade NiMH – Environmentally friendly
Battery Capacity (Ah) 1.6
Nominal Voltage (V) 3.6
Autonomy (nights) Steady-on: >14 (14 hour darkness)
Flashing: >35 (14 hour darkness, 12.5% duty cycle)
Physical Characteristics
Body Material LEXAN® Polycarbonate – UV stabilized
Lens Material LEXAN® Polycarbonate – UV stabilized
Lens Diameter (mm/inches) 98 / 37/8
Lens Design Single LED Optic
Mounting 4 x 6mm mounting holes
Height (mm/inches) 141 / 5½
Width (mm/inches) 136 / 53/8
Mass (kg/lbs) 0.5 / 11/8
Product Life Expectancy Up to 12 years
Certications
CE EN61000-6-3:1997.EN61000-6-1:1997
Quality Assurance ISO9001:2008
Waterproof IP68
Intellectual Property
Patents US Pat. No. 6,667,582.AU Pat. No. 778,918
Trademarks AVLITE® is a registered trademark of Avlite Systems
Warranty * 3 year warranty
Options Available • External ON/OFF switch
• IR LED

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6
AV-15 Solar Aviation Light
Charging the Battery
New lights should be left in the sun for 1-2 days to ensure battery is charged before placing in
service. Please note, light will re-charge even when switch is turned to ‘OFF’ position.
Preferred Installation Location
For best light performance, ensure solar modules are not covered and are in clear view of the
sky with no shadows.
1. The AV-15 will be supplied preset to the requested ash code.
2. The light can be directly positioned in your desired location. Secure it, utilising the 4 x holes in the
ange. Ensure the light is bolted to an even, at surface.
Adjusting the Flash Code
1. Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to
expose the adjustment plug.
2. Unscrew the adjustment plug.
3. Using a small at bladed screwdriver adjust the Flash Code to the desired setting.
4. Cover the light, in darkness, for at least 30 seconds to activate the light sensor. Make sure the light
is ashing correctly.
5. Uncover the light and wait at least 30 seconds to make sure the light turns off in daylight.
6. Insert the adjustment plug and replace the battery.
7. Replace the cover and secure using the 4 x screws. Do Not over tighten screws.
8. Position the light in your desired location and secure, utilising the 4 x holes in the ange. Ensure
the light is bolted to an even, at surface.
+-
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
Battery
Position
User
Replaceable
Battery
Light
Base
Installation
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
OFF ON
Battery
Terminals
Adjustment
Switches
Flash Codes

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7
AV-15 Solar Aviation Light
Selecting an Intensity/Power Setting
Using the latest technology in software, the AV-15 automatically adjusts the Intensity Setting when
Flash Code is set.
Selecting a Flash Code- Rotary Switch
All AV-15 Lights are tted with a rotary switch. Turning the small arrow to the appropriate number or
letter will set the code (see ‘Flash Codes’ section of this manual). The unit may take up to one minute
to activate a new ash code. A comprehensive list of available ash codes is listed In the ‘Flash Code
Table’ section of this manual.
Rotary
Switch
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
A
B
Flash Code Table
Note: If a Specic Flash Code has to be pre-set at the factory it will be found at Switch Position F
SWITCH
POSITION FLASH SETTING DUTY CYCLE
ON (sec) OFF (sec)
0Steady On 100%
10.5 1.0 33%
20.5 3.5 12.5%
31.0 3.0 25%
40.5 5.5 8.5%
50.3 0.7 30%
60.3 (On), 0.7 (Off), 0.3, 0.7,
0.3, 0.7, 0.3, 15.7 6.5%
70.3 1.7 15%
80.3 2.2 12%
90.5 2.0 20%
A0.3 2.7 10%
B0.5 2.5 16.5%
C0.7 2.3 23.5%
D0.5 4.5 10%
E1.0 4.0 20%
FCustom Flash Code Position

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8
AV-15 Solar Aviation Light
Maintenance and Servicing
Designed to be maintenance free, the AV-15 requires minimal attention, though the following
maintenance and servicing information is provided to help ensure the life of your Avlite product.
1. Cleaning Solar Panels - occasional cleaning of the solar panels may be required. Using a cloth and
warm soapy water, wipe off any foreign matter before rinsing the panels with fresh water.
2. Battery Check - inspection of batteries should be performed every two years (minimum) to ensure
that the charger, battery and ancillary electronics are functioning correctly. Using a voltage meter,
check that the battery voltage is at least 3.6 volts under 50mA load, and ensure all terminals are
clear of foreign matter.
Replacing the battery- Don’t throw the unit out!!
The AV-15 light is the only compact aviation light with a double sealed battery compartment. This
provides the user with the ability to change the battery after years of operation.
1. Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to expose
the adjustment plug.
2. Unscrew the adjustment plug.
3. Use a small at bladed screwdriver to turn unit OFF.
4. Unscrew positive and negative battery leads.
5. Discard old battery in a safe manner. Please remember to recycle where possible.
6. Reattach positive and negative leads to new battery and then place back into case.
7. Switch lantern ‘ON’ via internal switch.
8. Cover the light, in darkness, for at least 30 seconds to activate the light sensor. Make sure the light is
ashing correctly.
9. Uncover the light and wait at least 30 seconds to make sure the light turns off in daylight.
10. Insert the adjustment plug and replace the battery.
11. Replace the cover and secure using the 4 x screws.
Care must be taken to observe the polarity of the battery before the leads are re-connected, and
ensure the replacement battery is correctly tted. Always discard old batteries in a safe manner.
Long Term Storage Instructions (>4 weeks)
If light is required to be stored for longer than 4 weeks, please turn the light off using the internal
ON/OFF switch (or external ON/OFF switch where tted).
1. Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to expose
the adjustment plug.
2. Unscrew the adjustment plug.
3. Using a small at bladed screwdriver switch the ON/OFF switch to the OFF position.
4. Insert the adjustment plug and replace the battery.
5. Replace the cover and secure using the 4 x screws. Do Not over tighten screws.
6. Repeat these steps to re-activate your light when it is removed from storage.

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9
AV-15 Solar Aviation Light
Trouble Shooting
Problem Remedy
Light will not activate. • Ensure internal switch (or external switch where tted) is set to the ‘ON
position.
• Ensure light is in darkness.
• Wait at least 45 seconds for the program to initialise in darkness.
• Ensure switch setting is on a valid code (See Flash Codes section of this
manual).
• Ensure battery terminals are properly connected.
• Ensure battery voltage is above 3.6 volts.
Timing codes will not change. • Turn rotary switch several times to ensure contacts are clear.
Light will not operate for the
entire night. • Expose light to direct sunlight and monitor operation for several days. Avlite products typically require 1.5 hours of direct sunlight per day to
retain full autonomy. From a discharged state, the light may require
several days of operational conditions to ‘cycle’ up to full autonomy.
• Ensure solar module is clean and not covered by shading during the day.
AV-15 Optional Congurations
ON/OFF Switch
An optional external ON/OFF switch can be installed on request (additional charges will apply).
Custom Flash Patterns
Other ash patterns are available on request.

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10
AV-15 Solar Aviation Light
Activating the Warranty
Upon purchase, the Avlite Systems warranty must be activated for recognition of future claims. To do
this you have two (2) options:
1. Postal Registration
Please complete the Avlite Systems Warranty Registration Card and return to Avlite within 30 days
of your purchase.
2. Online Registration
Please complete the Online Registration Form at; www.avlite.com
Avlite Systems will repair or replace your lantern in the event of electronic failure for a period
of up to three years from the date of purchase.
The unit must be returned to Avlite freight prepaid.
Warranty Terms
1. Avlite Systems warrants that any Avlite aviation products tted with telemetry equipment including
but not limited to AIS, GSM, GPS or RF (“Telemetry Products”) will be free from defective materials
and workmanship under normal and intended use, subject to the conditions hereinafter set forth,
for a period of twelve (12) months from the date of purchase by the original purchaser.
2. Avlite Systems warrants that any rotationally-moulded products (“Roto-Moulded Products”) and
accessory products (“Accessory Products”) will be free from defective materials and workmanship
under normal and intended use, subject to the conditions hereinafter set forth, for a period of
twelve (12) months from the date of purchase by the original purchaser.
3. Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products, Roto-
Moulded Products and Accessory Products (“Avlite Products”) will be free from defective materials
and workmanship under normal and intended use, subject to the conditions hereinafter set forth,
for a period of three (3) years from the date of purchase by the original purchaser.
4. Avlite Systems will repair or replace, at Avlite’s sole discretion, any Telemetry Products, Roto-
Moulded Products, Accessory Products or Avlite Products found to be defective in material and
workmanship in the relevant warranty period so long as the Warranty Conditions (set out below)
are satised.
5. If any Telemetry Products or Avlite Products are tted with a rechargeable battery, Avlite Systems
warrants the battery will be free from defect for a period of one (1) year when used within original
manufacturer’s specications and instructions.
Warranty Conditions
This Warranty is subject to the following conditions and limitations;
1. The warranty is applicable to lanterns manufactured from 1/1/2009.
2. The warranty is void and inapplicable if:
a. the product has been used or handled other than in accordance with the instructions in the
owner’s manual and any other information or instructions provided to the customer by Avlite;
b. the product has been deliberately abused, or misused, damaged by accident or neglect or in
being transported; or
c. the defect is due to the product being repaired or tampered with by anyone other than Avlite or
authorised Avlite repair personnel.
3. The customer must give Avlite Systems notice of any defect with the product within 30 days of the
customer becoming aware of the defect.
4. Rechargeable batteries have a limited number of charge cycles and may eventually need
to be replaced. Typical battery replacement period is 3-4 years. Long term exposure to high
temperatures will shorten the battery life. Batteries used or stored in a manner inconsistent with
the manufacturer’s specications and instructions shall not be covered by this warranty.
Avlite Light Warranty V1.1

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11
AV-15 Solar Aviation Light
5. No modications to the original specications determined by Avlite shall be made without written
approval of Avlite Systems.
6. Avlite lights can be tted with 3rd party power supplies and accessories but are covered by the 3rd
party warranty terms and conditions.
7. The product must be packed and returned to Avlite Systems by the customer at his or her
sole expense. Avlite Systems will pay return freight of its choice.A returned product must be
accompanied by a written description of the defect and a photocopy of the original purchase
receipt. This receipt must clearly list model and serial number, the date of purchase, the name and
address of the purchaser and authorised dealer and the price paid by the purchaser. On receipt
of the product, Avlite Systems will assess the product and advise the customer as to whether the
claimed defect is covered by this warranty.
8. Avlite Systems reserves the right to modify the design of any product without obligation to
purchasers of previously manufactured products and to change the prices or specications of any
product without notice or obligation to any person.
9. Input voltage shall not exceed those recommended for the product.
10. Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern
models.
11. This warranty does not cover any damage or defect caused to any product as a result of water
ooding or any other acts of nature.
12. There are no representations or warranties of any kind by Avlite or any other person who is an
agent, employee, or other representative or afliate of Avlite, express or implied, with respect to
condition of performance of any product, their merchantability, or tness for a particular purpose, or
with respect to any other matter relating to any products.
Limitation of Liability
To the extent permitted by section 68A of the Trade Practices Act 1974 (Cth), the liability ofAvlite
Systems under this Warranty will be, at the option of Avlite Systems, limited to either the replacement
or repair of any defective product covered by this Warranty. Avlite Systems will not be liable to Buyer
for consequential damages resulting from any defect or deciencies in accepted items.
Limited to Original Purchaser
This Warranty is for the sole benet of the original purchaser of the covered product and shall not
extend to any subsequent purchaser of the product.
Miscellaneous
Apart from the specic warranties provided under this warranty, all other express or implied warranties
relating to the above product is hereby excluded to the fullest extent allowable under law. The warranty
does not extend to any lost prots, loss of good will or any indirect, incidental or consequential costs or
damages or losses incurred by the purchaser as a result of any defect with the covered product.
Warrantor
Avlite Systems has authorised distribution in many countries of the world. In each country, the
authorised importing distributor has accepted the responsibility for warranty of products sold by
distributor. Warranty service should normally be obtained from the importing distributor from whom
you purchased your product. In the event of service required beyond the capability of the importer,
Avlite Systems will full the conditions of the warranty. Such product must be returned at the owner’s
expense to the Avlite Systems factory, together with a photocopy of the bill of sale for that product, a
detailed description of the problem, and any information necessary for return shipment.
Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor.
Sealite products are subject to certain Australian and worldwide patent applications.

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12
AV-15 Solar Aviation Light
Solar Aviation Lighting
Obstruction Lighting
(LIOL A & LIOL B)
Typical Applications
• Temporary & permanent
aireld lighting
• Remote, emergency &
defence aireld lighting
• Barricade, hazard &
perimeter lighting
• Obstruction Lighting
For a complete list of product compliances
including ICAO & FAA, please contact Avlite today
Radio Controlled &
PALC Systems (FCC Compliant)
Aireld Markers
& Accessories
Head Ofce
Avlite Systems
11 Industrial Drive
Somerville, Vic 3912
Australia
 

A subsidiary of Sealite Pty Ltd www.sealite.com
Area & Sign Lighting
Other Avlite Products Available
Tel: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.avlite.com