Avlite AV-OL-KT-I1 Supplement

V1.0
INSTALLATION & SERVICE MANUAL
AV-OL-KT-I1
Obstruction Lighting Kit
ICAO - I-1

2
Version No. Description Date Reviewed Approved Design
1.0 AV-OL-KT-I1 Manual Launch November 2019 P. Naidu W. Evans M. Sugars

AV-OL-KT-I1 - Obstruction Light Kit
Installation & Service Manual
Latest products and information available at www.avlite.com 3
Table of Contents
1.0 Introduction ...............................................................................................................4
2.0 Technology.................................................................................................................5
3.0 AV-OL-KT-I1 Models..................................................................................................6
3.1 Available Options....................................................................................................................................... 8
4.0 AV-OL-KT-I1 Data Sheet ..........................................................................................9
5.0 Safety Information..................................................................................................10
6.0 Operation and Setup...............................................................................................11
6.1 System Overview.......................................................................................................................................11
6.2 LI Dual Light Fixture.................................................................................................................................11
6.3 T1 Controller.................................................................................................................................................13
7.0 Unpacking, Installation, Wiring and Setup ......................................................... 14
7.1 Unpacking ......................................................................................................................................................14
7.2 Installation......................................................................................................................................................14
7.2.1 Tools Required ..................................................................................................................................15
7.2.2 Location ...............................................................................................................................................15
7.2.3 Cabling Requirements.................................................................................................................16
7.2.4 Factory Configuration..................................................................................................................16
7.2.4 Installation Recommendation .................................................................................................16
7.3 Testing Procedure....................................................................................................................................21
8.0 Maintenance and Servicing .................................................................................. 21
9.0 Replacement Parts ................................................................................................. 21
10.0 Troubleshooting.......................................................................................................22

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1.0 Introduction
Congratulations! By choosing to purchase an Avlite product, you have become the owner
of one of the most advanced obstruction products in the world.
Avlite Systems draws on more than 25 years of experience in the design and manufacture
of navigation aids, and particular care has been taken to ensure your product gives years
of trouble-free service.
As a commitment to producing the highest quality products for our customers, Avlite has
been independently certified as complying with the requirements of ISO 9001:2015 quality
management system.
By taking a few moments to browse through this booklet, you will become familiar with the
versatility of your lighting kit, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your
product.
Acronyms and Abbreviations
The following abbreviations will be used throughout this Installation Manual:
cd candela
ft. foot
in. inch
LED Light Emitting Diode
VAC Volts, Alternating Current
VDC Volts, Direct Current
AWG American Wire Gauge
CMI Combined Medium Intensity
LIOL Low Intensity Obstruction Light
ILAB ICAO Low Intensity Type A and B
LI Low Intensity

AV-OL-KT-I1 - Obstruction Light Kit
Installation & Service Manual
Latest products and information available at www.avlite.com 5
2.0 Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specifically
for defence, government, civil and humanitarian aid operations in the most remote,
toughest environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of
software and related circuitry. All individual electronic components are sourced directly by
Avlite procurement staff ensuring that only the highest quality components are used in our
products.
LED Technology
All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a
light source. The major advantage of LED’s over traditional light sources is well established
in that they typically have an operational life in excess of 100,000 hours, resulting in
substantial savings to maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts
including optic lenses, light bases and a range of other components ensures that all Avlite
products are of a consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The
company has superior in-house lens manufacturing capabilities to support outstanding
optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of
innovative designs, with other regional patents pending in Canada, United Kingdom and
Europe.

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3.0 AV-OL-KT-I1
The AV-OL-KT-I1 Obstruction Lighting Kit is a full turnkey solution for I-1 structures of up to
45m above ground level (AGL). These include telecommunication towers and utility towers,
wind turbines, cranes, buildings and other tall structures.
The I-1 Obstruction Solution comes fully assembled, ready to install, and includes the
following items:
• 1 x Low Intensity (LI) Dual Obstruction Light with integral Photocell
• Central Control Unit
The LI dual light fixture is a low intensity LED obstruction light designed to comply with
ICAO LIOL Type A and Type B requirements. It is set to illuminate at night in the Steady-
burning configuration for I-1. The LED optics offer an energy efficient and cost- effective
lighting solution.
The I-1 Obstruction Light Solution is available in two input power configurations; a universal
AC (100-264VAC) or DC (12-48VDC) (solar compatible) and comes with Star2M™ monitoring
via GSM or SATCOM as options.
With a range of available brackets and cables, utility and telecommunication companies,
electrical contractors and state and local governments can now quickly and easily
purchase all obstruction lighting components from a single source, simplifying the ordering
process and reducing the possibility of incompatible, stand-alone components from
different manufacturers.
Note: This installation and service manual must be used in conjunction with the
installation manuals of the individual lighting kit components.
• AV-OL-LI-D Installation and Service Manual

AV-OL-KT-I1 - Obstruction Light Kit
Installation & Service Manual
Latest products and information available at www.avlite.com 7
Note: Mounting hardware not included.
1 x Control Unit
1 x LI Dual Obstruction Light Dual AV-OL-LI-D
[10.3in]
259.2mm
[5.3in]
133mm
[8.5in]
216mm
[12.75in]
323.9mm
[13.5in]
342.9mm
[10in]
254mm
[12in]
304.8mm
[6.66in]
169.1mm

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3.1 Available Options
• Solar Input Power (for 12-48VDC) – Call Avlite for details.
• Cable Kit (for 45m height)
50m of 2.5mm2, 3 conductor wire.
• Light Mounting Brackets
For LI Dual Obstruction light: Right Angle Mounting Bracket-Low Intensity
Fixtures
Please Contact Avlite for details.
• Remote Monitoring and Control
Avlite offers remote Star2M™ monitoring via GSM or SATCOM.
Operators can remotely monitor the status of their installation from a compatible
device. The system can also be configured to send out SMS text messages or
e-mail alerts to designated operators should alarm conditions be triggered, such
as low voltage or light failure.
Please contact Avlite for operational information for the Monitoring & Control
options.
• Mounting Bolt Kit (includes bolts, nuts, washers)
Please contact Avlite for further details.

AV-OL-KT-I1 - Obstruction Light Kit
Installation & Service Manual
Latest products and information available at www.avlite.com 9
4.0 AV-OL-KT-I1 Data Sheet
* Calculated using Dual LI Type B lights.
+ Please refer to the individual light installation manuals for further specifications
ICAO I-1 Obstruction Kit AC DC
Electrical Characteristics
Input Voltage 100-264VAC 12-48VDC
Input Frequency 50/60 Hz N/A
Power Consumption
Peak 20VA 6W
Average* Night: 15VA Night: 4.5W
Physical Characteristics
Dimensions Height
(inches/mm)
Width
(inches/mm)
Lens Diameter
(inches/mm)
Mass
(lbs./kg)
LI Dual 8.5 / 216 10.3 / 259.2 5.3 / 133 2.53/ 1.15
Control Unit 13.5 / 343 12 / 305 6.66 / 169 16 / 7.3
Mounting
LI Dual ¾ inch pipe thread
Control Unit Wall mounted (mounting accessories available)
Certifications and Compliance
CE EN61000-6-3:2007, EN61000-6-1:2007
FCC 47 CFR Part 15, subpart B
Quality Assurance ISO9001:2015
Protection Rating Junction and Control Box: IP65/NEMA4X Lights: IP68
ICAO Low Intensity Obstruction Light Type A & B
Intellectual Property
Trademarks AVLITE®is a registered trademark of Avlite Systems
Warranty +5 year warranty on light fixtures
3 year warranty on Control Unit
Options Available Mounting Brackets
Solar Input Power (for 12-48VDC)
Cable Kit (for 45m height)
Remote Monitoring and Control
Mounting Bolt Kit (includes bolts, nuts, washers)

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5.0 Safety Information
Before proceeding with installation or service, make sure the following conditions are met:
• Ensure the tower or mast is grounded (NO RF OR SHOCK HAZARD)
• Check the mast lighting circuit is not faulty
• Ensure power lines are not ‘live’ (NO ELECTRICAL HAZARD)
• Avoid touching live circuits!
• Avoid touching any component or any part of the circuitry while the unit is operating.
Do not change components or make adjustments inside the unit with power on.
• Make sure the mounting pole is vertically aligned to guarantee the required beam
pattern of the obstruction light.
• Make sure any nearby obstacles do not impede the lights’ beam pattern.
• When installing, comply with all local electrical code(s).
• Mains power should always be disconnected when work is being done in close
proximity to electrical fittings, and electrical work should only be done by a licensed
electrician.
• Operate the light only within the indicated electrical ratings and product usage
instructions.
• To ensure that the light and peripheral equipment function safely and correctly, use
cable in compliance with the effective local electrical code.
• Do not stare at the LED or shine the LED into your eyes or those of another person.
• Dispose of the product according to the local laws and regulations for your region, for
example, at a recycling centre that accepts electronic devices.