Avlite AV-70 Supplement

"We Believe Technology
Improves Navigation."
Solar Aviation Light
AV-70
Installation & Service Manual - V7.0

2Solar Aviation Light
AV-70
Version No. Description Date Reviewed Approved Design
7.0 (Current) AV-70 Product update, Manual
redesign and content update
June 2021 P. Naidu W. Evans M. Sugars
6.0 AV-70 Manual Launch June 2019 P. Naidu W. Evans M. Sugars
Manual Update Register

Want the latest product information?
Visit www.avlite.com 3
Contents
1.0 Introduction................................................................................................................................................................................... 4
2.0 Technology .....................................................................................................................................................................................5
3.0 AV-70 Models (ICAO, FAA L-861T and L-863) ....................................................................................................................... 6
3.1 Available Options.................................................................................................................................................................... 6
4.0 AV-70 Data Sheet..........................................................................................................................................................................8
5.0 Safety Information....................................................................................................................................................................... 9
6.0 Operation and Setup..................................................................................................................................................................10
6.1 Activation.................................................................................................................................................................................10
Charging the Battery.............................................................................................................................................................10
Preferred Installation Location ...........................................................................................................................................10
Lantern Operation.................................................................................................................................................................. 11
6.2 Setting an Intensity Power................................................................................................................................................... 11
6.3 Rotary switches A and B .......................................................................................................................................................12
6.3 Flash Codes..............................................................................................................................................................................12
7.0 Optional IR Remote....................................................................................................................................................................16
8.0 Unpacking, Installation, Wiring and Setup...........................................................................................................................18
8.1 Unpacking................................................................................................................................................................................. 18
8.2 Installation ...............................................................................................................................................................................18
8.3 Installation Recommendations ...........................................................................................................................................19
9.0 Maintenance and Servicing..................................................................................................................................................... 23
10.0 Trouble Shooting...................................................................................................................................................................... 26
11.0 Warranty ..................................................................................................................................................................................... 26
Notes ................................................................................................................................................................................................... 27

4Solar Aviation Light
AV-70
1.0 Introduction
Congratulations! By choosing to purchase an Avlite light, you have become the owner of one of the most advanced

Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids, and particu-
lar care has been taken to ensure your light gives years of trouble free service.

as complying with the requirements of ISO 9001:2015 quality management system.
By taking a few moments to browse through this booklet, you will become familiar with the versatility of your light,
and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration at www.avlite.com.

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2.0 Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven reputation for rapid, innovative, and

most remote, toughest environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of software and related circuitry.

quality components are used in our products.
LED Technology
All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major ad-
vantage of LED’s over traditional light sources is well established in that they typically have an operational life in excess
of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light bases
and a range of other components ensures that all Avlite products are of a consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has superior in-
house lens manufacturing capabilities to support outstanding optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of innovative designs, with other
regional patents pending in Canada, United Kingdom and Europe.

6Solar Aviation Light
AV-70
3.0 AV-70 Models (ICAO, FAA L-861T and L-863)

its ability to operate reliably in low sunlight conditions. Made from tough, durable polycarbonate and using the latest
LED’s, the AV-70 light boasts dual high-performance solar modules incorporated into Avlite’s proprietary optics.


with an external interface port for supplementary battery charging via DC input as well as power line control (PLC)
communication. Please consult tyour lighting system documentation for more information. The battery is protected
from over-charging within the circuit to ensure maximum battery life.
Radio Control capability is optional and can be used in conjunction with a PALC or simple handheld controller. Users

TM
or the Installation and Trouble Shooting Manual available at www.avlite.com.
Multiple Radio Controllers can be used to operate the lights at the same time.

directly onto any 200mm outside diameter (OD) mount.
3.1 Available Options
• Radio Control
• External Switch
• IR Light output
• PALC

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Visit www.avlite.com 7
Automatic night
activation
Tough UV-
Stabilised LEXAN
polycarbonate lens
and light base
(Behind) External
Interface Port for
External Charging
and Programming.
Band of colour
identication tape
LED Aviation lens
with 0 to +7 degree
vertical divergence
Dual High Performance
Solar Modules
User replaceable
battery in sealed
compartment
(Behind) Optional
External Switch

9.09 in
240 mm
9.45 in
200 mm

Sealed
Vent




8Solar Aviation Light
AV-70
4.0 AV-70 Data Sheet
AV-70 B1 B2 B3
Light Characteristics
Light Source LED
Available Colours 
 
Intensity Adjustments 
LED Life Expectancy (hours) >100,000
Electrical Characteristics
Circuit Protection Integrated
Temperature Range 
Transport and Storage Temperature Range  
Solar Characteristics
Solar Module Type Monocrystalline
Output (Watts) 
 21
Charging Regulation MPPT
Power Supply
Battery Type  
Battery Capacity (Ah)  17.2 2.5
Nominal Voltage (V)  4.0
Programming/ Charger Integrated (DC) External (AC)
Charge Port Rated Power 5 W
Input Voltage 
Radio Controlled
 
Range 
Expandability AvMesh®
Compliance 
Physical Characteristics
Body Material 
Body Color options 
Lens Material 
Lens Diameter (mm/inches) 
Lens Design Single-LED optic
Mounting 6 x 17mm holes on 200mm PCD
 240 / 9.45
Width (mm/inches) 
Mass (kg/lbs)   
Service Life Up to 12 years
Environmental Standards
Shock 
Vibration 
Wind Speed Up to 160kph / 100mph
 
Compliance
 
LED Color Standard (Engineering Brief No. 67D)
ICAO 
EMC EN61000-6-4:2012, EN61000-6-2:2019
 ISO9001:2015
Waterproof 
Trademarks 
Other
Warranty * 
Options Available 
Terms and Conditions 
Warranty Terms and Conditions - www.avlite.com

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5.0 Safety Information
Before proceeding with installation or service, make sure the following conditions are met:
• 
• Avoid touching live circuits!
• Avoid touching any component or any part of the circuitry while the unit is operating. Do not change components
or make adjustments inside the unit with power on.
• 
light.
• Make sure any nearby obstacles do not impede the lights’ beam pattern.
• When installing, comply with all local electrical code(s).
• 
electrical work should only be done by a licensed electrician.
• Operate the light only within the indicated electrical ratings and product usage instructions.
• To ensure that the light and peripheral equipment function safely and correctly, use cable in compliance with the

• Do not stare at the LED or shine the LED into your eyes or those of another person.
• Dispose of the product according to the local laws and regulations for your region, for example, at a recycling
centre that accepts electronic devices.

10 Solar Aviation Light
AV-70
6.0 Operation and Setup
Avlite’s AV-70 is a robust, completely self-contained solar powered LED light. The solar module of the light converts
sunlight to an electrical current that is used to charge the battery during daylight hours. The battery provides power to
operate the light at night.


is only required for short periods (i.e. it is being moved or needs to be stored often), and disconnecting the battery is
not viable.
External Interface Port
The external interface port is also found at the base of the unit. This can be used to recharge the battery or directly

the external interface port can also be used for PLC Communication as well as manual programming via direct
connection with the Avlite wireless remote controller. Please see the AvMeshTM
information.
6.1 Activation
Automatic Solar Charging
New lights should be left in the sun for several days to ensure battery is charged before placing in service.
Charging the Battery
The AV-70 contains an integrated solar/battery charging system which allows them to run on solar power or universal
mains (AC) input of 90-264VAC via an inline external AC power supply. The AC can be connected either to a generator


can be used to manually charge the battery.
Manual battery charging

(provided either via a generator or 240 VAC utility) is provided into the external interface port. Charging will be

Maintenance section of this manual.
Preferred Installation Location

Optional
External
ON/OFF
switch
External
Interface
Port