AWH TANKO CP Series Product guide

A member of NEUMO Ehrenberg Group
OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
Container cleaning device
TANKO®CP Jet Cleaner
TANKO-CP2, TANKO-CP2S, TANKO-CP3
Armaturenwerk Hötensleben GmbH
Schulstr. 5-6
39393 Hötensleben, Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: http://www.awh.eu ID no.: 664BACP2000EN - 2016/10 Rev. 5

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle. The safety
precautions contained therein must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) are to be consulted for clarification, or the manufacturer is to be contacted.
These instructions and all pictures contained therein are protected by copyright. Any use beyond the
confines of copyright law is not permissible and liable to prosecution without the prior written approval
of the publisher. This applies in particular to reproductions, translations, microfilming, and storage and
processing in electronic systems.
© 2016 - Armaturenwerk Hötensleben GmbH. All rights reserved.

TANKO®-CP Jet Cleaner
Contents Translation of the original operating/installation instructions 2016/10 I
Contents
Contents .......................................................................................................................................................I
List of Pictures ............................................................................................................................................III
List of Tables.............................................................................................................................................. IV
Abbreviations and Units.............................................................................................................................. V
1 Introduction ............................................................................................................................................. 1
1.1 Means of presentation ...................................................................................................................... 1
1.1.1 Explanation of Signal Words ............................................................................................... 1
1.1.2 Explanation of the Warnings ............................................................................................... 2
1.1.3 Pictograms and Symbols ..................................................................................................... 3
1.2 Warranty and Liability........................................................................................................................ 4
1.3 Product Names and Trademarks...................................................................................................... 4
1.4 Related Documents........................................................................................................................... 4
2 Safety....................................................................................................................................................... 5
2.1 Intended Use...................................................................................................................................... 6
2.2 Spare Parts, Replacement Parts and Accessories .......................................................................... 8
2.3 Duties of the Owner/Operating Company........................................................................................ 9
2.4 Requirements for Personnel........................................................................................................... 11
2.4.1 Personal Protective Equipment......................................................................................... 12
2.5 Identification Marking ..................................................................................................................... 13
2.5.1 Type designation................................................................................................................ 13
2.5.2 Type Plate........................................................................................................................... 13
3 Construction and Function .................................................................................................................... 14
3.1 Construction..................................................................................................................................... 14
3.1.1 CP2 Construction ............................................................................................................... 14
3.1.2 CP2S Construction............................................................................................................. 15
3.1.3 CP3 Construction ............................................................................................................... 16
3.2 General Function Description ......................................................................................................... 17
3.3 Technical data ................................................................................................................................. 18
3.3.1 Operating temperature TANKO-CP2/CP2S and TANKO-CP3........................................... 18
3.4 Cleaning Agents............................................................................................................................... 21
4 Transportation and Storage................................................................................................................... 23
4.1 Packaging......................................................................................................................................... 24
4.2 Transport.......................................................................................................................................... 24
4.3 Storage............................................................................................................................................. 25
5 Installation............................................................................................................................................. 26
5.1 Safety Notes for Installation ........................................................................................................... 26
5.2 Installation ....................................................................................................................................... 28
5.2.1 Interfaces ........................................................................................................................... 29
5.2.2 Installation Position ........................................................................................................... 32
5.2.3 Installing the Device .......................................................................................................... 32

TANKO®-CP Jet Cleaner
II Translation of the original operating/installation instructions 2016/10 Contents
6 Commissioning...................................................................................................................................... 35
6.1 Safety Notes for Commissioning.....................................................................................................35
6.2 Functional Check / Trial Run ..........................................................................................................37
6.3 Switch-on procedure........................................................................................................................38
6.4 Operation..........................................................................................................................................39
7 Maintenance ......................................................................................................................................... 42
7.1 Safety Notes for Maintenance ........................................................................................................42
7.2 Switch-off Procedure .......................................................................................................................44
7.3 Removal............................................................................................................................................45
7.3.1 Removing the Device .........................................................................................................46
7.4 Maintenance ....................................................................................................................................46
7.4.1 Maintenance Intervals .......................................................................................................47
7.4.2 Tools and Tightening Torque Values.................................................................................50
7.4.3 Disassembling the Device .................................................................................................50
7.4.4 Assembling the Device.......................................................................................................56
7.4.5 Notes on Cleaning..............................................................................................................60
7.5 Spare Parts and Customer Service.................................................................................................61
7.5.1 TANKO-CP2 spare parts.....................................................................................................62
7.5.2 TANKO-CP2S spare parts...................................................................................................64
7.5.3 TANKO-CP3 spare parts.....................................................................................................66
8 Faults..................................................................................................................................................... 68
8.1 Safety Notes for Fault Clearance....................................................................................................68
8.2 Faults and Remedial Action ............................................................................................................69
8.3 How to Act in Case of an Emergency..............................................................................................70
9 Decommissioning.................................................................................................................................. 71
9.1 Disposal............................................................................................................................................71
Index ......................................................................................................................................................... 73
Appendices ............................................................................................................................................... 75
Notes ........................................................................................................................................................ 77

TANKO®-CP Jet Cleaner
Contents Translation of the original operating/installation instructions 2016/10 III
List of Pictures
Picture 2.5-1: Type Plate Position ................................................................................................................. 13
Picture 3.1-1: CP2 Overview ..........................................................................................................................14
Picture 3.1-2: CP2-S Overview.......................................................................................................................15
Picture 3.1-3: CP3 Overview ..........................................................................................................................16
Picture 3.3-1: TANKO-CP2 consumption data .............................................................................................. 19
Picture 3.3-2: TANKO-CP2S consumption data............................................................................................20
Picture 3.3-3: TANKO-CP3 consumption data .............................................................................................. 20
Picture 5.2-1: Installation dimensions of the CP2 device............................................................................ 29
Picture 5.2-2: Interfaces of the CP2 device..................................................................................................29
Picture 5.2-3: Installation dimensions of the CP2S device ......................................................................... 30
Picture 5.2-4: Interfaces of the CP2S device ...............................................................................................30
Picture 5.2-5: Installation dimensions of the CP3 device............................................................................ 31
Picture 5.2-6: Interfaces of the CP3 device..................................................................................................31
Picture 5.2-7: Clip-on connection.................................................................................................................. 32
Picture 5.2-8: Threaded connection installation .......................................................................................... 33
Picture 7.4-1: Maintenance points: CP2 and CP2S .....................................................................................48
Picture 7.4-2: CP3 Maintenance Points........................................................................................................ 49
Picture 7.4-3: Exploded diagram of device CP2 and CP2S .........................................................................52
Picture 7.4-4: Exploded diagram of the CP3 device ....................................................................................54
Picture 7.4-5: Position of the plain bearing bushing in the shaft................................................................ 57
Picture 7.4-6: Installation using assembly tool for plain bearing bushing CP2/CP2S.............................. 57
Picture 7.4-7: Position of the plain bearing bushing in the shaft, CP3....................................................... 58
Picture 7.4-8: Installation using assembly tool for plain bearing bushing CP3.......................................... 59
Picture 7.5-1: TANKO-CP2 design ................................................................................................................. 62
Picture 7.5-2: TANKO-CP2S design ...............................................................................................................64
Picture 7.5-3: TANKO-CP3 design ................................................................................................................. 66

TANKO®-CP Jet Cleaner
IV Translation of the original operating/installation instructions 2016/10 Contents
List of Tables
Table 1.1-1: Overview of Signal Words............................................................................................................ 1
Table 3.1-1: TANKO-CP2 type designation....................................................................................................14
Table 3.1-2: TANKO-CP2S type designation .................................................................................................15
Table 3.1-3: TANKO-CP3 type designation....................................................................................................16
Table 3.3-1: Device operating parameters ...................................................................................................19
Table 7.4-1: Inspection and maintenance work CP2 and CP2S..................................................................48
Table 7.4-2: CP3 inspection and maintenance work ...................................................................................49
Table 7.4-3: Assembly tool.............................................................................................................................50
Table 7.5-1: TANKO-CP2 parts list.................................................................................................................62
Table 7.5-2: TANKO-CP2 connections...........................................................................................................63
Table 7.5-3: TANKO-CP2 cleaning heads......................................................................................................63
Table 7.5-4: Plugs for threaded connection TANKO-CP2.............................................................................63
Table 7.5-5: Plugs for clip-on connection TANKO-CP2.................................................................................63
Table 7.5-6: Torques CP2...............................................................................................................................63
Table 7.5-7: TANKO-CP2S parts list...............................................................................................................64
Table 7.5-8: TANKO-CP2S connections.........................................................................................................65
Table 7.5-9: TANKO-CP2S cleaning heads....................................................................................................65
Table 7.5-10: Plugs for threaded connection TANKO-CP2S ........................................................................65
Table 7.5-11: Plugs for clip-on connection TANKO-CP2S ............................................................................65
Table 7.5-12: CP2S torque ............................................................................................................................65
Table 7.5-13: TANKO-CP3 parts list ..............................................................................................................66
Table 7.5-14: TANKO-CP3 connections.........................................................................................................67
Table 7.5-15: TANKO-CP3 cleaning heads....................................................................................................67
Table 7.5-16: Plugs for threaded connection TANKO-CP3...........................................................................67
Table 7.5-17: Torques CP3 ............................................................................................................................67
Table 8.2-1: Operating Faults –Cause and Remedy ...................................................................................69

TANKO®-CP Jet Cleaner
Contents Translation of the original operating/installation instructions 2016/10 V
Abbreviations and Units
Abbreviations
AF
Across Flats (English wrench size)
ATEX
ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union; comprises
measures for explosion protection for explosive atmospheres
AWH
Armaturenwerk Hötensleben GmbH
BetrSichV
Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance concerning
health and safety when using work equipment; German implementation of Directive
2009/104/EC of the European Parliament concerning the minimum safety and health
requirements for the use of work equipment by workers at work
BS
British Standard
BSP
British Standard Pipe; British thread standard for pipe fittings
approx.
approximately
CIP
Cleaning in Place; a local (automated) cleaning process without dismantling plant parts.
Denotes a procedure for cleaning processing plants, predominantly in sectors with
particularly critical hygiene requirements, such as the pharmaceutical industry, food and
beverage industry or biofuel plants.
DN
DIN-Nennweite (DIN nominal width)
DIN
Deutsches Institut für Normung e.V.; is a national standards organization in the Federal
Republic of Germany; The standards of this organization are referred to as DIN standards.
ES
European Standard
FDA
Food and Drug Administration (USA food and medication monitor regulation authority)
ISO
International Organization for Standardization
MC
Media connection. In the context of these instructions, this colloquial term describes the
interface used in cleaning technology for supplying cleaning agent from the supply line to
the device.
max.
maximum
min.
minimum
NPT
National Pipe Thread; USA thread standard for pipe fittings
PC
Process Connection. In the context of these instructions, this colloquial term describes the
interface used in cleaning technology for the connection to the process from the device to
the container.
WA
Welded assembly
SI
Système international d’unités; the most widely used international system of units for
physical variables
SN
Serial number
WAF
Width across flats [wrench size]

TANKO®-CP Jet Cleaner
VI Translation of the original operating/installation instructions 2016/10 Contents
TRBS
“Technische Regeln für Betriebssicherheit”(German technical rules for operational
reliability and safety); these rules put the “Betriebssicherheitsverordnung”(BetrSichV) into
concrete terms with regard to the identification and assessment of hazards and the
derivation of suitable measures.
veff
effective vibration velocity
AS
Assembly
Units of Measure
The following indicated factors are for orientation and conversion of the Si units to common
units of measures for the American market.
bar
Unit of measure for pressure p [bar]
All pressure [bar] specifications stand for positive pressure [bar] [barg] unless expressly
described otherwise.
Conversion: 1 bar = 14.50376… psi [pound-force per square inch]
°C
Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C 1.8 + 32 = °F [degrees Fahrenheit]
h
Unit of measure for time t [hour]
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min
Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m3/h [cubic meters per hour]
1 l/min = 0.26417 … gpm (US) [gallons per minute (US)]
1 m3/h = 4.40286 … gpm (US) [gallons per minute (US)]
lx
Unit of measure for illuminance Ev[Lux]
m
Unit of measure for length l [meters]
Conversion: 1 m = 3.28083… ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1 / 25.40005 in [inches] = 0.03937 in [inches]
Nm
Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 rpm = 1 revolution per minute
µm
Unit of measure for length l [micrometers]

TANKO®-CP Jet Cleaner
1 Introduction Translation of the original operating/installation instructions 2016/10 1/77
1Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a component
part of the device. They provide you with all the information required for smooth operation of the
TANKO®CP jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out installation
and assembly, maintenance, cleaning and troubleshooting on the device. This applies in particular to
the listed safety notes.
After studying the instructions, you will be able to
–assemble, install and operate the device safely,
–clean and service the device correctly and
–take the correct measures if a fault occurs.
In addition to these instructions, generally valid, statutory and other binding regulations in regard of the
prevention of accidents and in regard of environmental protection in the country of use must also be
observed.
The instructions must be kept at the location of use of the device so that it is available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions if necessary from the http://www.awh.eu/de/downloads Internet page.
1.1 Means of presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The meaning
and their classification in case of hazardous situations are explained in the following overview.
Signal Word
Meaning
Consequences of Failure to Observe
DANGER
Hazard with a high level of risk
Death or severe physical injuries
WARNING
Hazard with a medium level of
risk
Death or severe physical injuries
CAUTION
Hazard with a low level of risk
Minor or moderate physical injuries
NOTE
Hazard with a low risk
Risk of material damage
Table 1.1-1: Overview of Signal Words

TANKO®-CP Jet Cleaner
2/77 Translation of the original operating/installation instructions 2016/10 1 Introduction
1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings do not just apply for one particular action but rather for all actions within a
section. In addition, the pictograms and symbols indicate a general or specific danger.
DANGER
This warning warns of a hazard with a high level of risk.
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of risk!
Failure to observe it can lead to minor or moderate injury.
Measure(s) to prevent the danger
NOTE
This warning warns of a hazard with a minor level of risk!
Failure to observe it can lead to material damage.
Measure(s) to prevent the danger
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before the
specific action step.
The embedded warnings are structured as follows.
SIGNAL WORD Type and source of danger
Possible consequences in case of failure to observe
Measure(s) to prevent the danger