AWH TANKO CR40 Product guide

A member of the NEUMO Ehrenberg Group
– Error
OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
Container cleaning device
pate cleaner TANKO®CR40
Armaturenwerk Hötensleben GmbH
chulstr. 5-6
39393 Hötensleben, Germany
Telephone: [phone]
Fax: [phone]
E-Mail: [email protected]
Homepage: http://www.awh.eu ID no.: 664BACR0000EN - 2019-09 Rev.0

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle.
The safety precautions contained therein must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) must be consulted for clarification, or the manufacturer must be contacted.
This manual and all figures contained therein are protected by copyright. Any use beyond the confines
of copyright law is not permissible and liable to prosecution without the prior written approval of the
publisher. This applies in particular to reproductions, translations, microfilming, and storage and
processing in electronic systems.
© 2019 - Armaturenwerk Hötensleben GmbH. All rights reserved.

pate cleaner TANKO-CR
Contents Translation-Operating/Installation Instructions 2019/09 I
Contents
Contents ............................................................................................................................................ I
List of Figures .................................................................................................................................. III
List of Tables.................................................................................................................................... III
Abbreviations and Units ................................................................................................................... IV
1 Introduction .................................................................................................................................. 1
1.1 Means of Presentation ............................................................................................................... 1
1.1.1 Explanation of ignal Words............................................................................................ 1
1.1.2 Explanation of the Warnings ........................................................................................... 2
1.1.3 Pictograms and ymbols ................................................................................................. 3
1.2 Warranty and Liability ................................................................................................................. 4
1.3 Product Names and Trademarks ............................................................................................... 4
1.4 Related Documents .................................................................................................................... 4
2 afety ............................................................................................................................................ 5
2.1 Intended Use ............................................................................................................................... 6
2.2 Repairs ........................................................................................................................................ 8
2.3 Duties of the Operating Company ............................................................................................. 8
2.4 Requirements for Personnel .................................................................................................... 11
2.4.1 Personal Protective Equipment ..................................................................................... 12
2.5 Labeling ..................................................................................................................................... 13
2.5.1 Type Designation ............................................................................................................ 13
2.5.2 Type Plate ....................................................................................................................... 13
3 Construction and Function ......................................................................................................... 14
3.1 tructure ................................................................................................................................... 14
3.2 General Function Description .................................................................................................. 14
3.3 Technical Data .......................................................................................................................... 15
3.4 Cleaning media ......................................................................................................................... 16
4 Transportation and torage........................................................................................................ 19
4.1 Packaging .................................................................................................................................. 20
4.2 Transport ................................................................................................................................... 20
4.3 torage ...................................................................................................................................... 21
5 Installation .................................................................................................................................. 22
5.1 afety Instructions for Installation .......................................................................................... 22
5.2 Installation ................................................................................................................................ 24
5.2.1 Interfaces ........................................................................................................................ 25
5.2.2 Installation Position ....................................................................................................... 26
5.2.3 Installing the Device ...................................................................................................... 27
6 Commissioning ........................................................................................................................... 28
6.1 afety Notes for Commissioning ............................................................................................. 28
6.2 Functional Check / Trial Run ................................................................................................... 30
6.3 witch-on procedure................................................................................................................. 31

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II Translation-Operating/Installation Instructions 2019/09 Contents
6.4 Operation ................................................................................................................................... 31
7 Maintenance .............................................................................................................................. 35
7.1 afety Instructions for Maintenance ....................................................................................... 35
7.2 witch-off Procedure ................................................................................................................ 37
7.3 Removal ..................................................................................................................................... 38
7.3.1 Removing the Device ..................................................................................................... 39
7.4 Maintenance ............................................................................................................................. 39
7.4.1 Maintenance Intervals ................................................................................................... 40
7.4.2 Tools and Tightening Torque Values ............................................................................. 43
7.4.3 Notes on Cleaning .......................................................................................................... 43
7.5 Customer ervice ...................................................................................................................... 45
8 Faults .......................................................................................................................................... 46
8.1 afety Instructions for Troubleshooting .................................................................................. 46
8.2 Faults and Remedial Action ..................................................................................................... 47
8.3 What to Do in Case of an Emergency ...................................................................................... 48
9 Decommissioning ....................................................................................................................... 49
9.1 Disposal ..................................................................................................................................... 49
Index .............................................................................................................................................. 51
Appendices .................................................................................................................................... 52
Notes ............................................................................................................................................. 55

pate cleaner TANKO-CR
Contents Translation-Operating/Installation Instructions 2019/09 III
List of Figures
Picture 2.5-1: Type Plate Position ................................................................................................................. 13
Picture 3.1-1: Overview .................................................................................................................................. 14
Picture 3.3-1: Diagram - Consumption Data................................................................................................. 16
Picture 5.2-1: Device Interfaces .................................................................................................................... 25
Picture 5.2-2: Dimensions ............................................................................................................................. 26
Picture 7.4-1: Maintenance Points................................................................................................................ 42
List of Tables
Table 1.1-1: Overview of ignal Words ........................................................................................................... 1
Table 3.3-1: Technical Data of the Device .................................................................................................... 15
Table 7.4-1: Inspection and Maintenance Work .......................................................................................... 42
Table 8.2-1: Operating Faults – Cause and Remedy ................................................................................... 47

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IV Translation-Operating/Installation Instructions 2019/09 Contents
Abbreviations and Units
Abbreviations
Pic.
Picture
AI I
American Iron and teel Institute
A ME
American ociety of Mechanical Engineers
ATEX ATmosphère EXplosible; ynonym for the ATEX Directive of the European Union;
comprises measures for
explosion protection for explosive atmospheres
AWH
Armaturenwerk Hötensleben GmbH
Betr ichV Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance
concerning health and safety when using work equipment; German implementation of
Directive 2009/104/EC of the European Parliament concerning the minimum safety and
health requirements for the use of work equipment by workers at work
or
or
approx.
approximately
CR
Modell range
“CR” pate cleaner
DN
DIN
-
Nennweite (DIN nominal
width
)
DIN Deutsches Institut für Normung e.V.; is a national standards organization in the Federal
Republic of Germany; The standards of this organization are referred to as DIN standards.
DP Downpipe
In the context of these instructions, this colloquial term describes a line or connection in
cleaning technology between a media connection [MC] and a cleaning head or cleaning
device. This line is generally used to establish the process connection [PC] for connection
of the device to the container.
EN
European
tandard
EPDM
ethylene
-
propylene
-
diene rubber
if
necessary
if necessary
I O
International Organization for tandardization
L
EX,8h
Level of daily exposure to sound, e.g. maximum permissible exposure value of 85 dB(A)
L
PA
Emission sound pressure level at the workplace
MA Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.
max.
maximum
min.
minimum
TECAPEEK
Trade name for polyetheretherketone
Ra
Roughness (surface)
I ystème international d ’ unités; the most widely used international system of units for
physical variables
Tab.
Table
v
eff
effective vibration velocity

pate cleaner TANKO-CR
Contents Translation-Operating/Installation Instructions 2019/09 V
Units of Measure
The following indicated factors are intended for orientation and the conversion of the SI units to
common units of measure for the American market.
bar
Unit of measure for pressure p [bar]
All pressure [bar] specifications stand for positive pressure [bar
g
], unless expressly
described otherwise.
Conversion: 1 bar = 14.50376 psi [pound-force per square inch]
°C
Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C  1.8 + 32 = °F [degrees Fahrenheit]
min
Unit of measure for time t [minute]
h
Unit of measure for time t [hour]
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min
Unit of measure for volume flow rate V
[liters per minute]
Conversion: 1 l / min = 0.06 m
3
/ h [cubic meters per hour]
1 l / min = 0.26417
… gpm (U ) [gallons per minute (U )]
1 m
3
/ h = 4.40286 … gpm (U ) [gallons per minute (U )]
lx
Unit of measure for illuminance E
V
[Lux]
m
Unit of
measure for length l [meters]
Conversion: 1 m = 3.28083 … ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1 / 25.40005 in [inches] = 0.03937 in [inches]
Nm
Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 U / min = 1 rpm [revolutions per minute]
µm
Unit of measure for length l [micrometers]

pate cleaner TANKO-CR
VI Translation-Operating/Installation Instructions 2019/09 Contents

pate cleaner TANKO-CR
1 Introduction Translation-Operating/Installation Instructions 2019/09 1/54
1 Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a component
part of the device. They provide you with all the information required for smooth operation of the TANKO
-
CR spate cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out installation
and assembly, commissioning , maintenance, cleaning and troubleshooting on the device. This applies
in particular to the listed safety instructions.
After studying the manual, you will be able to
– Assemble, install and operate the device safely
– Clean and service the device correctly
– Take the correct measures if a fault occurs.
In addition to these instructions, generally applicable, statutory and other binding regulations in regard
of the prevention of accidents and in regard of environmental protection in the country of use must also
be observed.
The instructions must be kept at the location of use of the device so that they are available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new owner.
If necessary, download the manual from the http://www.awh.eu/de/downloads Internet page.
1.1 Means of Presentation
1.1.1 Explanation of ignal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The meaning
and their classification in case of hazardous situations are explained in the following overview.
ignal Word
Meaning
Consequences of Failure to Observe
DANGER
Hazar
d with a high level of risk
Death or severe physical injury
WARNING
Hazard with a medium level of
risk
Death or severe physical injury
CAUTION
Hazard with a low level of risk
Minor or moderate physical injury
NOT
Hazard with a low risk
Risk of
material damage
Table 1.1-1: Overview of Signal Words

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2/54 Translation-Operating/Installation Instructions 2019/09 1 Introduction
1.1.2 Explanation of the Warnings
ection-related Warnings
The section-related warnings apply not only to one particular action, but rather to all actions within a
section. In addition, the pictograms and symbols indicate a general or specific danger.
DANGER
This warning warns of a hazard with a high level of risk.
Failure to observe it can lead to death or severe physical injury.
 Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of risk.
Failure to observe it can lead to death or severe physical injury.
 Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of risk.
Failure to observe it can lead to minor or moderate injury.
 Measure(s) to prevent the danger
NOTE
This warning warns of a hazard with a minor level of risk.
Failure to observe it can lead to material damage.
 Measure(s) to prevent the danger
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before the
specific action step.
The embedded warnings are structured as follows.
IGNAL WORD
Type and source of danger
Possible consequences in case of failure to observe
 Measure(s) to prevent the danger