AWH TANKO JM100 Product guide

A member of Neumo Ehrenberg Group
OPERATING / INSTALLATION INSTRUCTIONS
(Translation)
Container cleaning Device
Jet Cleaner TANKO®JM100/500/800
Armaturenwerk Hötensleben GmbH
Schulstr. 5-6
39393 Hötensleben, Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: http://www.awh.eu ID no.: 664BAJM0000EN –2016/12 Rev. 1

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle. The safety
precautions they contain must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) are to be consulted for clarification, or the manufacturer is to be contacted.
These instructions and all illustrations contained therein are protected by copyright. Any use beyond the
confines of copyright law is not permissible and liable to prosecution without the prior written approval
of the publisher. This applies in particular to reproductions, translations, microfilming, and storage and
processing in electronic systems.
© 2016 - Armaturenwerk Hötensleben GmbH. All rights reserved.

Jet Cleaner TANKO-JM
Contents Translation of the original Operating / Installation Instructions 2016/12 I
Contents
List of Figures .............................................................................................................................................III
List of Tables.............................................................................................................................................. IV
Abbreviations and Units.............................................................................................................................. V
1 Introduction ............................................................................................................................................. 1
1.1 Means of Presentation.......................................................................................................................... 1
1.1.1 Explanation of Signal Words........................................................................................................ 1
1.1.2 Explanation of the Warnings ....................................................................................................... 2
1.1.3 Pictograms and Symbols ............................................................................................................. 3
1.2 Warranty and Liability............................................................................................................................ 4
1.3 Product Names and Trademarks.......................................................................................................... 4
1.4 Related Documents............................................................................................................................... 4
2 Safety....................................................................................................................................................... 5
2.1 Intended Use.......................................................................................................................................... 6
2.2 Spare Parts, Replacement Parts and Accessories .............................................................................. 8
2.3 Duties of the Operating Company ........................................................................................................ 8
2.4 Requirements for Personnel............................................................................................................... 10
2.4.1 Personal Protective Equipment................................................................................................. 12
2.5 Identification Marking ......................................................................................................................... 13
2.5.1 Type Designation........................................................................................................................ 13
2.5.2 Type Plate ................................................................................................................................... 13
3 Construction and Function .................................................................................................................... 14
3.1 Construction......................................................................................................................................... 14
3.1.1 JM100 Construction................................................................................................................... 14
3.1.2 JM500 Construction................................................................................................................... 15
3.1.3 JM800 Construction................................................................................................................... 15
3.2 General Function Description ............................................................................................................. 16
3.2.1 Function of the JM100............................................................................................................... 17
3.2.2 Function of the JM500............................................................................................................... 18
3.2.3 Function of the JM800............................................................................................................... 19
3.3 Technical Data ..................................................................................................................................... 19
3.4 Cleaning Agents ................................................................................................................................... 23
4 Transportation and Storage................................................................................................................... 25
4.1 Packaging............................................................................................................................................. 26
4.2 Transportation ..................................................................................................................................... 26
4.3 Storage................................................................................................................................................. 27
5 Installation............................................................................................................................................. 28
5.1 Safety Notes for Installation ............................................................................................................... 28
5.2 Installation ........................................................................................................................................... 30
5.2.1 Interfaces.................................................................................................................................... 31
5.2.2 Installation Position ................................................................................................................... 35
5.2.3 Installing the Device................................................................................................................... 35

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6 Commissioning...................................................................................................................................... 40
6.1 Safety Notes for Commissioning.........................................................................................................40
6.2 Functional Check / Trial Run...............................................................................................................42
6.3 Switch-on Procedure............................................................................................................................43
6.4 Operation..............................................................................................................................................44
7 Maintenance ......................................................................................................................................... 47
7.1 Safety Notes for Maintenance ............................................................................................................47
7.2 Switch-off Procedure............................................................................................................................49
7.3 Removal................................................................................................................................................50
7.3.1 Removing the Device .................................................................................................................50
7.4 Maintenance ........................................................................................................................................52
7.4.1 Maintenance Intervals ...............................................................................................................53
7.4.2 Tools and Tightening Torque Values .........................................................................................57
7.4.3 Disassembling the Device..........................................................................................................59
7.4.4 Assembling the Device...............................................................................................................64
7.4.5 Notes on Cleaning ......................................................................................................................70
7.5 Spare Parts and Customer Service.....................................................................................................71
7.5.1 JM100 Spare Parts ....................................................................................................................72
7.5.2 JM500 Spare Parts ....................................................................................................................75
7.5.3 JM800 Spare Parts ....................................................................................................................78
8 Faults..................................................................................................................................................... 81
8.1 Safety Notes for Fault Clearance ........................................................................................................81
8.2 Faults and Remedial Action ................................................................................................................82
8.3 How to Act in Case of an Emergency ..................................................................................................83
9 Decommissioning.................................................................................................................................. 84
9.1 Disposal................................................................................................................................................84
Index ......................................................................................................................................................... 86
Appendices ............................................................................................................................................... 88
Notizen ..................................................................................................................................................... 91

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Contents Translation of the original Operating / Installation Instructions 2016/12 III
List of Figures
Figure 2.5-1: Type plate position...................................................................................................................13
Figure 3.1-1: Overview of JM100 ..................................................................................................................14
Figure 3.1-2: Overview of JM500 ..................................................................................................................15
Figure 3.1-3: Overview of JM800 ..................................................................................................................15
Figure 3.3-1: Diagram - Flow JM100-G22, (3 –10 bar /44 –145 psi)......................................................21
Figure 3.3-2: Diagram - Flow JM100-G22, (10 –20 bar /145 –290 psi).................................................21
Figure 3.3-3: Chart - JM500-G22 flow...........................................................................................................22
Figure 3.3-4: Chart - JM800-G13 flow...........................................................................................................22
Figure 5.2-1: Installation dimensions of the JM100 device ........................................................................31
Figure 5.2-2: Interfaces of the JM100 device .............................................................................................. 32
Figure 5.2-3: Installation dimensions of the JM500 device ........................................................................33
Figure 5.2-4: Interfaces of the JM500 device .............................................................................................. 34
Figure 5.2-5: Installation dimensions of the JM800 device ........................................................................34
Figure 5.2-6: Interfaces of the JM800 device .............................................................................................. 35
Figure 5.2-7: Assembly of threaded connection (example JM100) ............................................................ 37
Figure 7.4-1: JM100 maintenance points ....................................................................................................54
Figure 7.4-2: JM500 maintenance points ....................................................................................................55
Figure 7.4-3: JM800 maintenance points ....................................................................................................56
Figure 7.5-1: Internal construction of the JM100-G22................................................................................72
Figure 7.5-2: Internal construction of the JM500-G22................................................................................75
Figure 7.5-3: Internal construction of the JM800-G13................................................................................78

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IV Translation of the original Operating / Installation Instructions 2016/12 Contents
List of Tables
Table 1.1-1: Overview of Signal Words............................................................................................................ 1
Table 3.3-1: Operating parameters of the device ........................................................................................20
Table 7.4-1: JM100 inspection and maintenance work ..............................................................................54
Table 7.4-2: JM500 inspection and maintenance work ..............................................................................55
Table 7.4-3: JM800 inspection and maintenance work ..............................................................................57
Table 7.5-1: JM100 tightening torque values...............................................................................................72
Table 7.5-2: JM100 parts list (standard) ......................................................................................................73
Table 7.5-3: JM100 standard configuration.................................................................................................74
Table 7.5-4: JM500 tightening torque values...............................................................................................75
Table 7.5-5: JM500 parts list (standard) ......................................................................................................76
Table 7.5-6: JM500 standard configuration.................................................................................................77
Table 7.5-7: JM800 tightening torque values...............................................................................................78
Table 7.5-8: JM800 parts list (standard) ......................................................................................................79
Table 7.5-9: JM800 standard configuration.................................................................................................80
Table 8.2-1: Operating faults –cause and remedy......................................................................................82

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Contents Translation of the original Operating / Installation Instructions 2016/12 V
Abbreviations and Units
Abbreviations
ATEX
ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union; comprises
measures for explosion protection for explosive atmospheres
AWH
Armaturenwerk Hötensleben GmbH
BetrSichV
Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance concerning
health and safety when using work equipment; German implementation of
Directive 2009/104/EC of the European Parliament concerning the minimum safety and
health requirements for the use of work equipment by workers at work
AU
Assembly unit
BS
British Standard
BSP
British Standard Pipe; British thread standard for pipe fittings
approx.
Approximately
CIP
Cleaning in Place; a local (automated) cleaning process without dismantling plant parts.
Denotes a procedure for cleaning processing plants, predominantly in sectors with
particularly critical hygiene requirements, such as the pharmaceutical industry, food and
beverage industry or biofuel plants.
DN
DIN-Nennweite (DIN nominal width)
DIN
Deutsches Institut für Normung e.V.; is a national standards organization in the Federal
Republic of Germany; The standards of this organization are referred to as DIN standards.
DP
Downpipe
In the context of these instructions, this colloquial term describes a line or connection in
cleaning technology between a media connection [MC] and a cleaning head or cleaning
device. This line is generally used to establish the process connection [PC] for connection
of the device to the container.
ES
European Standard
IP
Individual part
FDA
Food and Drug Administration (USA food and medication monitor regulation authority)
ISO
International Organization for Standardization
Jet
Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from a jet
cleaner [JC] using in cleaning technology.
JM
“JM”device series: Jet with media actuator
M
Metric
MC
Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.
max.
Maximum
min.
Minimum
NPT
National Pipe Thread; USA thread standard for pipe fittings

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PC
Process connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
SI
Système international d’unités; the most widely used international system of units for
physical variables
SN
Serial number
WAF
Width across flats [wrench size]
TRBS
“Technische Regeln für Betriebssicherheit”(German technical rules for operational
reliability and safety); these rules put the “Betriebssicherheitsverordnung”(BetrSichV) into
concrete terms with regard to the identification and assessment of hazards and the
derivation of suitable measures.
veff
effective vibration velocity
WP
Wear part
AS
Assembly
JC
Jet cleaner
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can also
be used for cleaning several containers.

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Contents Translation of the original Operating / Installation Instructions 2016/12 VII
Units of Measure
The following indicated factors are for orientation and conversion of the Si units to common
units of measures for the American market.
bar
Unit of measure for pressure p [bar]
All pressure [bar] specifications stand for positive pressure [bar] [barg] unless expressly
described otherwise.
Conversion: 1 bar = 14.50376… psi [pound-force per square inch]
°C
Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C 1.8 + 32 = °F [degrees Fahrenheit]
h
Unit of measure for time t [hour]
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min
Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m3/h [cubic meters per hour]
1 l/min = 0.26417 … gpm (US) [gallons per minute (US)]
1 m3/h = 4.40286 … gpm (US) [gallons per minute (US)]
lx
Unit of measure for illuminance Ev[Lux]
m
Unit of measure for length l [meters]
Conversion: 1 m = 3.28083… ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1 / 25.40005 in [inches] = 0.03937 in [inches]
Nm
Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 rpm = 1 revolution per minute
µm
Unit of measure for length l [micrometers]

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VIII Translation of the original Operating / Installation Instructions 2016/12 Contents

Jet Cleaner TANKO-JM
1 Introduction Translation of the original Operating / Installation Instructions 2016/12 1/90
1Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a component
part of the device. They provide you with all the information required for smooth operation of the
TANKO®JM jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out installation
and assembly, maintenance, cleaning and troubleshooting on the device. This applies in particular to
the listed safety notes.
After studying the instructions, you will be able to
–assemble, install and operate the device safely,
–clean and service the device correctly and
–take the correct measures if a fault occurs.
In addition to these instructions, generally valid, statutory and other binding regulations in regard of the
prevention of accidents and in regard of environmental protection in the country of use must also be
observed.
The instructions must be kept at the location of use of the device so that it is available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions if necessary from the http://www.awh.eu/de/downloads Internet page.
1.1 Means of Presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The meaning
and their classification in case of hazardous situations are explained in the following overview.
Signal Word
Meaning
Consequences of Failure to Observe
DANGER
Hazard with a high level of risk
Death or severe physical injuries
WARNING
Hazard with a medium level of risk
Death or severe physical injuries
CAUTION
Hazard with a low level of risk
Minor or moderate physical injuries
NOTE
Hazard with a low risk
Risk of material damage
Table 1.1-1: Overview of Signal Words

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1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings do not just apply for one particular action but rather for all actions within a
section. In addition, the pictograms and symbols indicate a general or specific danger.
DANGER
This warning warns of a hazard with a high level of risk.
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of risk!
Failure to observe it can lead to minor or moderate injury.
Measure(s) to prevent the danger
NOTE
This warning warns of a hazard with a minor level of risk!
Failure to observe it can lead to material damage.
Measure(s) to prevent the danger
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before the
specific action step.
The embedded warnings are structured as follows.
SIGNAL WORD Type and source of danger.
Possible consequences in case of failure to observe
Measure(s) to prevent the danger

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Further Means of Presentation
The “Info”symbol provides useful information, additional tips and recommendations.
–
Texts which follow this mark, are bulleted lists.

Texts which follow this mark, describe measures for prevention of the danger.
1.
Texts which follow this numbering, describe the first step of a task which is followed by further
numbered steps which have to be performed in the specified order.
(1)
Numbers in brackets reflect the item numbers in illustrations or parts lists.
“”
Texts in quotation marks are (direct) quotes from documents (e.g. directives or standards) or
words, word groups and parts of a text with a special meaning.
Important, significant information is shown with additional bold type, in italics or CAPITAL
LETTERS for emphasis of individual words or phrases.
1.1.3 Pictograms and Symbols
The following pictograms and symbols are used as a supplementary measure in these instructions to
clarify the sources of dangers and measures. They can appear at all levels of danger.
Warning about
electrical voltage
Warning about
explosive atmosphere
Warning about hand
injuries
Warning about a hot
surface
Warning about
corrosive substances
Warning about
substances which are
a water hazard
Unauthorized access
prohibited
Wear protective work
clothing
Wear safety shoes
Wear protective gloves
Wear safety goggles
Wear a hard hat
Wear hearing protection
Wear a welding mask
Isolate from voltage
before work
Obey instructions
Protective grounding
connection required
Secure against
power being
switched back on
Return for recycling

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4/90 Translation of the original Operating / Installation Instructions 2016/12 1 Introduction
1.2 Warranty and Liability
The commitments agreed in the contract of supply and delivery, the general terms and conditions and
the terms of delivery of Armaturenwerk Hötensleben GmbH Armaturenwerk Hötensleben GmbH
(referred to hereinafter as AWH) and the statutory regulations valid at the time the contract was
concluded shall apply.
Warranty and liability claims in the case of personal injury and damage to property shall be excluded in
particular if these can be attributed to one or more of the following causes:
–Improper or incorrect use of the device,
–Improper assembly and installation, commissioning, operation and maintenance of the device,
–Failure to observe the instructions in the instructions regarding assembly and installation,
commissioning, operation and maintenance of the device,
–Constructional modifications to the device (conversions or other modifications to the device must not
be made without previous written approval from AWH. In case of infringement, the device will lose its
EC conformity and the operating authorization),
–Use of spare parts that do not meet the specified technical requirements,
–Improperly performed repairs,
–Disasters, the effects of foreign objects and force majeure.
Disclaimer
AWH reserves the right to make alterations to this document at any time and without prior notice. AWH
provides no guarantee (neither expressed nor implied) with regard to all information in this document,
including but not limited to the implied warranty of merchantability and suitability for a particular
purpose. Furthermore, AWH does not guarantee the correctness or completeness of information, text,
graphics or other parts in this document.
1.3 Product Names and Trademarks
The product names and trademarks included in these instructions are brands or registered trademarks
of the respective owners.
TANKO®and AWH®are registered trademarks of Armaturenwerk Hötensleben GmbH.
1.4 Related Documents
The following documents may contain supplementary information for these instructions:
–Manufacturer's declaration and/or certificates of conformity
–Certificates
–Additional documents for any attached or upstream components, e.g. Drawings, technical data,
information on accessories etc.
–Supplements to these instructions (e.g. special versions)
–AWH catalog, product data sheet

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2Safety
The device has been built in accordance with state-of-the-art technology and the recognized rules of
safety. Nevertheless, use of the device may represent a danger to the life and limb of the user and third
parties or a risk of impairments to the device and other objects of material value as a result of its
function.
The following basic safety notes are intended to prevent injury to personnel and material damage. The
operating company must ensure that the basic safety instructions are observed and adhered to.
These instructions contain basic notes on installation, operation, maintenance and servicing of the
device which must be complied with.
Anyone involved in installation, operation, maintenance and servicing must have read and understood
these instructions.
The safety systems and safety notes described in these instructions must be adhered to.
WARNING
Failure to comply with these instructions, incorrectly performed installation and repair
work or incorrect operation could lead to malfunctions on the device and to dangerous
situations!
There is a risk of death or severe physical injuries.
All work performed on the device must be carried out only by a specialist and in
compliance with
–the corresponding detailed operating and installation instructions,
–the warning and safety signs on the device,
–regulations and requirements specific to the plant and
–national/regional regulations for safety and the prevention of accidents.
Never install damaged devices or components.
The figures in these instructions are for basic understanding and are primarily representations
of the principles involved. They may differ from the actual design of the device.
For maintenance and repair, we recommend a training course provided by the manufacturer or
a person authorized by the manufacturer.

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2.1 Intended Use
DANGER
Risk of injuries from fire/explosion when using the device in an explosive atmosphere.
Use of the device in an Ex area (potentially explosive atmosphere) is PROHIBITED.
There is a risk of death or severe physical injuries.
Adhere to the type plate of the device (see section 2.5.2 Type Plate) and the respective
operating instructions .
WARNING
Risk of hazardous situations caused by use going beyond intended use and/or other
types of use of the device!
There is a risk of death or severe physical injuries.
Only use the device for the intended use.
–Only ever use the device in accordance with the specifications contained in these
instructions and the specifications on the device’s type plate.
–All the specifications in these instructions must be adhered to at all times.
–Always keep the operating instructions at the location where the device is used.
–Keep all signs on the device in legible condition.
–Only use original spare parts.
Modifications or conversions to the device are NOT permitted.
WARNING
Danger from the incorrect use of materials/agents!
The materials/agents to be used for the intended operation of the device are procured
and utilized by the operating company for the device.
If unsuitable materials or agents are selected, strong chemical reactions could lead to
fatal injury or (severe) physical injuries.
The proper selection and treatment of these materials/agents is solely the
responsibility of the operating company.
When selecting the materials/agents, make sure that the permitted technical
parameters of the device are NOT exceeded.
The cleaning agents and media must be approved for all of the materials of the device
(e.g. washers, bushings) and for the substances in the container to be cleaned which
come into contact with them.
Adhere to the specified chemical limitations for use in the material data sheets.
Adhere to the safety data sheets supplied by the manufacturers of the materials and
media, in particular for hazardous substances:
–Comply with the hazard and disposal instructions.
–Set out protective measures and compile operating instructions for hazardous
substances.
–This also applies to hazardous substances that may arise during work processes.
Refer to the order confirmation / parts list from AWH for the materials used in the device.

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The TANKO-JM is a rotating cleaning device and belongs to the group of jet cleaners. The device is
driven by the cleaning agent. The device is used for cleaning the interiors of containers with and without
installed equipment.
For the purpose of these instructions, containers refer to enclosed, depressurized tanks, silos, barrels,
containers, pipes, etc., which are provided with an outlet that ensures a free outward flow of the
supplied cleaning fluid.
The pressure in the container to which the device is attached may not exceed a maximum of 0.5 bar
(7.25 psi).
The device was developed, engineered and built exclusively for industrial and commercial use. It must
not be used for private use.
In all cases, operating company must check whether the device is suitable for its application.
The device can be used in containers inside and outside of buildings in compliance with the limitations
for use (see section 3.3 Technical Data).
In the process, the following must always be observed:
Only operate the device when installed inside an enclosed container.
Never direct the cleaning jet or torrent from the device at persons.
Protect the device from freezing (e.g. risk of frost from possible residual water).
The device is designed for fixed pipe installation only. Installation on a hose is PROHIBITED.
Use a suitable filter system in the supply line for the cleaning agent.
Operate the container only within the approved parameters, e.g. pressure and temperature,
(see section 3.3 Technical Data).
Only cleaning agents which are compatible with the materials of the device (see section 3.4 Cleaning
Agents) may be used.
The preferred installation position for the device is vertical with the cleaning head pointing
downwards. Other installation positions are possible (see section 5.2.2 Installation Position).
The device may generate vibrations when cleaning the container. Any vibrations going beyond this
must be avoided (see section 7.4.1 Maintenance Intervals).
The device is NOT suitable for the following applications:
The device is NOT suitable for private use.
The device is NOT suitable for ATEX applications.
The device is NOT suitable for use outside of containers.
Holding the device with your hand during operation is PROHIBITED.
The device must NOT be immersed in the product of the production process (NOT even partially).
This could cause the product to enter into the device. The spray boreholes may become blocked. The
free movement of the actuator may be obstructed.
The device must NOT by operated with air over a long period as the cleaning agent is used for
lubrication of the bearings.
The device is intended exclusively for the purpose outlined above. Any other use beyond that described
here or alteration of the device without written approval from the manufacturer is considered
IMPROPER use.

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The manufacturer accepts NO liability for damage arising from this. The operating company is solely
responsible for the risk.
The device must not be put into operation until it has been assured that all the safety devices are fully
functional and the plant in which the device is installed meets the safety requirements of all relevant
European directives (e.g. the Machinery Directive).
2.2 Spare Parts, Replacement Parts and Accessories
WARNING
Risk of damage, malfunction or complete failure of the device!
Incorrect or faulty spare/replacement parts and accessories put the functional safety and
reliability of the device at risk.
There is a risk of death or severe physical injuries.
The failure of components or a device malfunction can cause material damage and
consequential damages.
Only use the manufacturer's original spare parts.
We expressly draw attention to the fact that replacement parts and accessories NOT supplied by AWH
have NOT been checked or approved by AWH. The installation and/or the use of such products could
therefore under certain circumstances result in changes with negative results to the properties of the
device specified by its design and the higher-level plant.
AWH is not liable for any damage arising from the use of non-original parts or non-original accessory
parts. Standard parts can be obtained from specialist dealers.
Section 7.5 Spare Parts and Customer Service includes a list of spare parts.
2.3 Duties of the Operating Company
The device is used in the commercial sector. The operating company is thus subject to the legal
obligations of occupational safety.
In the EEA (European Economic Area), the national implementation of the Framework Directive 89/391/EEC
on carrying out measures for improving safety and protecting the health of employees during work, as
well as the associated individual directives shall be observed and complied with in their current valid
versions.
Of particular importance in this connection is Directive 2009/104/EC on the minimum specifications
for safety and health protection of employees using work equipment in their work.
As a basic rule, in Germany the Industrial Safety Regulation (BetrSichV) must be observed.
In other countries, the respective national directives, statutes and country-specific regulations regarding
occupational safety and accident prevention are to be complied with.
At the same time, the following, non-exhaustive instructions apply in particular:
–The operating company must ensure that the device is used only as intended (see section 2.1
Intended Use).
–The operating company must keep informed of the locally applicable occupational health and safety
regulations and, in addition, use a risk assessment to determine the hazards resulting from the

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specific working conditions at the location of use of the device. This must then be implemented in
the form of operating instructions for the operation of the device.
–When using hazardous materials, protective measures must be specified in accordance with the
safety data sheets and operating instructions shall be compiled for hazardous materials. Personnel
must be appropriately briefed about this. This also applies to hazardous substances that may arise
during work processes.
–A continuous risk assessment must be carried out for workplaces, including temperature conditions
for the medium and the place of use (falling). The measures are to be defined in operating
instructions. Personnel must be instructed accordingly.
–Supervisors must monitor compliance with the measures specified in the operating instructions.
–Throughout the entire operating period of the device, the operating company must check whether
the operating instructions he has compiled reflect current legislation requirements and adapt them
as necessary.
–The operating company must clearly regulate and specify the responsibilities of personnel (e.g. for
operation, maintenance and cleaning).
–The operating company must allow only sufficiently qualified and authorized personnel to work on
the device.
–The operating company must ensure that all employees handling the device have read and
understood the instructions.
Furthermore, he must provide personnel with training at regular intervals with certification and
inform them about the hazards.
–The user must provide sufficient workplace lighting at the plant in accordance with the locally
applicable regulations for occupational health and safety in order to prevent hazards occurring as a
result of poor lighting.
–The operating company must provide personnel with personal safety clothing and equipment and
make sure that this is used (see section 2.4.1 Personal Protective Equipment).
–The operating company must make sure that the danger area of the higher-level plant in which the
device is installed is not accessible to unauthorized persons.
–The operating company must make sure that no one is permitted to work on the device whose ability
to react is impaired by drugs, alcohol, medication or similar.
–The operating company must take appropriate measures to inform groups of persons who are not
intended to come into direct contact with the device (e.g. visitor groups) about the potential dangers
involved.
–The operating company is responsible for making sure that the device is only ever operated in
perfect condition.
–Wherever high pneumatic pressures occur, there is a possibility of sudden failure of or damage to
the lines and connections. This poses a hazard. The operating company must instruct operating and
maintenance personnel at least once a year on the possible hazards.
–The constructor of the overall plant must install the switching and safety devices required for setting
up, inspection, shutting down (including emergency shutdown), operation, maintenance, cleaning
and repair.