AWH Tanko JX70-2 Product guide

OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
Container Cleaning Device
ATEX Jet Cleaner
TANKO®JX70-2 / TANKO®JX75-2
TANKO®JX80-2 / TANKO®JX80/70-2
Armaturenwerk Hötensleben GmbH
Schulstr. 5–6
D-39393 Hötensleben, Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Website: http://www.awh.eu ID no.: 664BAJX0000ENX - 2021/04 Rev. 0

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle. The safety
instructions contained therein must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) must be consulted for clarification, or the manufacturer must be contacted.
These instructions and all figures contained therein are protected by copyright. Any use beyond the
confines of copyright law is not permissible and liable to prosecution without the prior written approval
of the publisher. This applies in particular to reproductions, translations, microfilming and storage and
processing in electronic systems.
© 2021 - Armaturenwerk Hötensleben GmbH. All rights reserved.

ATEX Jet Cleaner TANKO-JX
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Contents
Contents ......................................................................................................................................................I
List of Figures ............................................................................................................................................III
List of Tables............................................................................................................................................. IV
Abbreviations and Units............................................................................................................................. V
1 Introduction ............................................................................................................................................ 1
1.1 Means of Presentation.......................................................................................................................... 1
1.1.1 Explanation of Signal Words....................................................................................................... 1
1.1.2 Explanation of the Warnings ...................................................................................................... 2
1.1.3 Pictograms and Symbols ............................................................................................................ 4
1.2 Warranty and Liability............................................................................................................................ 5
1.3 Product Names and Trademarks.......................................................................................................... 5
1.4 Related Documents............................................................................................................................... 5
2 Safety...................................................................................................................................................... 6
2.1 Intended Use.......................................................................................................................................... 7
2.2 Spare Parts, Replacement Parts and Accessories ............................................................................ 13
2.3 Duties of the Operating Company ...................................................................................................... 13
2.4 Requirements for Personnel............................................................................................................... 16
2.4.1 Personal Protective Equipment................................................................................................ 17
2.5 Marking ................................................................................................................................................ 18
2.5.1 Type Designation....................................................................................................................... 18
2.5.2 Type Plate .................................................................................................................................. 18
2.5.3 Marking for Explosion Protection ............................................................................................. 18
3 Construction and Function ...................................................................................................................30
3.1 Construction......................................................................................................................................... 30
3.1.1 Special Designs......................................................................................................................... 31
3.2 General Function Description ............................................................................................................. 37
3.2.1 JX Function ................................................................................................................................ 39
3.3 Technical Data..................................................................................................................................... 40
3.4 Cleaning Media.................................................................................................................................... 43
4 Transportation and Storage..................................................................................................................49
4.1 Packaging............................................................................................................................................. 50
4.2 Transportation ..................................................................................................................................... 51
4.3 Storage................................................................................................................................................. 51
5 Installation............................................................................................................................................ 53
5.1 Safety Instructions for Installation ..................................................................................................... 53
5.2 Installation ........................................................................................................................................... 59
5.2.1 Interfaces................................................................................................................................... 60

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5.2.2 Installation Position...................................................................................................................61
5.2.3 Installing the Device..................................................................................................................62
5.3 Connection of the Actuator .................................................................................................................66
5.3.1 Direction of Rotation of Cleaning Head ...................................................................................67
5.3.2 Speed Control............................................................................................................................67
6 Commissioning..................................................................................................................................... 69
6.1 Safety Instructions for Commissioning...............................................................................................69
6.2 Functional Check/Trial Run.................................................................................................................73
6.3 Switch-on Procedure............................................................................................................................74
6.4 Operation..............................................................................................................................................75
7 Maintenance ........................................................................................................................................ 80
7.1 Safety Instructions for Maintenance ..................................................................................................80
7.2 Switch-off Procedure............................................................................................................................83
7.3 Removal................................................................................................................................................85
7.3.1 Removing the Device ................................................................................................................86
7.4 Maintenance ........................................................................................................................................89
7.4.1 Maintenance Intervals ..............................................................................................................92
7.4.2 Tools and Tightening Torques...................................................................................................95
7.4.3 Disassembling the Device ........................................................................................................97
7.4.4 Assembling the Device............................................................................................................104
7.4.5 Notes on Cleaning ...................................................................................................................113
7.5 Spare Parts and Customer Service...................................................................................................115
7.5.1 Spare Parts for JX Standard....................................................................................................117
8 Faults.................................................................................................................................................. 129
8.1 Safety Instructions for Troubleshooting ...........................................................................................129
8.2 Faults and Remedial Action ..............................................................................................................131
8.3 What to do in Case of an Emergency................................................................................................133
9 Decommissioning...............................................................................................................................134
9.1 Disposal..............................................................................................................................................134
Index......................................................................................................................................................136
Annexes .................................................................................................................................................138
Notes .....................................................................................................................................................149

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List of Figures
Figure 2.5-1: Type Plate Position...................................................................................................................18
Figure 2.5-2: Example of Zone Separation...................................................................................................19
Figure 2.5-3: Example of Type Plate (ATEX)..................................................................................................21
Figure 3.1-1: Basic Construction of the Device............................................................................................30
Figure 3.1-2: Device without PC Version B0 (Examples) .............................................................................31
Figure 3.1-3: Device with Linear Unit (Example) .......................................................................................... 33
Figure 3.1-4: Device with PC Version B1 (Examples)...................................................................................36
Figure 3.1-5: Device with PC Version B2 (Example)..................................................................................... 36
Figure 3.1-6: Downpipe Extension [DPE] (Example) ....................................................................................37
Figure 5.2-1: Device Interfaces .....................................................................................................................60
Figure 5.2-2: Installation Positions of the Device ........................................................................................61
Figure 5.2-3: Nozzle Position Stationary Device...........................................................................................64
Figure 5.2-4: Installation Opening of Mobile Device....................................................................................65
Figure 7.3-1: Nozzle Position Stationary Device...........................................................................................88
Figure 7.4-1: Maintenance Points.................................................................................................................93
Figure 7.4-2: Magnetic Coupling ................................................................................................................... 97
Figure 7.4-3: Disassembly Motor Connection AG.........................................................................................98
Figure 7.4-4: Disassembly Axial Ball Bearing ...............................................................................................99
Figure 7.4-5: Cleaning Head with Individual Parts (Example TANKO-JX75) .............................................100
Figure 7.4-6: Adjustment Dimension for Magnet Carrier (Motor Side).....................................................104
Figure 7.4-7: Assembly Axial Ball Bearing ..................................................................................................105
Figure 7.4-8: Magnetic Coupling .................................................................................................................107
Figure 7.4-9: Cleaning Head with Individual Parts (Example for TANKO-JX75)........................................108
Figure 7.4-10: Head AG JX70 (Screw Connection with the Downpipe AG)...............................................108
Figure 7.5-1: Downpipe AG with PC (JX75 and JX80) ................................................................................117
Figure 7.5-2: Head AG JX70 (with Thrust Washer).....................................................................................119
Figure 7.5-3: Head AG JX70 (with Axial Bearing)........................................................................................119
Figure 7.5-4: Head AG JX70 + Adapter .......................................................................................................119
Figure 7.5-5: Head AG JX75 (with Thrust Washer).....................................................................................120
Figure 7.5-6: Head AG JX75 (with Axial Bearing)........................................................................................120
Figure 7.5-7: Nozzle Holder AG JX70 ..........................................................................................................123
Figure 7.5-8: Nozzle Holder AG JX75 ..........................................................................................................123
Figure 7.5-9: Motor Connection AG JX70....................................................................................................125

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Figure 7.5-10: Motor Connection AG JX75 and JX80................................................................................ 125
Figure 7.5-11: Downpipe Extension [DPE] AG ........................................................................................... 128
Figure 9.1-1: Spatial Positions of Gear Motors (Example SEW-EURODRIVE) .......................................... 144
List of Tables
Table 1.1-1: Overview of Signal Words............................................................................................................ 1
Table 2.1-1: Application of TANKO-JX (Equipment Group II) in Ex Atmosphere............................................ 8
Table 2.1-2: Permissible Parameters for the Rest State .............................................................................11
Table 2.5-1: Relationship between Zones and Device Protection Levels (EPL) .........................................19
Table 2.5-2: Classification of Explosion Groups II ........................................................................................20
Table 2.5-3: Classification of Explosion Groups III .......................................................................................20
Table 2.5-4: Temperature Division for Group II G Devices...........................................................................20
Table 2.5-5: Explanation of Ex Marking - Gas...............................................................................................26
Table 2.5-6: Explanation of Ex Marking - Dust..............................................................................................28
Table 3.1-1: Standards Overview of Process Connections ..........................................................................34
Table 3.3-1: Operating Parameters of the Device (Standard) .....................................................................42
Table 3.3-2: Weight Comparison (Examples)................................................................................................42
Table 6.4-1: Time-limited Operation of the Device without Cleaning Medium...........................................78
Table 7.4-1: Inspection and Maintenance Work ..........................................................................................95
Table 7.5-1: Parts List for Downpipe AG (Standard) ................................................................................. 118
Table 7.5-2: Parts List for Head AG without Nozzle Holder (Standard).................................................... 122
Table 7.5-3: Parts List for Nozzle Holder AG (Standard)........................................................................... 124
Table 7.5-4: Parts List for Motor Connection AG JX70 (Standard) ........................................................... 126
Table 7.5-5: Parts List for Motor Connection AG JX75 and JX80 (Standard) .......................................... 127
Table 7.5-6: Parts List for DPE AG JX (Standard)....................................................................................... 128
Table 8.2-1: Operating Faults –Cause and Remedy ................................................................................ 132
Table 9.1-1: Overview of Air Motors ........................................................................................................... 145

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Abbreviations and Units
Abbreviations
ATEX
ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union;
comprises measures for explosion protection for potentially explosive atmospheres
AF
Width across flats [wrench size]
AG
Assembly group
Approx.
Approximately
ASSY
Assembly
ATO
According to order
AWH
Armaturenwerk Hötensleben GmbH
BetrSichV
Betriebssicherheitsverordnung (German Operational Safety Ordinance); ordinance
concerning health and safety when using work equipment; German implementation of
Directive 2009/104/EC of the European Parliament concerning the minimum safety
and health requirements for the use of work equipment by workers at work
BS
British Standard
BSP
British Standard Pipe; British thread standard for pipe fittings
CIP
Cleaning in Place; a local (automated) cleaning process without dismantling plant
parts. Denotes a procedure for cleaning processing plants, predominantly in sectors
with particularly critical hygiene requirements, such as the pharmaceutical industry,
food and beverage industry or biofuel plants.
DIN
Deutsches Institut für Normung e.V.; is a national standards organization in the
Federal Republic of Germany; the standards of this organization are referred to as DIN
standards.
DN
DIN nominal width
DP
Downpipe; in the context of these instructions, this colloquial term describes a line or
connection in cleaning technology between a media connection [MC] and a cleaning
head.
DPE
Downpipe extension; an extension to increase the usable installation length [LE] of the
device.
EMC
Electromagnetic compatibility; synonym for the EMC directives of the European Union;
includes measures for apparatus/equipment, a plant or a system intended to operate
interference-free in an electromagnetic environment without causing electromagnetic
interference itself.
EN
European Standard (Norm)
EPL
Protection level of the device (Equipment Protection Level)
etc.
and so on
FDA
Food and Drug Administration (US food and medication monitoring regulation
authority)

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if nec.
if necessary
IP
Individual part
ISO
International Organization for Standardization
JC
Jet cleaner
Jet
Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from a
jet cleaner [JC] used in cleaning technology.
JX
"JX" device series
Jet cleaners with external actuator and internal gear unit.
LE
Usable installation length of the downpipe [DP]; the dimension corresponds to the
distance from the lower edge of the process connection to the lower edge of the
cleaning head.
LEX,8h
Daily noise exposition level
LEXT
Length of the downpipe extension [DPE]
LPA
Emission noise pressure level at workplace
max.
maximum
MC
Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning medium from the supply line to the device.
min.
minimum
NPT
National Pipe Thread; USA thread standard for pipe fittings
PC
Process connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
RC
Rinsing connection (optional); the rinsing connection is only used for removing or
draining away the cleaning fluid (e.g. water) required for self-cleaning of the device in
the area of the magnetic coupling, in the flow direction from the media connection
[MC] to the rinsing connection [RC]. The connection is only recommended if the device
is installed in a position that deviates from the standard.
SI
Système international d'unités; the most widely used international system of units for
physical values
SN
Serial number
Stroke
Stroke
For the purposes of these instructions, this term describes the path of a linear
movement from point A to point B in a straight line for a moving component (e.g.
cleaning head).
TRBS
Technische Regeln für Betriebssicherheit (German Technical Rules for Operational
Safety); these rules specify the details of the "Betriebssicherheitsverordnung"
(BetrSichV = German Operational Safety Ordinance) with regard to the identification
and assessment of hazards and the derivation of suitable measures.

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TRGS
Technische Regel für Gefahrstoffe (German Technical Rules for Hazardous Substances);
these rules reflect the state of the art, occupational medicine and occupational hygiene
as well as other sound scientific knowledge for activities involving hazardous
substances, including their classification and identification.
veff
Effective vibration velocity
WA
Welded assembly
WP
Wear part
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can also
be used for cleaning several containers.
Traversing device:
The device is moved dynamically within a defined stroke by means of an actuated linear unit (e.g.
mechanical or pneumatic).
Units of Measure
The following indicated factors are intended for orientation and the conversion of the SI units to
common units of measure for the American market.
bar
Unit of measure for pressure p [bar]
All pressure [bar] specifications stand for overpressure [bar o] = positive pressure [bar g],
unless expressly described otherwise (e.g. absolute pressure [bar a]).
Conversion: 1 bar = 14.50376… psi [pound-force per square inch]
°C
Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C 1.8 + 32 = °F [degrees Fahrenheit]
h
Unit of measure for time t [hours]
K
Unit of measure for temperature T and temperature differences ΔT [Kelvin]
Conversion: 273.15 K = 0 °C
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin: libra; pounds]
l/min
Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m3/h [cubic meters per hour]
1 l/min = 0.26417 … gpm (US) [gallons per minute (US)]
1 m3/h = 4.40286 … gpm (US) [gallons per minute (US)]
lx
Unit of measure for illuminance Ev[lux]
m
Unit of measure for length l [meters]
Conversion: 1 = 3.28083… ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1/25.40005 in [inches] = 0.03937 in [inches]

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Nm
Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 U/min = 1 rpm [revolutions per minute]
µm
Unit of measure for length l [micrometers]
MΩ
Unit of measure for electrical resistance R [Mega Ohm = 1 million ohms]
pS/m
Unit of measure for electrical conductivity of materials κ [picosiemens per meter]