B-TEK Scales Super Sack User manual

Instruction
Manual
B-TEK
Super Sack
7//23
V2023.1

BTEK Super Sack Instruction Manual
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Table of Contents
1. Safety First…………………………………………………………………………………..3
2. Introduction………………………………………………………………………………….4
3. Super Sack Frame Assembly …………………………………………………………….5
4. Fit Assurance ……………….……………………………………………………………...6
5. Parts Inventor……………………………………………………………………………….7
6. Assembly Procedure……………….……….……………………..……………………….8
7. T403S Batch Controller/Positioning the Scale.……………………….…………………9
8. Pretesting/Batching Guide…………………………………………………………….10-14
9. Wire Diagram W/O Alarm…………………………………………………………………15
10. Wire Diagram with Alarm………………………….…………………………………….16
11. Replacement Parts……………………………………………………………………….17

BTEK Super Sack Instruction Manual
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Safety First
•Please call a BTEK-authorized service provider for service or repairs
on BTEK products.
•Only allow authorized personnel to work with electrical components.
•Please ensure you wear proper PPE when working with equipment.
•Ensure proper training is given when working with any equipment.
•Ensure that the area used for this equipment is safe for this equipment.
•Allow only qualified personnel to work on electric/electronic components.
•Do not use this equipment for anything other than its intended use.
•Ensure equipment is plugged into stable power sources.
•Keep equipment away from high voltage, vibration, and high draft areas.
•Keep equipment cords and cables secured and protected.
•Perform periodic inspections to keep equipment in good working order.
•Never apply a load over the capacity of your scale.
•Keep the area around your scale free of debris.
•Train yourself and others on equipment before use.

BTEK Super Sack Instruction Manual
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Introduction
The information provided in this manual is a guide on assembling the B-TEK, LLC. Super
Sack frame assembly and its components. This document is intended as a guide, and the
installation and operation should be performed by qualified personnel only.
All sales of goods are subject to the standard warranty and the standard terms and
conditions published by B-TEK, LLC.
If you have any questions regarding the Super Sack frame assembly or its components,
contact your local B-TEK, LLC. scale representative.
oAvailable in 5’X 5’sizes.
oAvailable packages: frame kit, frame kit with Clydesdale floor scale, frame kit with
Clydesdale floor scale, and 2-speed fill process indicator.
oStructure available in carbon and stainless steel.
oProcess controller T403S.
oAdjustable height from 36”to 65”.
BTEK Super Sack Shown with Clydesdale and T403S batching indicator.

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Super sack assembly parts description
Controller Assembly
Mounting Plate
Height adjustable fill tube cross
member assembly
Main corner
support tube
Slide on base plate
Clydesdale floor scale
Bag fill tube
Upper structure support cross
member assembly
Bag fill tube
Indicator mount
bracket
Quick release pin
BTEK Clydesdales
floor scale

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Fit Assurance
Note: If ordering the super sack frame without a BTEK scale, it is important to ensure a
proper fit to your existing scale, please check the dimensions below to ensure that our
super sack frame will fit your scale.
If you have a square symmetrical scale, the base plates are the only assemblies
that are critical for fit. If your scale is within the sizes above this kit will work with
your scale.
5 X 5 Super Sack Slide on Base Plate Dimensions
A
B
C
D
E
F
60.25”
2.875”
6”
2.5”
3.25”
.75”
A
B
C
D
E
F

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Assembly
Parts Inventory
Carefully remove the super sack frame parts from its shipping container, ensure that
there is no damage, and all parts are included. Please see the diagram and parts list
below.
1. BTEK Clydesdale floor scale or existing floor scale.
Note: If using an existing scale please confirm that it will fit using the dimensional chart
on page 6.
2. Base plate assemblies.
3. Corner support column assemblies.
4. Fill tube cross-member assembly.
5. Upper structure supports cross-member assembly.
6. Indicator mounting bracket assembly.
7. Hardware kit. (Not Shown).
1
2
3
5
4
6

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Frame Assembly Procedure
The BTEK super sack scale was designed for easy assembly. To assemble the super
sack kit, follow the simple instructions below.
Note: It is important to know that when putting the BTEK super sack together that safety
should always be observed to avoid injuries. Use lifting equipment where needed and
keep fingers away from pinch points. This kit was designed with high tolerances and
when fitting parts together it should be done in a manner that keeps parts even to one
another to avoid any binding.
1. With the base resting on a flat hard surface slide the two base plate assemblies on
each end of the scale. Please note that the tolerances are very close, to get the base
plates on quickly and easily ensure that they are slid on evenly avoiding binds which will
make putting the kit together much harder or even impossible. Also, note that the
junction box access plate should be located at the rear of the scale.
2. Place all the columns in the base plate corner fittings. Note to ensure that the quick-
release pin holes are lined up and positioned properly. Next, put the quick-release pins
and bolts in their designated holes. Do not tighten anything at this time.
3. Place the indicator bracket on the desired corner and put the quick-release pin in its
designated hole.
4. Using a crane or lift truck, insert the upper structure support cross-member assembly
onto all four corner column assemblies. Insert pins and tighten all bolts.
5. Determine the desired height and position of the fill tube cross-member assembly in
place using a lift truck or crane. Take extreme caution when placing this part in place as
there will be pinch points as it is installed.
At this point, the frame of the super sack frame is assembled. Ensure proper height and
all bolts and quick-release pins are in place. You can now install your gate valve,
system controller, and or supply tubes. If you purchased the BTEK supersack with T-
series batching system proceed to the next section for installation instructions.
Note: The four quick-release bag loop draw ropes that are
Included, in the image to the right, are connected at each
corner of the upper support cross member and to the bag
loop on each corner of the bag helps to maintain the bag’s
shape while it is filling.

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T-Series Batching Controller Assembly
Procedure
If you purchased the BTEK super sack kit that comes with the T-series batching system,
follow the setup procedure in the instructions below. The panel mount system is
equipped with quick disconnect cables and labeling that makes setup a snap.
1. Using the supplied hardware mount the batching system controller to the indicator
mounting bracket.
2. The complete super sack kit comes with the BTEK Clydesdale floor scale, both the
scale and the batch controller come with quick disconnect connectors. Connect the
scale to the batch controller using the provided cables with quick disconnect connectors.
3. Open the provided BTEK controller front panel to access the internal relays. Run both
the supply power and fill components power supply cables through the strain reliefs
located on the bottom of the control panel box and tighten. Use the wiring diagram
located on the inside box to terminate your fill shutoff system components.
Note: 120V
The relays are triggered by low voltage DC supplied by the controller, the relays are
wired for 120V supplied by the power cord that feeds power to the controller. If your
feed equipment uses 120V all that will need to be done is terminate components power
supply wires to the relays using the diagram provided in the control panel.
Positioning the scale
Ensure that your scale is positioned under the delivery system, and line the fill tube up
with the delivery tube. Adjust the feet on all four corners of the scale to level the scale, it
is important to ensure all feet are touching the ground during leveling, then tighten the
locking nuts. Use preferred tubing to connect the fill tube to the delivery system tube, it
is important to ensure that there is no binding between the fill tube and the delivery tube.
This can be achieved by leaving slack in the tubing that is used to connect the tubes
together.

BTEK Super Sack Instruction Manual
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Pretesting the scale
After the scale has been positioned and leveled the scale can then be tested. It is
recommended that the initial testing of the scale be done by a certified scale provider.
Place a known certified weight on the center of the scale and compare the applied
weight to the indicator reading. Once the scale has been confirmed to work with certified
weight, test the controller by doing a couple of dry runs to ensure the controller is wired
and performing properly.
Tech Guide: T403S Ingredient Batching
Introduction This technical guide will provide instructions on how to set up the T403S as a
batching system for up to 3 Ingredients using the three internal set point outputs.
Prerequisites / Supplements
Tech Guide CFG 108 Remote Switch Input Tech Guide
CFG 110 Application Selection
T403S Service and User Manuals
Setup Menu > Selecting Batch Application and enabling Outputs.
Procedure
1.Press and hold F1 until PASS is displayed…release F1 > 0 is displayed
2.Use numeric entry method to enter 3 0 8 8 and press ZERO > BUSY > SETUP is displayed
3.Press SELECT > CALIB is displayed
4.Press UNITS twice > SYSTEM is displayed
5.Press SELECT> SITE is displayed
6.Press UNITS until APP is displayed
7.Press SELECT > the current application is displayed
8.Press UNITS until BATCH is displayed
9.Press ZERO > APP is displayed
10.Press TARE > SYSTEM is displayed
11.Press UNITS until OUTPUT is displayed
12.Press SELECT > OUT 1 is displayed
13.Press SELECT > current setting is displayed
14.Press UNITS if necessary to display ON
15.Press ZERO > OUT 1 is displayed

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16.Press UNITS > OUT 2 is displayed
17.Repeat steps 14 thru 16 to enable Setpoint Outputs 2 and 3 if required
18.When all outputs are enabled on press TARE until SAVE NO is displayed
19.Press UNITS > SAVEYES is displayed
20.Press ZERO > BUSY is displayed. The indicator will reboot and return to normal operation
Supervisor Menu > Configuring Batch Application
The default settings for BATCH application are TYPE = 2 SPEED, MODE = AUTO and DISP =
NET, PREACT = MANUAL and NEG FILL = OFF.
External START & STOP switches can be connected to INPUTS 1, 2, or 3 and configured in
SUPER > SETPNT > EDIT > IN x. Refer to Tech Guide CFG 108 Remote Switch Input for
details.
TYPE
2 Speed –for single ingredient but with a dual speed filling control device
Ingred - for sequential filling for up to 3 products
Indep –each output is controlled independently. Typical use for level sensing
Fil-Dsc –fill/discharge operation. Typical use for bag filling from hopper scale

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MODE (Ingredient filling only)
Auto - filling will automatically advance to the next ingredient
Manual - operator must press the F1 key to start the fill for each ingredient
DISP
Net - OUTx values are entered as Net weights. Auto Tare will occur to start fill cycle and in
between each ingredient
Gross - OUTx values are entered as Gross weights. Auto Tare will not occur during the fill
OUTx values must be entered in Gross accumulated values
Example: OUT 2 = Ingred 1 + Ingred 2…OUT 3 = Ingred 1 + Ingred 2 + Ingred 3
PREACT
Preact is a value that is subtracted from the OUT x values to determine the actual cutoff weight
for the setpoint outputs and compensates for free-falling material
Manual–entered preact values are used
Auto –initially uses entered preact values, but automatically calculates and adjusts these
values based on a percentage of the variance between entered setpoint value and the actual fill
weights recorded during recent batch cycles
Calculated Preact values can be viewed in SETPNT > PREACT 1, 2 and 3
Clear - the Manual preact values will be set to 0. If Preact was set to Auto then new
compensation values will be calculated on subsequent fills
BATCH Application example: 3 Ingredient Batching with Auto Preact
For this example, we will use TYPE = Ingredient, MODE = Auto, DISP = Net, PREACT = Auto and NEG FILL
= Off
Procedure –Configure Ingredient and Preact settings.
1.Press and hold F1 until PASS is displayed…release F1 > 0 is displayed
2.Use numeric entry method to enter 1 7 9 3 and press ZERO > SUPER is displayed
3.Press SELECT > SETPNT is displayed

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4.Press UNITS until BATCH is displayed
5.Press SELECT > TYPE is displayed
6.Press SELECT > 2 SPEED is displayed
7.Press UNITS > INGRED is displayed
8.Press ZERO > TYPE is displayed
9.Press UNITS until PREACT is displayed
10.Press SELECT > MANUAL is displayed
11.Press UNITS > AUTO is displayed
12.Press ZERO > PREACT is displayed
13.Press F1 until the indicator returns to normal operation
Entering Setpoint and Initial Preact values
1.Press SETUP (T403S) or press and hold SELECT (T401S) until SETPNT is displayed
2.Press SELECT > OUT 1 is displayed
3.Press SELECT > current setting is displayed
4.Enter the numeric entry method to scroll in desired target value

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5.Press ZERO > OUT 1 is displayed
6.Press UNITS > OUT 2 is displayed
7.Repeat steps 3 thru 5 to enter values for OUT 2 and 3 and PREACT 1, 2 and 3
8.Press F1 when entries are complete > SETPNT is displayed
9.Press F1 again and the indicator returns to normal operation
Note: If less than 3 ingredients are used then a value of 0 must be entered for the unused
setpoint OUT and PREACT values
Batch Operation with MODE = AUTO and DISP = NET
1.To start a batch, press F1 or START. The indicator will Auto Tare to Net Zero and Output 1
and annunciator SP1 will activate
2. When the weight reaches Cutoff 1 (Setpoint 1 –Preact 1), Output1 and SP1 annunciator will
shut off. On the first Batch, the indicator will use the manually entered Preact value to calculate
the cutoff weight
3. After a scale motion settling delay to capture a stable fill weight the indicator will calculate
preact adjustments for subsequent batches and then Auto Tare to Net Zero and Output 2 and
annunciator SP2 will activate
4. Steps 2 and 3 will be repeated for Ingredients 2 and 3 if enabled
5. When the last ingredient is complete DONE is momentarily displayed and the batch is
complete
6. To view the gross weight of the 3 ingredients press the SELECT key to toggle to GROSS
weight
NOTE: Printing of the batch weight values is available using the application variables
App Var 4, 5 & 6 are used for the entered setpoint values OUT 1, 2 & 3
App Var 10, 11 & 12 are used for the actual setpoint fill weights for OUT 1, 2 & 3

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T403S Batch Controller Diagram

BTEK Super Sack Instruction Manual
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T403S Batch Controller with Alarm Timer

BTEK Super Sack Instruction Manual
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Replacement Parts
813-100094 5K CLYDESDALE SCALE REPLACEMENT CELL
813-100025 10K CLYDESDALE SCALE REPLACEMENT CELL
864-000008 CLYDESDALE SUMMING BOARD/BOX
911-000032 CLYDESDALE LOAD CELL FOOT
825-200006 T403 PANEL MOUNT INDICATOR
800-0002822 POLE RELAY; DPDT 24VDC 10 A; 8 OCTAL PINS
800-000139 2-POLE BASE W/ OCTAL SOCKET
800-000130 ON DELAY TIMER 2 POLE
899-100088 POWER SUPPLY (24VDC) FOR PRINTER, HEATER, FAN.
873-000043 E-STOP RED
100-161064 TALL STACK LIGHT BRACKET TL30
912-5591 STACK LIGHT R/Y/G & BUZZER IP65
100-160872 MAIN CORNER UPRIGHT TUBE
100-160902 FILL TUBE
For all other parts call your B-TEK scale representative.
B-TEK Scales, LLC
1510 Metric Ave. S.W.
Canton, OH 44706
Tel: [phone]
B-TEK.com