Balluff BIS V-6106 Use and care manual

BIS V-6106 Ethernet/IP
Technical Reference, Operating Manual
english
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BIS V-6106 Ethernet/IP™
Processor Unit
3
1 User Instructions 4
1.1 About This Manual 4
1.2 Typographical Conventions 4
1.3 Symbols 4
1.4 Meaning of Warnings 4
1.5 Abbreviations 5
2 Safety 6
2.1 Intended Use 6
2.2 General Safety Notes 6
3 Basic Knowledge 7
3.1 Operating Principle of Identification Systems 7
3.2 Product Description 7
3.3 Control Function 8
3.4 Data Integrity 8
3.5 Read/Write Heads H1…H4 9
3.6 EtherNet/IP™ 9
3.7 IO-Link 10
3.8 USB Port 10
4 Installation 11
4.1 Processor Unit Scope of Delivery 11
4.2 Processor Unit Installation 11
4.3 Electrical Connections 12
5 Technical Data 13
6 Startup 15
6.1 Assemblies 16
6.2 Config Assembly 16
7 Device Functions 24
7.1 Function Principle of the BISV-6106 24
7.2 Process Data Buffer 25
7.3 Function Indicator 65
7.4 Examples 67
7.5 Display 81
7.6 Webserver 87
Appendix 93
Index 95

BIS V-6106 Ethernet/IP™
Processor Unit
4
This manual describes the processor unit for BISV-6106 Identification Systems and startup
instructions for immediate operation.
The following conventions are used in this manual:
Action instructions are indicated by a preceding triangle. The result of an action is indicated by
an arrow.
ŹAction instruction 1.
Action result.
ŹAction instruction 2.
Numbers:
– Decimal numerals are shown without an additional indicator (e.g. 123).
– Hexadecimal numerals are shown with the additional indicator hex (e.g. 00hex).
Parameters:
Parameters are shown in italics (e.g. CRC_16).
Directory paths:
References to paths where data is stored or is to be saved are shown in small caps (e.g.
PROJECT:\DATA TYPES\USER-DEFINED).
Control characters:
Control characters for sending are set in angle brackets (e.g. <ACK>).
ASCII code:
Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').
Note, tip
This symbol indicates general notes.
Warning notes are especially safety-relevant and are used for accident avoidance. This
information must be read thoroughly and followed exactly. The warning notes are constructed as
follows:
SIGNAL WORD
Type and source of the hazard
Consequences of non-observance
ŹMeasures for hazard avoidance
The signal words used have the following meaning:
NOTICE
The warning word NOTICE indicates a risk which can result in damage to or destruction of
the product.
CAUTION
The general warning symbol combined with the signal word CAUTION indicates a risk which
can result in slight or moderate injuries.
WARNING
The general warning symbol combined with the signal word WARNING indicates a risk which
can result in serious injury or death.
DANGER
The general warning symbol combined with the signal word DANGER indicates a risk which
can result directly in serious injury or death.
1.1 About This
Manual
1.2 Typographical
Conventions
Actions
Syntax
1.3 Symbols
1.4 Meaning of
Warnings
1 User Instructions

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BIS V-6106 Ethernet/IP™
Processor Unit
5
ARP Address Resolution Protocol
BIS Balluff Identification System
CIP Common Industrial Protocol
CP Code Present
CRC Cyclic Redundancy Check
DHCP Dynamic Host Configuration Protocol
I/O port Digital input and output port
EDS Electronic Data Sheet
EEPROM Electrical Erasable and Programmable ROM
EIRP Equivalent Isotropically RadiatedPower
EIP EtherNet/IP™
EMC Electromagnetic compatibility
EPC Electronic Product Code
ERP Effective Radiated Power
FCC Federal Communications Commission
FE Functional ground
LF CR Line Feed with Carriage Return
MAC ID Media Access Control
n.c. not connected
ODVA Open DeviceNet Vendor Association
PC Personal Computer
RSSI Receive Signal Strength Indicator
PLC Programmable Logic Controller
Tag Data carrier
TID Tag identifier
UHF Ultra high frequency
UID Unique Identifier
VID Vendor ID
1.5 Abbreviations
1User Instructions

BIS V-6106 Ethernet/IP™
Processor Unit
6
The BIS V-6106 processor unit is a component of the BIS V identification system. It is used for
linking to a host computer (PLC, PC) within the identification system. It may be used only for this
purpose in an industrial environment corresponding to Class A of the EMC Law.
This reference manual applies to processor units in the following series:
– BIS V-6106-034-C002
– BIS V-6106-034-C102
– BIS V-6106-034-C004
– BIS V-6106-034-C104
Installation and Startup
Installation and startup are to be performed by trained technical personnel only. Any damage
resulting from unauthorized manipulation or improper use voids the warranty and any liability
claims against the manufacturer.
When connecting the processor unit to an external controller, observe proper selection and
polarity for the connection as well as the power supply (see Chapter 4“Installation” on page
11). The processor unit may only be used with an approved power supply (see Chapter 5
“Technical Data” on page 13).
Conformity
This product was developed and manufactured in accordance with the
applicable European directives. CE conformity has been verified.
All approvals and certifications are no longer valid if:
– Components are used that are not part of the BISV Identification System,
– Components are used that have not been explicitly approved by Balluff.
Operation and testing
The operator is responsible for ensuring that local safety regulations are observed.
In the event of defects and non-correctable faults in the identification system, take the system
out of service and secure it to prevent unauthorized use.
2.1 Intended Use
2.2 General Safety
Notes
2 Safety

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BIS V-6106 Ethernet/IP™
Processor Unit
7
The BISV Identification System is classified as a non-contact system with read and write
capabilities. This makes it possible to not only convey information that is programmed
permanently in the data carrier, but also to collect and pass on current information.
The main components of the BISV Identification System are:
– Processor unit,
– Read/write head (R/W head)
– Data carrier.
Figure 1: System Overview
3 4
2
1 1
7 7
56
H1
H2
H3
H4
IO-Link
1
2
3
4
BIS V
Ethernet/IP
Data carriers (max.1 per R/W head)
Read/Write Heads H1…H4
5
6
7
Service/IO-Link
Functional ground
Display
The main areas of use are:
– In manufacturing for controlling material flow (e.g. for model-specific processes, for
workpiece transport using conveying systems, for acquiring safety-related data,
– In warehouse areas for monitoring inventory movement,
– In the transportation sector and in materials handling.
Processor Unit BISV-6106:
– Metal housing
– Round connector terminations
– Four read/write heads can be connected
– 1×IO-Link module or standard I/O port can be connected
– Power for the system components provided by the processor unit
– Power for the data carrier provided by the read/write heads via carrier signal
– USB Port
– Ethernet/IP ports
– Display with keys for startup and configuration
– Control displays
– Webserver for diagnostics and service functions
3.1 Operating
Principle of
Identification
Systems
3.2 Product
Description
3 Basic Knowledge

BIS V-6106 Ethernet/IP™
Processor Unit
8
The processor unit is the link between data carrier and host control system. It manages two-way
data transfer between data carrier and R/W head and provides buffer storage.
The processor unit uses the R/W head to write data from the host control system to the data
carrier or reads the data from the carrier and makes it available to the host control system.
Host control systems could include:
– A control computer (e.g. industrial PC)
– A PLC.
Double Bit Header:
In order to ensure complete transmission of all data in the data buffer, the control bits in the data
buffer's first and last byte (bit header) are transmitted and compared for each R/W head. If both
bit headers are the same, then the data has been fully updated and can be transmitted. This
means that the data for each R/W head is only valid if both bit headers are the same. Thus, the
host control system must also compare the bits in the bit headers.
In order to increase data integrity, data transfer between the data carrier and processor unit and
the storage device must be monitored using a check procedure.
A CRC_16 data check can be enabled for this via parameter configuration.
With the CRC_16 data check, a check code that allows the validity to be checked at any time is
written to the data carrier.
A CRC_16 data check provides the following advantages:
– Data integrity even during the non-active phase (data carrier outside the R/W head).
– Shorter read time – page is read once.
3.3 Control Function
3.4 Data Integrity
3Basic Knowledge

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BIS V-6106 Ethernet/IP™
Processor Unit
9
For BIS V-6106-034-C00_, read/write heads in the BISVM-3_ _, BISVL-3_ _, and BISVU-3 _ _
series can be connected to terminals H1...H4. BIS V-6106-034-C10_ also supports read/write
heads in the BIS C-3 _ _ series (Adapter required).
Note
Read/write heads in the BISVU-3_ _ series are only supported with a device software
version of 3.0 or higher. Should the occasion arise, an update will be required.
Note
Device software as well as manuals with detailed information about the read/write
heads used are available at www.balluff.com.
BISV processor units are available in different variants with respect to the supported read/write
heads. The following table shows the differences.
Processor Unit Available Connections Compatible Read/Write Heads
H1…H4 VM-3 _ _ VL-3 _ _ VU-3 _ _ C-3 _ _
BIS V-6106-034-C002 H1…H4 YES YES YES NO
BIS V-6106-034-C102 H1…H4 YES YES YES YES
Note
Only shielded cables are to be used for connecting read/write heads!
An adapter cable is required for connecting read/write heads in the BIS C-3_ _ series.
The maximum cable length for read/write heads in the BIS VM-3_ _, BISVL-3_ _,
and BISVU-3_ _ series is 50 m. For the BISC-3 _ _ series, the cable length is set at
1m, 5 m, or 10 m plus the adapter depending on the design of the system.
Note
Visit www.balluff.com for more information on available software and accessories.
Ethernet/IP is an industrial networking standard. The IP in Ethernet/IP stands for "Industrial
Protocol". Ethernet/IP uses the "Common Industrial Protocol" (CIP) open communication
protocol at the application tier (in accordance with ISO/OSI reference model).
Ethernet/IP is supported by the "Open DeviceNet Vendor Association" (ODVA) network
organization.
3.5 Read/Write
Heads H1…H4
3.6 EtherNet/IP™
3Basic Knowledge

BIS V-6106 Ethernet/IP™
Processor Unit
10
IO-Link is defined as a standardized point-to-point connection between sensors/actuators and
an I/O module. An IO-Link sensor/actuator can send additional communication data
(e.g. diagnostics signals) in addition to the binary process signals over the IO-Link interface.
Compatibility with standard I/O:
– IO-Link sensors/actuators can be connected to existing I/O modules.
– Sensors/actuators that are not IO-Link-capable can be connected to an IO-Link module.
– Standard sensor/actuator cables can be used
Key technical data:
– Serial point-to-point connection
– Communication as an add-on to the standard I/O
– Standard I/O connection technology, unshielded, 20m cable length
– Communication using 24 V pulse modulation, standard UART protocol
The device can be connected to a computer's USB port using the "Service/IO-Link" jack and
then behaves like a USB stick. This allows access to the internal memory, where the manual, the
GSD file and a communications driver for service functions are saved. In addition, the BISV has
to be connected to a voltage source. The communication driver can be installed as needed, but
is not required for the USB port and BISV to function.
Note
Visit www.balluff.com for more information on available software and accessories.
3.7 IO-Link
3.8 USB Port
3Basic Knowledge

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BIS V-6106 Ethernet/IP™
Processor Unit
11
Included in the scope of delivery:
– BISV-6106
– 5×closure cap
– Safety Precautions
Note
Visit www.balluff.com for more information on available software and accessories.
Figure 1: Mechanical connection
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(dimensions in mm)
Figure 2: Installation examples (A: attachment to DIN rails, B: attachment to T-slotted framing)



%$
1
2
DIN rail
Fastening
3
4
T-slotted framing
Holder for screw mounting
ŹSelect a suitable installation position.
ŹSecure the processor unit using two M5 screws (strength category 8.8, lightly oiled,
tightening torque M = 5.5Nm).
4.1 Processor Unit
Scope of Delivery
4.2 Processor Unit
Installation
4 Installation

BIS V-6106 Ethernet/IP™
Processor Unit
12
Note
Make the ground connection either directly or using an RC combination to ground.
Connections
+
(,3
3RZHU
(,3
+
+
+
6HUYLFH
,2/LQN
)(
H1…H4 Read/Write Heads
Service/IO-Link USB function
Service/IO-Link
(master function)
EIP1 Ethernet/IP Port 1
EIP2 Ethernet/IP Port 2
FE Functional ground
Figure 3: Electrical Connections
H1…H4
M12 female, 5-pin, A-coded
EIP port 1/2
M12 female, 4-pin, D-coded




PIN Function
1 +24V DC
2A
30V
4B
5 n.c.




PIN Function
1 +Tx
2 +Rx
3 –Tx
4 –Rx
IO-Link / Service
M12 female, 5-pin, A-coded





IO-Link
PIN Function
1 VP (+24VDC)
2 n.c.
30V
4 Q/C (IO-Link) or
digital input,
optional: output
5 n.c.
Service/USB
PIN Function
1 n.c.
2 USB–
30V
4 n.c.
5 USB+
Power (BISV-6106-034-C_02)
7/8" male, 5-pin
Power (BISV-6106-034-C_04)
4-pin 7/8" male





PIN Function
10V
20V
3FE
4 +24V DC
5 Reserved, not
connected


PIN Function
10V
20V
3 n.c.
4 +24V DC
4.3 Electrical
Connections
4Installation

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BIS V-6106 Ethernet/IP™
Processor Unit
13
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Figure 1: Dimensions in mm
Housing material Zinc die-cast housing
H1…H4 VS24VDC - M12 female, 5-pin, A-coded
Service/IO-Link (master function) M12 female, 5-pin, A-coded
Power 7/8" male, 5-pin
EIP port 2 M12 female, 4-pin, D-coded
EIP port 1 M12 female, 4-pin, D-coded
Protection Class IP65 (with connectors)
Weight 800 g
Operating Voltage VS24 V DC ±20% LPS Class 2
Ripple ≤ 10%
Power Consumption ≤2 A
Application interfaces Ethernet/IP™, IO-Link
IO-Link port M12, A-coded, female
Pin 1 +24VDC, 1A
Pin 2 USB+
Pin 3 0 V
Pin 4 IO-Link / input / output max. 500mA
Pin 5 USB–
Dimensions
Mechanical Data
Electrical Data
Application
interfaces
5 Technical Data

BIS V-6106 Ethernet/IP™
Processor Unit
14
Ambient Temperature 0°C…+60°C
Storage Temperature 0°C…+60°C
EMC (BIS V-6106-034-C00_)
– EN 61000-6-2
– EN 61000-4-2/4/5/6 – Severity level 2A/3A/2A/3A
– EN 61000-4-3
80 MHz – 1000 MHz – Severity level 3A
1400 MHz – 2000 MHz – Severity level 3A
2000 MHz – 2700 MHz – Severity level 2A
– Emission as per EN 55016-2-3 – EN61000-6-4
EMC (BIS V-6106-034-C10_)
– EN 300330-2
– EN 61000-4-2/4/5/6 – Severity level 2A/2A/1A/2A
– EN 61000-4-3
80 MHz – 1000 MHz – Severity level 3A
1400 MHz – 2000 MHz – Severity level 3A
2000 MHz – 2700 MHz – Severity level 2A
– Emission as per EN 301489-1/-3 – EN55022 (class A)
Vibration/shock EN 60068 Part 2-6/27
Operating
conditions
5Technical Data

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BIS V-6106 Ethernet/IP™
Processor Unit
15
The BISV-6106 processor unit and the controlling system communicate via Ethernet/IP™
protocol.
The Ethernet/IP™ system consists of the following components:
– Ethernet/IP™ scanner
– Ethernet/IP™ adapter (the BISV-6106 processor unit in this case)
The processor unit and the controlling system communicate using Ethernet/IP. Assigning a
unique IP address associates the processor unit with a network.
A processor unit can be integrated into a network in different ways (DHCP, BootP, ARP). A MAC
address provides the basis for integration into a network. This hardware address is unique and
distinctly identifies network devices such as the processor unit.
Dynamic Host Configuration Protocol (DHCP) allows for dynamic assignment of an IP address
using a server. The hardware can be integrated into the network without requiring any further
configuration. Only automatic assignment (MAC address) of the IP address needs to be
configured.
All device perimeters for configuration are listed in the EDS file. An exact description of the
parameters can be found under point 6.2 on page 16.
EtherNet/IP™
IP Address
DHCP
EDS file
6 Startup

BIS V-6106 Ethernet/IP™
Processor Unit
16
Assemblies Instance ID Data length
INPUT 100 308
OUTPUT 101 292
CONFIG 102 60
Byte Parameter Description
00–01 Device General configuration of the entire device
02–09 RFID Head 1 Configuration of read/write head1
10–17 RFID Head 2 Configuration of read/write head2
18–25 RFID Head 3 Configuration of read/write head3
26–33 RFID Head 4 Configuration of read/write head4
34–59 IO-Link Port Configuration of the IO-Link port
Byte Meaning
00 HMI read only
01 Device LEDs off
Byte Meaning
02 CRC
03 Dynamic mode*
04 Type serial number
05 Slow tag detection*
06 Low antenna power*
07 Head LEDs off
08 UID Compare Count (only BIS VL-3 _ _)
09 Tag type
* Not for read/write heads BIS VU-3_ _
Byte Meaning
10–17 Same as RFID Head 1 parameter
Byte Meaning
18–25 Same as RFID Head 1 parameter
Byte Meaning
26–33 Same as RFID Head 1 parameter
6.1 Assemblies
6.2 Config Assembly
Device Parameter
RFID Head1
parameter
RFID Head2
parameter
RFID Head3
parameter
RFID Head4
parameter
6Startup

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BIS V-6106 Ethernet/IP™
Processor Unit
17
Byte Meaning
34+35 IO-Link port function
36 Cycle time
37 Validation type
38 IOL Vendor ID 1
39 IOL Vendor ID 2
40 IOL Device ID 1
41 IOL Device ID 2
42 IOL Device ID 3
43 IOL Serial number 1
……
58 IOL Serial number 16
59 Parameter server
If this function is enabled, the IP configuration settings can no longer be changed via the display.
If this function is enabled, the read/write head LEDs on the BISV-6106 processor unit are shut
off after 30min. The parameters for this function are configured in the header module.
IO-Link port
parameter
Description of
individual
parameters
HMI read only
Device LEDs off
6Startup

BIS V-6106 Ethernet/IP™
Processor Unit
18
The CRC check is a procedure for determining a check value for data in order to be able to
recognize transmission errors. If the CRC check is enabled, a status message will be sent when
a CRC error is detected.
Note
The CRC check function is only supported by read/write heads in the BIS C, BIS VL,
and BIS VM series.
Initializing
To use the CRC check, the data carrier has to be initialized. The data carrier is initialized in the
output buffer using the 12hex command identifier. If the data carrier does not contain the correct
CRC, the processor unit sets an error message in the input buffer (see Example 7 on page
73).
Data carriers as shipped from the factory can be written with a checksum immediately, since all
data is set to 0.
Checksum
M and L system:
The checksum is written to the data carrier as 2 bytes of information. 2 bytes per block are lost.
This leaves 14 bytes per block available. The usable number of bytes can be found in the
following table.
C system:
The checksum is written to the data carrier as 2 bytes of information per page. 2 bytes per page
are lost, i.e. the page size is 30 bytes or 62 bytes depending on the data carrier type.
CRC check
6Startup

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BIS V-6106 Ethernet/IP™
Processor Unit
19
The number of usable bytes thus decreases when using the checksum.
Balluff data carrier type Memory capacity Usable bytes for
CRC_16
BIS M-1_ _-01 752 Byte 658 Byte
BIS M-1_ _-02 2000 Byte 1750 Byte
BIS M-1_ _-03 112 Byte 98 Byte
BIS M-1_ _-04 256 Byte 224 Byte
BIS M-1_ _-05 224 Byte 196 Byte
BIS M-1_ _-06 288 Byte 252 Byte
BIS M-1_ _-07 992 Byte 868 Byte
BIS M-1_ _-08 160 Byte 140 Byte
BIS M-1_ _-09 32 Byte 28 Byte
BIS M-1_ _-10 736 Byte 644 Byte
BIS M-1_ _-11 8192 Byte 7168 Byte
BIS M-1_ _-13 32786 Byte 28672 Byte
BIS M-1_ _-14 65536 Byte 57344 Byte
BIS M-1_ _-15 131072 Byte 114688 Byte
BIS M-1_ _-20 8192 Byte 7168 Byte
BIS L-1_ _-01 192 bytes 168 bytes
BIS L-2_ _-03 5 bytes (read-only) —
BIS L-1_ _-05 192 bytes 168 bytes
BIS C-1_ _-04 511 Byte 450 Byte
BIS C-1_ _-05 1023 Byte 930 Byte
BIS C-1_ _-11 2047 Byte 1922 Byte
BIS C-1_ _-32 8192 Byte 7936 Byte
As soon as the Dynamic Mode function is enabled, the processor unit accepts the read/write job
from the host control system and stores it, regardless of whether a data carrier is in the active
zone of the R/W head or not. If a data carrier enters the active range of the R/W head, the stored
job is run.
Note
To achieve the read times specified on page 63 in dynamic operation, the Tag Type
parameter has to be set to "BISC 32Byte" or "BISC 64Byte" on the respective
head.
CRC check
Dynamic mode
6Startup

BIS V-6106 Ethernet/IP™
Processor Unit
20
If this function is enabled, the type of the read/write head as well as the data carrier type and the
serial number (UID = Unique Identifier) for the data carrier are output with the Auto Read function
instead of data. The data is output as soon as the data carrier is in the active zone of the read/
write head. The CP bit is set in the input buffer.
The length of the outputted data is reduced to the configured buffer size as appropriate.
Note about BIS C
BIS C data carriers do not have serial numbers.
Note about BIS VM and BIS VL
BIS M and BIS L data carriers transfer a UID with a length of 4 bytes (e.g. Mifare and
Hitag1) or a UID with a length of 8 bytes (ISO 15693) into the Serial Number field.
Because of this, the data sheet for the data carrier used is to be followed.
Note about BIS VU
BIS U data carriers transfer EPC or TID into the Serial Number field, depending on the
most recently executed command. For BIS VU, 00hex is transferred by default into the
data carrier type field.
Data Format 1 byte 1 byte 1 byte Variable
Meaning Length (number of
bytes including
length)
Read/write head
type
Data Carrier
Type
Serial Number
BISVU-3… BISVM-3_ _-001-S4 BISVL-3_ _-001-S4 BISC-3…
04 03 02 01
For this option, the antenna on the read/write head is switched on for data carrier detection only
every 200ms. This function is configured in the respective read/write head module (only BIS
VM).
Transmitting power is reduced when using this parameter. The parameters for this function are
configured in the respective read/write head module and is reserved for future read/write heads.
Note
Information about configuring the transmission power for BIS VU read/write heads
can be found in the manual for the BIS L read/write head.
Manuals are available at www.balluff.com.
This parameter switches off the LEDs on the respective read/write head. This function is
configured in the respective read/write head module (only BIS VM and BIS VU).
This parameter indicates how often the 5-byte ID of a BISL-1_ _-03 data carrier is imported and
compared before the data carrier is shown as identified. The value default setting is 2. For highly
dynamic applications, this value can be set to 1 (only BIS VL).
Type serial
number
Slow tag
detection
Low antenna
power
Head LEDs off
UID Compare
Count
6Startup