Balluff BNI IOL-101-000-K018 User manual

BNI IOL-101-000-K0
18
BNI IOL-102-000-
K019
BNI IOL-101-S01-
K018
BNI IOL-102-S01-K0
19
User´s Guide

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1
Content
1Notes 2
1.1. Struture of the guide 2
1.2. Typographical conventions 2
Enumerations 2
Actions 2
Syntax 2
Cross references 2
1.3. Symbols 2
1.4. Abbreviations 2
1.5. Deviating views 2
1.6. Disposal 2
2Safety 3
2.1. Intended use 3
2.2. Installation and startup 3
2.3. General safety notes 3
2.4. Resistance to aggressive substances 3
Hazardous voltage 3
3Getting started 4
3.1. Connection overview 8 port module 4
3.2. Connection overview 4 port module 5
3.3. Mechanical connection 6
3.4. Electrical connection 6
3.5. IO-Link Interface 6
Connecting the sensor hub 6
Module versions 6
Sensorinterface 6
4IO-Link interface 7
4.1. IO-Link data 7
4.2. Process data / Output data 7
4.3. Process data / Input data 8
BNI IOL-101-000-K018 8
BNI IOL-102-000-K019 8
BNI IOL-101-S01-K018 9
BNI IOL-102-S01-K019 9
4.4. Parameter data/ Request data 10
Inversion of the inputs 40hex 10
4.5. Errors 11
4.6. Events 11
5Technical Data 12
5.1. Dimensions 12
5.2. Mechanical data 12
5.3. Electrical data 12
5.4. Operating conditions 12
5.5. LED indicators 13
Module status 13
LED I-ports Standard 14
LED I-ports with single channel monitoring 14
6Appendix 15
6.1. Product ordering code 15
6.2. Order information 15
6.3. Scope of delivery 15
Notes 16

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2
1 Notes
1.1. Struture of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
…….
1.2. Typographical
conventions
The following typographical conventions are used in this guide.
Enumerations
Enumertions are shown in list form with bullet points:
• Entry 1
• Entry 2
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1
Action result
Action instruction 2
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross references
Cross references indicate where additional information on the topic can be found.
1.3. Symbols
Note
This symbol indicates general notes.
Attention!
This symbol indicates a security notice which most be observed.
1.4. Abbreviations
BNI Balluff Network Interface
I-Port Standard input port
DPP Direct parameter page
IOL IO-Link
EMCElectromagnetic compatibility
FE Function earth
SPDU Service Protocol Data Unit
1.5. Deviating views
Product views and illustrations in this user's guide may differ from the actual product. They
are intended only as illustrative material.
1.6. Disposal
This product falls under the the current EU Directive for WEEE, waste of
electrical and electronic equipment for protecting you and the environment
from possible hazards and responsible handling of natural resources.
Dispose of the product properly and not as part of the normal waste stream.
Observe the regulations of the respective country. Information can be
obtained from the national authorities. Or return the product to us for
disposal.

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3
2 Safety
2.1. Intended use
This guide describes the Balluff IO-Link sensor collector module, also called Sensor Hub.
Connection to the host interface master is made through the IO-Link protocol. Functionally
this compact, cost-effective module is comparable with a passive splitter box: It takes
conventional sensor signals and passes them over the IO-Link interface.
2.2. Installation and
startup
Attention!
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3. General safety
notes
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
• Unauthorized tampering
• Improper use
• Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
aggressive
substances
Attention!
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Attention!
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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4
3 Getting started
3.1. Connection
overview 8 port
module
Figure 3-1: BNI IOL-102-000-K019 / BNI IOL-102-S01-K019
1 IO-Link interface
2 Mounting hole
3 Status LED: Communication / module
4 Standard input port 1
5 Standard input port 3
6 Standard input port 5
7 Standard input port 7
8 Mounting hole
9 Port LED: Standard input port 7, Pin 4
10 Standard input port 6
11 Standard input port 4
12 Standard input port 2
13 Label
14 Standard input port 0
9
11
12
7
8
6
5
2
1
14
3
4
10
13

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5
3 Getting started
3.2. Connection
overview 4 port
module
Figure 3-2: BNI IOL-102-000-K020 / BNI IOL-102-S01-K020
1 IO-Link interface
2 Mounting hole
3 Status LED: Communication / module
4 Standard input port 1
5 Standard input port 3
6 Mounting hole
7 Port LED: Standard input port 3 Pin 4
8 Standard input port 2
9 Label
10 Standard input port 0
10
9
8
7
1
2
3
4
5
6

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6
3 Getting started
3.3. Mechanical
connection
The Module BNI IOL … modules are attached by using 2 M4 screws and 2 spacers.
3.4. Electrical
connection
The sensor hub modules require no separate supply voltage connection. Power is provided
through the IO-Link interface by the host IO-Link master.
3.5. IO-Link Interface
IO-Link (M12, A-coded, male)
Pin
Requirement
1
Power supply controller, +24V, max 1.1A
2
-
3
GND
4
C/Q, IO-Link Data transmission channel
Connecting the
sensor hub

Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the sensor hub.
Note
A standard 3 wire sensor cable is used for connection to the host IO-Link master.
Module versions
Sensor hub version
Digital I-port
BNI IOL-101-000-K018
4
BNI IOL-102-000-K019
8
BNI IOL-101-S01-K018
4 with single channel monitoring
BNI IOL-102-S01-K019
8 with single channel monitoring
Sensorinterface
Standard input port (M8, female)
PIN
Requirement
1
+24V, 100mA
2
-
3
0 V, GND
4
Input
Note
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.
Note
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.

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4 IO-Link interface
4.1. IO-Link data
BNI IOL-101-000-K018 / BNI IOL-102-000-K019
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.1
Minimal cycle time
2.5 ms
Process data cycle time
2.5 ms, at minimal cycle time
Process data length
1 Byte
BNI IOL-101-S01-K018 / BNI IOL-102-S01-K019
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.2
Minimal cycle time
2.5 ms
Process data cycle time
2.5 ms, at minimal cycle time
Process data length
2 Bytes
4.2. Process data /
Output data
No output datas defined.

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4 IO-Link interface
4.3. Process data /
Input data
BNI IOL-101-000-
K018
4 binary inputs
Byte 0
Bit
7
6
5
4
3
2
1
0
Description
- - - -
Input port 3 pin 4 Input port 2 pin 4 Input port 1 pin 4 Input port 0 pin 4
BNI IOL-102-000-
K019
8 binary inputs
Byte 0
Bit
7
6
5
4
3
2
1
0
Description
Input
port 7 pin 4
Input
port 6 pin 4
Input
port 5 pin 4
Input
port 4 pin 4
Input
port 3 pin 4
Input
port 2 pin 4
Input
port 1 pin 4
Input
port 0 pin 4

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4 IO-Link interface
BNI IOL-101-S01-
K018
4 binary inputs with single channel monitoring
Byte 0 1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
- - - -
Input
port 3 pin 4
Input
port 2 pin 4
Input
port 1 pin 4
Input
port 0 pin 4
- - - -
Error port 3 pin 4 Error port 2 pin 4 Error port 1 pin 4 Error port 0 pin 4
BNI IOL-102-S01-
K019
8 binary inputs with single channel monitoring
Byte 0 1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input
port 7 pin 4
Input
port 6 pin 4
Input
port 5 pin 4
Input
port 4 pin 4
Input
port 3 pin 4
Input
port 2 pin 4
Input
port 1 pin 4
Input
port 0 pin 4
Error port 7 pin 4 Error port 6 pin 4 Error port 5 pin 4 Error port 4 pin 4 Error port 3 pin 4 Error port 2 pin 4 Error port 1 pin 4 Error port 0 pin 4

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4 IO-Link interface
4.4. Parameter data/
Request data
DPP
SPDU
Object name Length Range Default value
Index
Index
Sub-
index
Identification Data
07
hex
07
Vendor ID 2 Byte
Read only
0378hex
08
hex
08
09
hex
09
Device ID 3 Byte
0x050108
0x05010A
0x050104
0x050106
0A
hex
10
0B
hex
11
10
hex
16
0 Vendor name 7 Byte BALLUFF
11
hex
17
0 Vendor text 15 Byte www.balluff.com
12hex
18 0 Product
name 20 Byte
BNI IOL-101-000-K018
BNI IOL-101-S01-K018
BNI IOL-102-000-K019
BNI IOL-102-S01-K019
13hex
19 0 Product ID 7 Byte
BNI000P
BNI001W
BNI000R
BNI001Y
14hex
20 0 Product text 22 Byte
Sensor-Hub digital M8
4 inputs
Sensor hub digital M8
4 inputs SPC
Sensor hub digital M8
8 inputs
Sensor hub digital M8
8 inputs SPC
16hex
22
0
Hardware
Revision
1 Byte -
17hex
23
0
Firmware
Revision
23 Byte -
DPP
SPDU
Object name Length Range Default
value
Index
Index
Sub-
index
Parameter Data
40hex
64
0
1-8 Inversion 1 Byte 0-FF 0hex
Inversion of the
inputs 40hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Description
Inversion port
7 pin 4*
Inversion port
6 pin 4*
Inversion port
5 pin 4*
Inversion port
4 pin 4*
Inversion port 3 pin
4
Inversion port 2 pin
4
Inversion port 1 pin
4
Inversion port 0 pin
4
*not used at BNI IOL-101-000-K018

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11
4 IO-Link interface
4.5. Errors
Error Code
Additional Code
Device application
error
Index not available
0x80
0x11
Device application
error
Subindex not available
0x80
0x12
Device application
error
Value out of range
0x80
0x30
4.6. Events
Class / Qualifier
Code ( high + low)
Mode
Type
Instance
Appears Error AL
Device
Hardware
Supply
Supply low
voltage
U2 = Supply +
24V
0xC0
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xF3
0x5112
Disappears Error AL
Device
Hardware
Supply
Supply low
voltage
U2 = Supply +
24V
0x80
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xB3
0x5112
Appears Error AL
Device
Hardware
Supply Supply periphery
0xC0
0x30
0x03
0x5000
0x0100
0x0060
0xF3
0x5160
Disappears Error AL
Device
Hardware
Supply Supply periphery
0x80
0x30
0x03
0x5000
0x0100
0x0060
0xB3
0x5160

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5 Technical Data
5.1. Dimensions
Figure 5-1: BNI IOL-101-xxx-K018 Figure 5-2: BNI IOL-102-xxx-K019
5.2. Mechanical data
Housing material Plastic
IO-Link port
M12, A-coded, male
I-ports
M8, female, 3-pole
Enclosure rating per IEC 60529
IP 67 (only when plugged and threaded in)
Dimensions (W x H x D in mm)
BNI IOL-101-000-K018
BNI IOL-101-S01-K018 30 x 85 x 24
BNI IOL-102-000-K019
BNI IOL-102-S01-K019
30 x 129 x 24
Weight
BNI IOL-101-000-K018
BNI IOL-101-S01-K018 69.5 g
BNI IOL-102-000-K019
BNI IOL-102-S01-K019
97.2 g
5.3. Electrical data
Operating voltage
18...30.2 V DC, per EN 61131-2
Ripple
< 1%
Current draw without load <= 40 mA
5.4. Operating
conditions
Ambient temperature -5 °C ... 55 °C
Storage temperature
-25 C ... 70 °C

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5 Technical Data
5.5. LED indicators
Figure 5-3: LED indicators
Module status
LED 2, Communication / module supply
LED
Indication
Function
LED 2
Green No communication, supply ok
Green, negative
pulsed
Communication ok, supply ok
Red, flashing Communiction fault, supply undervoltage / overload
LED 2
LED 1

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5 Technical Data
LED I-ports
Standard
BNI IOL-101-000-K018 / BNI IOL-102-000-K019
LED 1, I-Port Pin 4
Indication
Function
Yellow, static
Input signal = 1
Off Input signal = 0
LED I-ports with
single channel
monitoring
BNI IOL-101-S01-K018 / BNI IOL-102-S01-K019
LED 1, I-Port Pin 4 with single channel monitoring
Indication
Function
Yellow, static
Input signal = 1
Off Input signal = 0
Red Short circuit between 24V DC und 0V, GND

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6 Appendix
6.1. Product ordering
code
BNI IOL-10x-x0x-K01x
Balluff Network Interface
IO-Link Interface
Function
101 = 4-Port
102 = 8-Port
Variants
000 = Standard version
S01 = with single channel monitoring
Mechanical version
K018 = Plastic housing, M8, 4 port
IO-Link interface and power supply: 1xM12 external thread
I-ports: 4xM8, female, 3 pole
K019 = Plastic housing, M8, 8 port
IO-Link interface and power supply: 1xM12 external thread
I-ports: 8xM8, female, 3 pole
6.2. Order information
Product ordering code Order code
BNI IOL-101-000-K018 BNI000P
BNI IOL-101-S01-K018 BNI001W
BNI IOL-102-000-K019 BNI000R
BNI IOL-102-S01-K019 BNI001Y
6.3. Scope of delivery
BNI IOL-……consists of the following components:
•IO-Module
•2 filler plugs M8
•12 Labels
•Installation guide

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16
Notes

www.balluff.com
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Deutschland
Tel. +49 7158
173-0
Fax [phone]
[e-mail]
Nr. 919510-726 E
•
01.128382
•
Edition E19
•
Replaces Edition L14
•
Subject to modification.