Balluff BNI IOL-104-002-Z046 User manual

BNI IOL-104-002-Z046
IO-Link 1.1 Sensor hub
with extension port
User's Guide

Balluff Network Interface / IO-Link BNI IOL-104-002-Z046
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Contents
1General 4
1.1. Structure of the Manual 4
1.2. Typographical Conventions 4
Enumerations 4
Actions 4
Syntax 4
Cross-references 4
1.3. Symbols 4
1.4. Abbreviations 4
2Safety 5
2.1. Intended use 5
2.2. Installation and Startup 5
2.3. General Safety Notes 5
2.4. Resistance to Aggressive Substances 5
Dangerous Voltage 5
3First Steps 6
3.1. Connection Overview 6
3.2. Mechanical Connection 7
3.3. Electrical Connection 7
Function ground 7
IO-Link connection 7
Connecting the sensor hub 8
Module variants 8
Sensor interface 8
Extension port 8
4General Configuration 9
4.1. Extension port 9
Extension port configuration 9
Setting the serial number 54hex 9
5Configuration: "Extension Off" 10
5.1. IO-Link data 10
5.2. Process Data/Input Data 10
5.3. Parameter Data / Demand Data 11
Parameter Data / Demand Data 11
Inversion of the inputs (40hex) 12
Voltage monitoring 44hex 12
6Configuration: Extended with BNI IOL-104-002-Z046 13
6.1. IO-Link data 13
6.2. Process Data/Input Data 13
6.3. Parameter Data / Demand Data 14
Parameter Data / Demand Data 14
Inversion of the inputs (40hex) 15
Voltage monitoring 44hex 16
Setting the serial number 54hex 17
7Diagnostics 18
7.1. Error Codes/ Errors 18
7.2. Events 18
8IO-Link functions 19
8.1. IO-Link Version 1.0 / 1.1 19
8.2. Data Storage 19
8.3. Block Configuration 19
8.4. Resetting to Factory Settings 19
9Technical Data 20

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9.1. Dimensions 20
9.2. Mechanical Data 20
9.3. Electrical Data 20
9.4. Operating conditions 20
10 Function indicators 21
10.1. Function indicators 21
LED indicator module status 21
Digital LED indicators for inputs/outputs 22
Extension port 22
11 Appendix 23
11.1. Type code 23
11.2. Ordering information 23

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1General
1.1. Structure of the
Manual
The manual is organized so that the sections build on one another.
Chapter 2: Basic Safety Information.
……..
1.2. Typographical
Conventions
The following typographical conventions are used in this manual.
Enumerations
Enumerations are shown as a list with an en-dash.
Entry 1,
Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numerals are shown without an additional indicator (e.g. 123),
Hexadecimal numerals are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found.
1.3. Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4. Abbreviations
BNI
DPP
I port
EMC
FE
IOL
LSB
MSB
SPDU
Balluff Network Interface
Direct Parameter Page
Digital Input Port
Electromagnetic compatibility
Function ground
IO-Link
Least Significant Bit
Most Significant Bit
Service Protocol Data Unit

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2Safety
2.1. Intended use
The BNI IOL-… acts as a decentral sensor input module, which is connected by an IO-Link
interface to a higher-level master module.
2.2. Installation and
Startup
Attention!
Installation and startup must only be carried out by trained technical personnel.
Qualified personnel are people who are familiar with installation and operation of
the product and have the necessary qualifications for these tasks. Any damage
resulting from unauthorized tampering or improper use voids the manufacturer's
guarantee and warranty. The operator must ensure that appropriate safety and
accident prevention regulations are observed.
2.3. General Safety
Notes
Commissioning and inspection
Before commissioning, carefully read the user's guide.
The system must not be used in applications in which the safety of persons is dependent
upon proper functioning of the device.
Authorized personnel
Installation and startup must only be carried out by trained technical personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this user's
guide
Obligations of the operating company
The device is a piece of equipment in accordance with EMC Class A. This device can
produce RF noise. The operator must take appropriate precautionary measures. The device
may only be used with an approved power supply. Use only approved cables.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
Aggressive
Substances
Attention!
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a
high concentration (i.e. too little water content)), the material must first be
checked for resistance in the particular application. No defect claims may be
asserted in the event of a failure or damage to the BNI modules caused by such
aggressive
media.
Dangerous
Voltage
Attention!
Before maintenance, disconnect the device from the power supply.
Note
In the interests of product improvement, Balluff GmbH reserves the right to
change the technical data of the product and the content of this manual
at any time without notice.

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3First Steps
3.1. Connection
Overview
Figure 3-1: Connection overview BNI IOL-104-002-Z046
1 Ground connection
2 Mounting hole
3 Status LED: communication
4 Part label
5 Port 1
6 Port 3
7 Port 5
8 Port 7
9 Port 9
10 Port 11
11 Port 13
12 Port 15, extension port
13 Pin/Port LED: signal status
14 Port 14
15 Port 12
16 Port 10
17 Port 8
18 Port 6
19 Port 4
20 Port 2
21 Port 0
22 IO-Link Interface
1
2
3
4
5
6
7
2
13
14
22
8
9
10
11
12
15
16
17
18
19
20
21

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3 First Steps
3.2. Mechanical
Connection
The BNI IOL modules are attached using 2 max. M4 screws and 2 washers.
3.3. Electrical
Connection
The BNI IOL-xxx-002-Z046 modules do not require a separate supply voltage connection.
Supply voltage is provided via the IO-Link interface and the higher-level IO-Link master
module.
Function ground
The modules are equipped with a ground connection.
Figure 3-3: BNI ground connection IOL...
Connect the sensor hub module to the ground connection.
Note
The FE-connection from the housing to the machine must have low impedance
and be as short as possible.
IO-Link
connection
The IO-Link connection is established via an M12 connector (A-coded, male).
IO-Link (M12, A-coded, male)
Pin
Requirement
1
Supply voltage controller US, +24V
2
Not used
3
GND, reference potential
4
C/Q, IO-Link data transmission channel

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3 First Steps
Connecting the
sensor hub
Connect ground conductor to the functional ground connection, if available.
Connect the incoming IO-Link cable to the sensor hub.
Note
A standardized sensor cable is used to connect to the higher-level to the
IO-Link master module. Maximum length of 20 m.
Module variants
Sensor hub variants
Digital port
BNI IOL-104-002-Z046
IN
Sensor interface
Port
Pin
Function
IN
1
+24V
4
In
3
0V
Note
For the digital inputs, the input guideline specified in EN 61131-2, Type 3 applies
Note
Unused input port sockets must be fitted with blind caps to ensure the IP67 degree
of protection.
Extension port
Extension port (M8, female)
The port acts like a sensor interface if the extension function is deactivated.
Pin
Function
IN
1
+24V
4
Communication
3
0V
Note
A standardized sensor cable is used to connect to the device/sensor to be
extended. Maximum length of 20 m.

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4General Configuration
4.1. Extension port
The BNI IOL-104-002-Z046 module gives you the ability to use the No. 15 slot in various
ways. By default it is used as a digital input slot, where Pin 4 can be used as a digital input.
This slot can be used as an extension port by making a corresponding entry in the
parameter with an index of 55hex. It is thus possible to run of the following modules via Slot
No. 15:
BNI IOL-104-002-Z046
Extension port
configuration
Configuration
Value Index 55hex
BNI IOL-104-002-Z046
0
BNI IOL-104-002-Z046 with BNI IOL-104-002-Z046
1
Note
The "Factory reset" command does not affect the configuration of the extension port
in any way.
Note
The process data length depends on the configuration.
The extension port can be configured using the parameter 55hex (see table). If data storage
or validation is used, validation (identical) must be used for configuring. Depending on the
system, the Device ID has to be entered (parameter data table) or the Device ID is read out
from the IODD.
Setting the serial
number 54hex
The serial number has a default value of 16x00hex.
In order to use the "Identity" master validation mode, a
serial number can be set using this parameter.
This prevents a device from connecting to the wrong master port.

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5Configuration: "Extension Off"
5.1. IO-Link data
BNI IOL-104-002-Z046 Extension port
Transmission rate
COM2 (38.4 kBaud)
Minimum cycle time
3.5 ms
Process data length
2-byte input
5.2. Process
Data/Input
Data
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 15 Pin 4
Input Port 14 Pin 4
Input Port 13 Pin 4
Input Port 12 Pin 4
Input Port 11 Pin 4
Input Port 10 Pin 4
Input Port 9 Pin 4
Input Port 8 Pin 4

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5 Configuration: "Extension Off"
5.3. Parameter Data
/ Demand Data
DPP
ISDU
Parameter
Data
width
Access
rights
Default value
Index
Index
Subin
dex
Identification data
07hex
Vendor ID
2 bytes
Read only
0378hex
08hex
09hex
Device ID
3 bytes
005 0D 40hex
0Ahex
0Bhex
10hex
0
Vendor Name
-
BALLUFF
11hex
0
Vendor text
-
www.balluff.com
12hex
0
Product
Name
-
BNI IOL-104-002-Z046
13hex
0
Product ID
-
BNI00AY
14hex
0
Product text
-
Sensor hub M8
15hex
0
Serial number
16 bytes
0hex
16hex
0
Hardware
revision
17hex
0
Firmware
revision
18hex
0
Application-
specific tag
32 bytes
0hex
Parameter Data
/ Demand Data
DPP
ISDU
Parameter
Data width
Access rights
Default
Value
Index
Index
Subindex
Parameter data
40hex
64
0
1-16
Inversion of the inputs
2 bytes
Read/write
0hex
44hex
68
0
1-24
Voltage monitoring
3 bytes
Read
-
54hex
84
0
Serial number
16 bytes
Read/write
16x00 hex
55hex
85
0
Extension port
1 byte
Read/write
-

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5 Configuration: "Extension Off"
Inversion of the
inputs (40hex)
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Subin
dex
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
Description
Inversion of Port 7 Pin 4
Inversion of Port 6 Pin 4
Inversion of Port 5 Pin 4
Inversion of Port 4 Pin 4
Inversion of Port 3 Pin 4
Inversion of Port 2 Pin 4
Inversion of Port 1 Pin 4
Inversion of Port 0 Pin 4
Inversion of Port 15 Pin 4
Inversion of Port 14 Pin 4
Inversion of Port 13 Pin 4
Inversion of Port 12 Pin 4
Inversion of Port 11 Pin 4
Inversion of Port 10 Pin 4
Inversion of Port 9 Pin 4
Inversion of Port 8 Pin 4
Inversion of port (x):
0 –Normal
1 - Inverted.
Voltage
monitoring
44hex
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
Index
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
Description
Short-circuit Port 7 Pin 1
Short-circuit Port 6 Pin 1
Short-circuit Port 5 Pin 1
Short-circuit Port 4 Pin 1
Short-circuit Port 3 Pin 1
Short-circuit Port 2 Pin 1
Short-circuit Port 1 Pin 1
Short-circuit Port 0 Pin 1
Short-circuit Port 15 Pin 1
Short-circuit Port 14 Pin 1
Short-circuit Port 13 Pin 1
Short-circuit Port 12 Pin 1
Short-circuit Port 11 Pin 1
Short-circuit Port 10 Pin 1
Short-circuit Port 9 Pin 1
Short-circuit Port 8 Pin 1
Byte
2
Bit
7
6
5
4
3
2
1
0
Sub-
Index
17
Description
-
-
-
-
-
-
-
Undervoltage US

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6Configuration: Extended with BNI IOL-104-002-Z046
6.1. IO-Link data
BNI IOL-104-002-Z046 extended with BNI IOL-104-002-Z046
Transmission rate
COM2 (38.4 kBaud)
Minimum cycle time
4.1 ms
Process data length
4-byte input
6.2. Process
Data/Input
Data
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
-
Input Port 14 Pin 4
Input Port 13 Pin 4
Input Port 12 Pin 4
Input Port 11 Pin 4
Input Port 10 Pin 4
Input Port 9 Pin 4
Input Port 8 Pin 4
Byte
2
3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Extension port
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 15 Pin 4
Input Port 14 Pin 4
Input Port 13 Pin 4
Input Port 12 Pin 4
Input Port 11 Pin 4
Input Port 10 Pin 4
Input Port 9 Pin 4
Input Port 8 Pin 4

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6 Configuration: Extended with BNI IOL-104-002-Z046
6.3. Parameter Data
/ Demand Data
DPP
ISDU
Parameter
Data
width
Access
rights
Default value
Index
Index
Subin
dex
Identification data
07hex
Vendor ID
2 bytes
Read only
0378hex
08hex
09hex
Device ID
3 bytes
05 0D 4hex
0Ahex
0Bhex
10hex
0
Vendor Name
-
BALLUFF
11hex
0
Vendor text
-
www.balluff.com
12hex
0
Product
Name
-
BNI IOL-104-002-Z046
with BNI IOL-104-002-
Z046
13hex
0
Product ID
-
BNI00AY with BNI00AY
14hex
0
Product text
-
Sensor Hub M8 with
Sensor Hub M8
15hex
0
Serial number
16 bytes
0hex
16hex
0
Hardware
revision
17hex
0
Firmware
revision
18hex
0
Application-
specific tag
32 bytes
0hex
Parameter Data
/ Demand Data
DPP
ISDU
Parameter
Data width
Access rights
Default
Value
Index
Index
Subindex
Parameter data
40hex
64
0
1-32
Inversion of the inputs
4 bytes
Read/write
0hex
44hex
68
0
1-48
Voltage monitoring
6 bytes
Read
-
54hex
84
0
Serial number
16 bytes
Read/write
16x00hex
55hex
85
0
Extension port
1 byte
Read/write
1hex

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6 Configuration: Extended with BNI IOL-104-002-Z046
Inversion of
the inputs
(40hex)
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
Index
8
7
6
5
4
3
2
1
15
14
13
12
11
10
9
Description
Inversion of Port 7 Pin 4
Inversion of Port 6 Pin 4
Inversion of Port 5 Pin 4
Inversion of Port 4 Pin 4
Inversion of Port 3 Pin 4
Inversion of Port 2 Pin 4
Inversion of Port 1 Pin 4
Inversion of Port 0 Pin 4
-
Inversion of Port 14 Pin 4
Inversion of Port 13 Pin 4
Inversion of Port 12 Pin 4
Inversion of Port 11 Pin 4
Inversion of Port 10 Pin 4
Inversion of Port 9 Pin 4
Inversion of Port 8 Pin 4
Byte
2
3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
Index
24
23
22
21
20
19
18
17
32
31
30
29
28
27
26
25
Extension port
Description
Inversion of Port 7 Pin 4
Inversion of Port 6 Pin 4
Inversion of Port 5 Pin 4
Inversion of Port 4 Pin 4
Inversion of Port 3 Pin 4
Inversion of Port 2 Pin 4
Inversion of Port 1 Pin 4
Inversion of Port 0 Pin 4
Inversion of Port 15 Pin 4
Inversion of Port 14 Pin 4
Inversion of Port 13 Pin 4
Inversion of Port 12 Pin 4
Inversion of Port 11 Pin 4
Inversion of Port 10 Pin 4
Inversion of Port 9 Pin 4
Inversion of Port 8 Pin 4
Inversion of port (x):
0 - Normal
1 - Inverted

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6 Configuration: Extended with BNI IOL-104-002-Z046
Voltage
monitoring
44hex
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
Index
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
Description
Short-circuit Port 7 Pin 1
Short-circuit Port 6 Pin 1
Short-circuit Port 5 Pin 1
Short-circuit Port 4 Pin 1
Short-circuit Port 3 Pin 1
Short-circuit Port 2 Pin 1
Short-circuit Port 1 Pin 1
Short-circuit Port 0 Pin 1
Short-circuit Port 15 Pin 1
Short-circuit Port 14 Pin 1
Short-circuit Port 13 Pin 1
Short-circuit Port 12 Pin 1
Short-circuit Port 11 Pin 1
Short-circuit Port 10 Pin 1
Short-circuit Port 9 Pin 1
Short-circuit Port 8 Pin 1
Byte
2
Bit
7
6
5
4
3
2
1
0
Sub-
Index
17
Description
-
-
-
-
-
-
-
Undervoltage US
Byte
3
4
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
Index
32
31
30
29
28
27
26
25
40
39
38
37
36
35
34
33
Extension port
Description
Short-circuit Port 7 Pin 1
Short-circuit Port 6 Pin 1
Short-circuit Port 5 Pin 1
Short-circuit Port 4 Pin 1
Short-circuit Port 3 Pin 1
Short-circuit Port 2 Pin 1
Short-circuit Port 1 Pin 1
Short-circuit Port 0 Pin 1
Short-circuit Port 15 Pin 1
Short-circuit Port 14 Pin 1
Short-circuit Port 13 Pin 1
Short-circuit Port 12 Pin 1
Short-circuit Port 11 Pin 1
Short-circuit Port 10 Pin 1
Short-circuit Port 9 Pin 1
Short-circuit Port 8 Pin 1

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6 Configuration: Extended with BNI IOL-104-002-Z046
Byte
5
Bit
7
6
5
4
3
2
1
0
Sub-
Index
41
Extension port
Description
-
-
-
-
-
-
-
Undervoltage US
Setting the
serial number
54hex
The serial number has a default value of 16x00hex.
In order to use the "Identity" master validation mode, a serial number can be set using this
parameter.
This prevents a device from connecting to the wrong master port.

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7Diagnostics
7.1. Error Codes/
Errors
Error Code
Description
0x8011
Index not available
0x8012
Subindex not available
0x8023
Access Denied
0x8033
Parameter length overrun
0x8034
Parameter length underrun
0x8035
Function not available
7.2. Events
IO-Link Revision 1.0
Event Code
Description
0x5112
Low sensor voltage (US)
0x5114
Low actor voltage (UA)
0x5410
Output Stages
0x8DF0
Retry at the extension port
0x8DF1
Device lost at the extension port
0x8DF2
Wrong device at the extension port
IO-Link Revision 1.1
Event Code
Description
0x5111
Low sensor voltage (US)
0x5112
Low actor voltage (UA)
0x7710
Short circuit
0x8DF0
Retry at the extension port
0x8DF1
Device lost at the extension port
0x8DF2
Wrong device at the extension port

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8IO-Link functions
8.1. IO-Link
Version 1.0 /
1.1
This device can be operated with an IO-Link master according to IO-Link version 1.0 and
version 1.1. Version-specific functions such as data storage (version 1.1) are
only supported in combination with a suitable IO-Link master.
8.2. Data Storage
Each IO-Link master of IO-Link version 1.1 features data storage in which an image of the IO-
Link device configuration can be stored. When a device is replaced, the stored configuration is
automatically transferred to the new device. This guarantees minimal downtime. Validation must
be switched on in order to use the data storage. For information about the configuration of data
storage and validation, please refer to the user's guide of the respective IO-Link master.
8.3. Block
Configuration
The device supports block configuration. This allows all parameters in a data block to be
consistently imported from a controller or a configuration tool into the device.
8.4. Resetting to
Factory
Settings
The factory settings on the device can be restored by running the "restore factory settings"
system command.
0x82 must be written to Index 2 Subindex 0 for the command.
The extension port setting is not reset in this process.

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9Technical Data
9.1. Dimensions
9.2. Mechanical
Data
Housing material
die-cast zinc, matte nickel-plated
IO-Link port
M12, A-coded, plug
Inputs port
16xM8, jack
Weight
402 g
Dimensions (L×W×H)
30 x 220 x 32.8 (mm)
9.3. Electrical Data
Operating voltage
18–30.2 V DC, corresponding to EN 61131-2
Ripple
< 1%
Current consumption without load
(extension off)
≤ 90 mA
Load current (PIN 1)
Max. 200 mA (temperature-dependent)
Total current US
3.5 A
Inputs
PNP, type 3
9.4. Operating
conditions
Operating temperature
–5 °C … +70 °C
Storage temperature
–25 °C … +70 °C
EMC
- Immunity
- Emission
EMC-directive 2004/108/EEC
- EN 61000-6-2
- EN 61000-6-4
Degree of protection
IP67 (only when plugged-in and screwed
together using Balluff cable)
Vibration/shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64