Balluff BNI IOL-309-002-Z019 User manual

BNI IOL-309-002-
Z019
IO-
Link 1.1 sensor/actuator hub
with extension port
User's Guide
All manuals and user guides at all-guides.com
all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
2
Contents
1User Instructions 4
1.1. About This Manual 4
1.2. Structure of the Manual 4
1.3. Typographical Conventions 4
Enumerations 4
Actions 4
Syntax 4
Cross-references 4
1.4. Symbols 4
1.5. Abbreviations 4
1.6. Differing views 4
2Safety 5
2.1. Intended use 5
2.2. Installation and Startup 5
2.3. General Safety Notes 5
2.4. Resistance to Aggressive Substances 5
Dangerous voltage 5
3First Steps 6
3.1. Connection Overview 6
3.2. Mechanical Connection 7
3.3. Electrical Connection 7
Functional ground 7
IO-Link connection 7
Connecting the sensor hub 8
Module variants 8
Sensor/actuator interface 8
Extension port 8
4General Configuration 9
4.1. Extension port 9
Extension port configuration 55hex 9
Setting the serial number 54hex 9
5Configuration: "Extension Off" 10
5.1. IO-Link Data 10
5.2. Process Data Input 10
5.3. Process Data Ouput 10
5.4. Parameter Data/Demand Data 11
Parameter Data/Demand Data 11
Inversion of the inputs 40hex 12
Configuration In-Outputs 41hex 12
Safe state of Outputs 42hex 12
Voltage monitoring 44hex 14
Monitoring the outputs 45hex 14
6Configuration: extended with BNI IOL-102-002-Z019 15
6.1. IO-Link Data 15
6.2. Process Data/Input Data 15
6.3. Process Data/ Output Data 16
6.4. Parameter Data/Demand Data 17
Parameter Data/Demand Data 17
Inversion of the inputs 40hex 18
Configuration In-/Output 41hex 18
Safe state of Outputs 42hex 19
Safe state of the outputs on Pin 4 42hex 19
Voltage monitoring 44hex 20
Monitoring the outputs 45hex 20
Setting the serial number 54hex 20
All manuals and user guides at all-guides.com

www.balluff.com
3
7Diagnosis 21
7.1. Error Codes/ Errors 21
7.2. Events 21
8IO-Link Functions 22
8.1. IO-Link Version 1.0 / 1.1 22
8.2. Data Storage 22
8.3. Block Configuration 22
8.4. Resetting to Factory Settings 22
9Technical Data 23
9.1. Dimensions 23
9.2. Mechanical Data 23
9.3. Electrical Data 23
9.4. Operating conditions 23
10 Function Indicators 24
10.1. Function Indicators 24
LED-Indicators module status 24
Digital LED indicators for inputs/outputs 25
Extension port 25
11 Appendix 26
11.1. Type Code 26
11.2. Ordering Information 26
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
4
1 User Instructions
1.1. About This
Manual
This manual describes the Balluff IO-Link I/O module, also called a sensor/actuator hub.
The IO-Link protocol is used to link to the higher-level master module.
In terms of function, this compact, cost-effective module is similar to a passive splitter box; it
records digital and analog sensor signals and transmits them over the IO-Link interface. It
passes control signals coming over IO-Link to the connected actuators.
1.2. Structure of the
Manual
The manual is organized so that the sections build on one another.
Chapter 2: Basic Safety Information.
……..
1.3. Typographical
Conventions
The following typographical conventions are used in this manual.
Enumerations
Enumerations are shown as a list with an dash.
−Entry 1.
−Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123).
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found.
1.4. Symbols
Attention!
This symbol indicates a safety instruction that must be followed without exception
Note
This symbol indicates general notes.
1.5. Abbreviations
BNI
DPP
I/O port
EMC
FE
IOL
LSB
MSB
SPDU
Balluff Network Interface
Direct Parameter Page
Digital input/output port
Electromagnetic compatibility
Function Earth
IO-Link
Least Significant Bit
Most Significant Bit
Service Protocol Data Unit
1.6. Differing views
Product views and images in this manual may differ from the product described. They are
intended to serve only as illustrations.
All manuals and user guides at all-guides.com

www.balluff.com
5
2 Safety
2.1. Intended use
The BNI IOL-… acts as a decentralized input/output sensor module, which is connected to a
higher-level IO-Link master module through an IO-Link interface.
2.2. Installation and
Startup
Attention!
Installation and startup must only be carried out by trained technical personnel.
Qualified personnel are people who are familiar with installation and operation of
the product and have the necessary qualifications for these tasks. Any damage
resulting from unauthorized tampering or improper use voids the manufacturer's
guarantee and warranty. The operator must ensure that appropriate safety and
accident prevention regulations are observed.
2.3. General Safety
Notes
Commissioning and inspection
Before commissioning, carefully read the user's guide.
The system must not be used in applications in which the safety of persons is dependent
upon proper functioning of the device.
Authorized personnel
Installation and startup must only be carried out by trained technical personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
−Unauthorized tampering
−Improper use
−Use, installation or handling contrary to the instructions provided in this user's
guide
Obligations of the operating company
The device is a piece of equipment in accordance with EMC Class A. This device can
produce RF noise. The operator must take appropriate precautionary measures. The device
may only be used with an approved power supply. Use only approved cables.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
Aggressive
Substances
Attention!
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a
high concentration (i.e. too little water content)), the material must first be
checked for resistance in the particular application. No defect claims may be
asserted in the event of a failure or damage to the BNI modules caused by such
aggressive media.
Dangerous
voltage
Attention!
Before maintenance, disconnect the device from the power supply.
Note
In the interests of product improvement, Balluff GmbH reserves the right to
change the technical data of the product and the content of this manual
at any time without notice.
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
6
3 First Steps
3.1. Connection
Overview
Figure 3-1: Connection overview BNI IOL-309-002-Z019
1 Ground connection
2 Mounting hole
3 Status LED: communication
4 Label
5 Port 1
6 Port 3
7 Port 5
8 Port 7, extension port
9 Pin/Port LED: signal status
10 Port 6
11 Port 4
12 Port 2
13 Port 0
14 IO-Link interface
1
2
3
4
5
6
7
8
2
9
10
11
12
13
14
All manuals and user guides at all-guides.com
all-guides.com

www.balluff.com
7
3 First Steps
3.2. Mechanical
Connection
The BNI IOL modules are attached using 2 max. M4 screws and 2 washers.
3.3. Electrical
Connection
The BNI IOL-309-002-Z019 modules do not require a separate supply voltage connection.
Supply voltage is provided via the IO-Link interface and the higher-level IO-Link master
module.
Functional
ground
The modules are equipped with a ground connection.
Figure 3-3: BNI ground connection IOL-309...
Connect the sensor hub module to the ground connection.
Note
The functional ground connection from the housing to the machine must have
low-impedance and be kept as short as possible.
IO-Link
connection
The IO-Link connection is established via an M12 connector (A-coded, male).
IO-Link (M12, A-coded, male)
Pin Function
1
Supply voltage for controller US, +24 V
2
Supply voltage actuator UA, +24 V
3
GND, reference potential
4
C/Q, IO-Link data transmission channel
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
8
3 First Steps
Connecting the
sensor hub

Connect ground conductor to the functional ground connection, if available.
Connect the incoming IO-Link cable to the sensor hub.
Note
A standardized sensor cable is used to connect to the higher-level IO-Link master
module. Maximum length of 20 m.
Module variants
Sensor hub variants
Digital port
BNI IOL-309-002-Z019
IN / OUT
Sensor/actuator
interface
Standardl input/output port M8
Pin
Function
IN / OUT
1
+24V
4
In /Out
3
0V
Note
For the digital inputs, the input guideline specified in EN 61131-2, Type 3 applies
Note
Unused input port sockets must be fitted with blind caps to ensure the IP67
degree of protection.
Extension port
Extension port (M8, female)
The port acts like a sensor/actuator interface if the extension function is disabled.
Pin
Function
IN / OUT
1
+24V
4 Communication
3 0V
Note
A standardized sensor cable is used to connect to the device/sensor to be
expanded. Maximum length of 20 m.
All manuals and user guides at all-guides.com

www.balluff.com
9
4 General Configuration
4.1. Extension port
The BNI IOL-309-002-Z019 module gives you the ability to use the No. 7 slot in various
ways. By default, it is used as a digital I/O slot, where pin 4 can be used as a digital input or
output.
This slot can be used as an extension port by making a corresponding entry in the
parameter with an index of 55hex. This makes it possible to operate one of the following
modules using the No. 7 slot.
•BNI IOL-102-002-Z019
Extension port
configuration
55hex
Configuration
Index 0x55 value
BNI IOL-309-002-Z019
0
BNI IOL-309-002-Z019 with BNI IOL-102-002-Z019
1
Note
The "Factory reset" command does not affect the configuration of the extension
port in any way.
Note
The process data length depends on the configuration.
The extension port can be configured using parameter 0x55 (table). If data storage or
validation is used, validation (identical) must be used for configuring. Depending on the
system, the Device ID has to be entered (parameter data table) or the Device ID is read out
from the IODD.
Setting the serial
number 54hex
The serial number has a default value of 16x00
hex
.
In order to use the "Identity" master validation mode, a
serial number can be set using this parameter.
This prevents a device from connecting to the wrong master port.
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
10
5 Configuration: "Extension Off"
5.1. IO-Link Data
BNI IOL-309-002-Z019 extension off
Transmission rate
COM2 (38.4 kbaud)
Minimum cycle time
3.5 ms
Process data length
1 byte input, 1 byte output
5.2. Process Data
Input
Byte 0
Bit
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
5.3. Process Data
Ouput
Byte 0
Bit
7
6
5
4
3
2
1
0
Description
Output
Port 7 Pin 4
Output Port 6 Pin 4
Output Port 5 Pin 4
Output Port 4 Pin 4
Output Port 3 Pin 4
Output Port 2 Pin 4
Output Port 1 Pin 4
Output Port 0 Pin 4
All manuals and user guides at all-guides.com

www.balluff.com
11
5 Configuration: "Extension Off"
5.4. Parameter
Data/Demand
Data
DPP
SPDU
Parameter
Data
width
Access
rights
Default value
Index
Index
Sub-
index
Identification data
07hex
Vendor ID 2 bytes
Read only
0378hex
08hex
09hex
Device ID 3 bytes 0x05 0B 10
0Ahex
0Bhex
10hex
0
Vendor name
8 bytes
BALLUFF
11hex
0
Vendor text
16 bytes
www.balluff.com
12hex 0
Product
name
20/24
bytes
BNI IOL-309-002-Z019
13hex 0 Product ID 7 bytes BNI0093
14hex
0
Product text
16 bytes
sensor/actuator hub M8
15hex 0 Serial number 16 bytes 0hex
16hex 0 Hardware
revision
17hex 0 Firmware
revision
18hex 0 Application-
specific tag 32 bytes 0hex
Parameter
Data/Demand
Data
DPP
SPDU
Parameter
Data width
Access rights
Default
Value
Index
Index
Subindex
Parameter data
40
hex
64
0
1-8
Inversion of the inputs
1 byte Read/write 0hex
41
hex
65
0
1-8
Config. In-/Output 1 byte Read / Write 0hex
42
hex
66
0
1-8
Safe state on Pin 4 2 bytes Read/write 0hex
44
hex
68
0
1-16
Voltage monitoring 2 bytes Read -
45
hex
69
0
1-8
Output monitoring 1 byte Read -
54
hex
84
0 Serial number 16 bytes Read/write 16x00hex
55
hex
85
0 Extension port 1 byte Read/write -
All manuals and user guides at all-guides.com
all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
12
5 Configuration: "Extension Off"
Inversion of the
inputs 40hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Sub-
index
8 7 6 5 4 3 2 1
Description
Inversion Port 7 Pin 4
Inversion Port 6 Pin 4
Inversion Port 5 Pin 4
Inversion Port 4 Pin 4
Inversion Port 3 Pin 4
Inversion Port 2 Pin 4
Inversion Port 1 Pin 4
Inversion Port 0 Pin 4
Inversion port (x):
0 – Normal
1 – Inverted.
Configuration
In-Outputs 41hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Sub
Index
8 7 6 5 4 3 2 1
Description
Direction
Port 7 Pin 4
Direction
Port 6 Pin 4
Direction
Port 5 Pin 4
Direction
Port 4 Pin 4
Direction
Port 3 Pin 4
Direction
Port 2 Pin 4
Direction
Port 1 Pin 4
Direction
Port 0 Pin 4
Direction port (x):
0 – Input
1 – Output
Safe state of
Outputs 42hex
The safe state parameter makes it possible to configure the outputs in case of a fault. If no
IO-Link communication is possible or the "valid flag" of the output process data has not been
set by the master, then each output adopts the configured status. The following statuses can
be configured for each pin.
Byte 0 1
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Sub-
index
4 3 2 1 8 7 6 5
Description
Safe state Port 3 Pin 4
Safe state Port 2 Pin 4
Safe state
Port 1 Pin 4
Safe state Port 0 Pin 4
Safe state Port 7 Pin 4
Safe state Port 6 Pin 4
Safe state Port 5 Pin 4
Safe state Port 4 Pin 4
All manuals and user guides at all-guides.com

www.balluff.com
13
5 Configuration: "Extension Off"
Value Output state
bin
dec
00 0 Output is 0V
01
1
Output is 24V
10
2
Current status is maintained
11 3 Not defined
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
14
5 Configuration: "Extension Off"
Voltage
monitoring
44hex
Byte 0 1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
index
8 7 6 5 4 3 2 1 16 11 9
Description
Short
-
circuit Port 7 Pin 1
Short
-
circuit Port 6 Pin 1
Short
-
circuit Port 5 Pin 1
Short
-
circuit Port 4 Pin 1
Short
-
circuit Port 3 Pin 1
Short
-
circuit Port 2 Pin 1
Short
-
circuit Port 1 Pin 1
Short
-
circuit Port 0 Pin 1
- - -
-
Outputs off (UA too
low)
Undervoltage UA
-
Undervoltage US
Monitoring
the outputs
45hex
Byte 0
Bit
7
6
5
4
3
2
1
0
Sub-
index
8 7 6 5 4 3 2 1
Description
Short
-
circuit Port 7 Pin 4
Short
-
circuit Port 6 Pin 4
Short
-
circuit Port 5 Pin 4
Short
-
circuit Port 4 Pin 4
Short
-
circuit Port 3 Pin 4
Short
-
circuit Port 2 Pin 4
Short
-
circuit Port 1 Pin 4
Short
-
circuit Port 0 Pin 4
All manuals and user guides at all-guides.com

www.balluff.com
15
6 Configuration: extended with BNI IOL-102-002-Z019
6.1. IO-Link Data
BNI IOL-309-002-Z019 extended with BNI IOL-102-002-Z019
Transmission rate
COM2 (38.4 kbaud)
Minimum cycle time
4.0 ms
Process data length
2 byte input, 1 byte output
6.2. Process
Data/Input
Data
Byte
0
Bit 7 6 5 4 3 2 1 0
Description
-
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Byte
1
Bit 7 6 5 4 3 2 1 0
Extension port
Description
Input
Port 7 Pin 4
Input
Port 6 Pin 4
Input
Port 5 Pin 4
Input
Port 4 Pin 4
Input
Port 3 Pin 4
Input
Port 2 Pin 4
Input
Port 1 Pin 4
Input
Port 0 Pin 4
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
16
6 Configuration: extended with BNI IOL-102-002-Z019
6.3. Process Data/
Output Data
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
Output Port 6 Pin 4
Output Port 5 Pin 4
Output Port 4 Pin 4
Output Port 3 Pin 4
Output Port 2 Pin 4
Output Port 1 Pin 4
Output Port 0 Pin 4
All manuals and user guides at all-guides.com
all-guides.com

www.balluff.com
17
6 Configuration: extended with BNI IOL-102-002-Z019
6.4. Parameter
Data/Demand
Data
DPP
SPDU
Parameter
Data
width
Access
rights
Default value
Index
Index
Sub-
index
Identification data
07hex
Vendor ID 2 bytes
Read only
0378hex
08hex
09hex
Device ID 3 bytes 0x05 0B A1
0Ahex
0Bhex
10hex
0
Vendor name
8 bytes
BALLUFF
11hex
0
Vendor text
16 bytes
www.balluff.com
12hex 0 Product
name 20/24 bytes
BNI IOL-309-002-Z019
with BNI IOL-102-002-
Z019
13hex 0 Product ID 7 bytes BNI0093 with BNI0099
14hex 0 Product text 16 bytes
M12 sensor/actuator
hub
15hex 0 Serial number 16 bytes 0hex
16hex 0 Hardware
revision
17hex 0 Firmware
revision
18hex
0 Application-
specific tag 32 bytes 0hex
Parameter
Data/Demand
Data
DPP
SPDU
Parameter
Data width
Access rights
Default
Value
Index
Index
Sub-
index
Parameter data
40
hex
64
0
1-16
Inversion of the inputs
2 bytes Read/write 0hex
41
hex
65
0
1-16
Config. In-/Output 1 Byte Read / Write 0hex
42
hex
66
0
1-16
Safe state on Pin 4 2 bytes Read/write 0hex
44
hex
68
0
1-32
Voltage monitoring 4 bytes Read -
45
hex
69
0
1-16
Output monitoring 1 bytes Read -
54
hex
84
0 Serial number 16 bytes Read/write 16x00hex
55
hex
85
0 Extension port 1 byte Read/write 1hex
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
18
6 Configuration: extended with BNI IOL-102-002-Z019
Inversion of the
inputs 40hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Sub-
index
8 7 6 5 4 3 2 1
Description
-
Inversion Port 6 Pin 4
Inversion Port 5 Pin 4
Inversion Port 4 Pin 4
Inversion Port 3 Pin 4
Inversion Port 2 Pin 4
Inversion Port 1 Pin 4
Inversion Port 0 Pin 4
Byte 1
Bit 7 6 5 4 3 2 1 0
Sub-
index
24 23 22 21 20 19 18 17
Extension port
Description
Inversion Port 7 Pin 4
Inversion Port 6 Pin 4
Inversion Port 5 Pin 4
Inversion Port 4 Pin 4
Inversion Port 3 Pin 4
Inversion Port 2 Pin 4
Inversion Port 1 Pin 4
Inversion Port 0 Pin 4
Inversion port (x):
0 - Normal
1 - Inverted
Configuration
In-/Output
41hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Sub
Index
8 7 6 5 4 3 2 1
Description
-
Direction Port 6 Pin 4
Direction Port 5 Pin 4
Direction Port 4 Pin 4
Direction
Port 3 Pin 4
Direction Port 2 Pin 4
Direction Port 1 Pin 4
Direction Port 0 Pin 4
All manuals and user guides at all-guides.com

www.balluff.com
19
6 Configuration: extended with BNI IOL-102-002-Z019
Safe state of
Outputs 42hex
The safe state parameter makes it possible to configure the outputs in case of a fault. If no IO-
Link communication is possible or the "valid flag" of the output process data has not been set
by the master, then each output adopts the configured status. The following statuses can be
configured for each pin.
Safe state of
the outputs on
Pin 4 42hex
Byte
0
1
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Sub-
index
4 3 2 1 8 7 6 5
Description
Safe state Port 3 Pin 4
Safe state Port 2 Pin 4
Safe state Port 1 Pin 4
Safe state
Port 0 Pin 4
-
Safe state Port 6 Pin 4
Safe state Port 5 Pin 4
Safe state Port 4 Pin 4
Value
Output state
bin
dec
00 0 Output is 0V
01 1 Output is 24V
10
2
Current status is maintained
11 3 Not permitted
All manuals and user guides at all-guides.com

Balluff Network Interface / IO-Link BNI IOL-309-002-Z019
www.balluff.com
20
6 Configuration: extended with BNI IOL-102-002-Z019
Voltage
monitoring
44hex
Byte 0 1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
index
8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9
Description
Short
-
circuit Port 7 Pin 1
Short
-
circuit Port 6 Pin 1
Short
-
circuit Port 5 Pin 1
Short
-
circuit Port 4 Pin 1
Short
-
circuit Port 3 Pin 1
Short
-
circuit Port 2 Pin 1
Short
-
circuit Port 1 Pin 1
Short
-
circuit Port 0 Pin 1
- - - -
Outputs off (UA too
low)
Undervoltage UA
-
Undervoltage US
Byte 2 3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub-
index
24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25
Extension port
Description
Short
-
circuit Port 7 Pin 1
Short
-
circuit Port 6 Pin 1
Short
-
circuit Port 5
Pin 1
Short
-
circuit Port 4 Pin 1
Short
-
circuit Port 3 Pin 1
Short
-
circuit Port 2 Pin 1
Short
-
circuit Port 1 Pin 1
Short
-
circuit Port 0 Pin 1
- - - - -
Undervoltage UA
-
Undervoltage US
Monitoring the
outputs 45hex
Byte 0
Bit 7 6 5 4 3 2 1 0
Sub-
index
8 7 6 5 4 3 2 1
Description
-
Short
-
circuit Port 6 Pin 4
Short
-
circuit Port 5 Pin 4
Short
-
circuit Port 4 Pin 4
Short
-
circuit Port 3 Pin 4
Short
-
circuit Port 2 Pin 4
Short
-
circuit Port 1 Pin 4
Short
-
circuit Port 0 Pin 4
Setting the
serial number
54hex
The serial number has a default value of 16x00
hex
.
In order to use the "Identity" master validation mode, a serial number can be set using this
parameter.
This prevents a device from connecting to the wrong master port.
All manuals and user guides at all-guides.com