Banner Q5X User manual

Q5X Laser Triangulation Sensor with Ana
log Outputs and IOLink Instruction Manu
al
Original Instructions
p/n: 219602 Rev. C
June 22, 2023
© Banner Engineering Corp. All rights reserved.

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Contents
Contents.................................................................................................................................. 2
Chapter 1 Product Description
Models .......................................................................................................................................................................................................... 5
Overview...................................................................................................................................................................................................... 5
Class2LaserDescriptionandSafetyInformation ....................................................................................................................................... 6
Features ....................................................................................................................................................................................................... 7
Display and Indicators ........................................................................................................................................................................... 7
Buttons.................................................................................................................................................................................................. 7
Chapter 2 Installation
Sensor Orientation........................................................................................................................................................................................ 9
Mount the Device........................................................................................................................................................................................ 10
Wiring Diagrams ......................................................................................................................................................................................... 10
CleaningandMaintenance........................................................................................................................................................................ 10
Button Map from RSD1 to Sensor ............................................................................................................................................................... 11
Chapter 3 Sensor Programming
Channel1andChannel2(CH1/CH2) ....................................................................................................................................................... 13
Setup Mode ................................................................................................................................................................................................ 13
TEACH Procedures (Analog)............................................................................................................................................................... 16
TEACH Mode (Discrete) ...................................................................................................................................................................... 18
LossofSignal(LOS)........................................................................................................................................................................... 24
Input Wire Function (inPt) .................................................................................................................................................................... 25
Trigger (trG) ......................................................................................................................................................................................... 25
Slope (SLPE) ....................................................................................................................................................................................... 26
Output(out2)....................................................................................................................................................................................... 27
Adaptive Tracking (trc2)....................................................................................................................................................................... 27
Window Size (und2)............................................................................................................................................................................. 28
Base Measurement Rate (SPd)........................................................................................................................................................... 28
Averaging............................................................................................................................................................................................ 28
Output Timing Delays .......................................................................................................................................................................... 29
Hysteresis (hYS2)................................................................................................................................................................................ 31
Zero Reference Location (ZEro) .......................................................................................................................................................... 31
Shift the Zero Reference Location after a TEACH (ShFt).................................................................................................................... 32
Offset(oFS1oroFS2)......................................................................................................................................................................... 33
Display View (diSP) ............................................................................................................................................................................. 33
Units (unIt) ........................................................................................................................................................................................... 33
Output Type Polarity (PoL)................................................................................................................................................................... 33
Exit Setup Mode (End)......................................................................................................................................................................... 33
Reset to Factory Defaults .................................................................................................................................................................... 33
ManualAdjustments .................................................................................................................................................................................. 34
Remote Input .............................................................................................................................................................................................. 34
SelecttheTEACHModeUsingtheRemoteInput.............................................................................................................................. 35
ResettoFactoryDefaultsUsingtheRemoteInput ............................................................................................................................ 36
Locking and Unlocking the Sensor Buttons................................................................................................................................................ 36
Button Instructions...................................................................................................................................................................................... 36
Remote Input Instructions........................................................................................................................................................................... 36
SyncMaster/Slave..................................................................................................................................................................................... 37
Chapter 4 IO-Link Interface ................................................................................................. 39
Chapter 5 Specifications
Dimensions................................................................................................................................................................................................. 43
TypicalPerformanceCurves ...................................................................................................................................................................... 43
Chapter 6 Additional Information
Dual (Intensity + Distance) Mode ............................................................................................................................................................... 45
Dual Mode Reference Surface Considerations .......................................................................................................................................... 46
DualModeConsiderationsforClearandTransparentObjectDetection .................................................................................................. 46

3
Abbreviations............................................................................................................................................................................................. 47
Chapter 7 Accessories
Cordsets .................................................................................................................................................................................................... 51
Brackets...................................................................................................................................................................................................... 52
ReferenceTargets ..................................................................................................................................................................................... 53
RSD1 Remote Display................................................................................................................................................................................ 54
Chapter 8 Product Support and Maintenance
Troubleshooting ......................................................................................................................................................................................... 55
Contact Us.................................................................................................................................................................................................. 55
FCC Part 15 Class A .................................................................................................................................................................................. 55
IndustryCanadaClassA ............................................................................................................................................................................ 56
BannerEngineeringCorpLimitedWarranty.............................................................................................................................................. 56
..................................................................................................................................................................................................................... 56

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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Chapter Contents
Models................................................................................................................................................................................................................. 5
Overview ............................................................................................................................................................................................................ 5
Class 2 Laser Description and Safety Information .............................................................................................................................................. 6
Features .............................................................................................................................................................................................................. 7
Laser sensor with an analog output and IOLink
Laser measurement sensor with a range up to 3000 mm
Bright output indicators and real-time distance feedback provide easy set up
and troubleshooting for reduced installation costs
Exceptionally high excess gain enables the sensor to reliably detect the dark
est objects (< 6% reflective black targets), including black targets against a
black background, black targets against a shiny metal background, clear and
reflective objects, multicolor packaging, and targets of all colors
Dual independent output channels and communication over IOLink
Optional Remote Sensor Display (RSD) (available separately) enables re
mote programming and monitoring
WARNING:
Do not use this device for personnel protection
Using this device for personnel protection could result in serious injury or death.
This device does not include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A device failure or malfunction can cause either an energized (on)
or de-energized (off) output condition.
Models
Model Sensing Range Channel 1 Default Channel 2 Default Connection
Q5XKULAF3000-Q8
95 mm to 3000 mm
Analog voltage output (010V)
Push/pull discrete output or
IOLink
270° rotatable integral 5-pin M12
male quick disconnect fitting
Q5XKILAF3000-Q8 Analog current output
(420mA)
Overview
The Q5X Laser Triangulation Sensor offers analog and discrete (switched) outputs with IOLink.
The normal sensor state is Run mode. From Run mode, users may change the switch point value and channel selection and
perform the selected TEACH method.
The secondary sensor state is Setup mode. From Setup mode, users may select the TEACH mode, adjust all standard oper
ating parameters, and perform a factory reset.
Product Description
Chapter 1
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Class 2 Laser Description and Safety Information
CAUTION:
Return defective units to the manufacturer.
Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the man
ufacturer.
CAUTION:
Never stare directly into the sensor lens.
Laser light can damage your eyes.
Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target.
For Safe Laser Use - Class 2 Lasers
Do not stare at the laser.
Do not point the laser at a person’s eye.
Mount open laser beam paths either above or below eye level, where practical.
Terminate the beam emitted by the laser product at the end of its useful path.
Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm, where eye protection is
normally afforded by aversion responses, including the blink reflex. This reaction may be expected to provide adequate pro
tection under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing.
Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.25
seconds. They also must emit only visible wavelengths (400 to 700 nm). Therefore, an ocular hazard may exist only if individ
uals overcome their natural aversion to bright light and stare directly into the laser beam.
Class 2 Red Laser models: Reference IEC 608251:2014
FDA (CDRH) warning label (Class 2)
LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2014. Wavelength
640-670nm; 1.0mW max. Complies with
21 CFR 1040.10 and 1040.11 except for
conformance with IEC 60825-1: 2014
as described in Laser Notice
No. 56, dated May 8, 2019.
Output: < 1.0 mW
Laser wavelength: 640 to 670 nm
Pulse Duration: 20 µs to 2 ms
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Features
The Q5X Laser Triangulation Sensor has three major features.
Q5X Features
1
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Display and Indicators
The display is a fourdigit, sevensegment LED. Run mode is the primary view displayed.
For 1-PT, 2-PT, BGS, FGS, and DYN TEACH modes, the display shows the current distance to the target in centimeters. For
Dual TEACH mode, the display shows the percentage matched to the taught reference surface. A display value of 999P indi
cates the sensor has not been taught.
Display in Run Mode
STB 2-PT 1-PT MM
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Output Indicators
Ch1: On when the displayed distance is within the
taught analog output window
Ch2: On when the displayed distance is within the
taught discrete output window
Stability Indicator (STB)
On—Stable signal within the specified sensing
range
Flashing—Marginal signal, the target is outside the
limits of the specified sensing range, or a multiple
peak condition exists
Off—No target detected within the specified sensing
range
Active TEACH Indicators (2PT and 1PT)
2PT on—Twopoint TECH mode selected (default)
1PT on—Onepoint TEACH mode selected
Display Value Indicator (MM)
On—Display shows the distance in millimeters (de
fault)
Off—Display shows the analog output value
Toggle off the MM light by pressing SELECT when
the sensor is in run mode. This changes the display
to show the analog output value. Press SE
LECT again to show the distance value.
Buttons
Use the sensor buttons (SELECT)(TEACH), (+)(CH1/CH2), and (-)(MODE) to program the sensor.
Two output indicators (amber)
1.
Display
2.
Buttons
3.
Stability Indicator (STB—Green)
1.
◦
◦
Active TEACH Indicators
2PT  TwoPoint TEACH (Amber)
1PT  OnePoint TEACH (Amber)
2.
Display value indicator (MM  Amber)
3.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Q5X sensor face
(SELECT)(TEACH)
Press to select menu items in Setup mode
Press and hold for longer than 2 seconds to start the
currently selected TEACH mode (the default is two-
point TEACH)
(+)(CH1/CH2)
Press to navigate the sensor menu in Setup mode
Press to change setting values; press and hold to in
crease numeric values
Press and hold for longer than 2 seconds to switch
between Channel 1 and Channel 2
(-)(MODE)
Press to navigate the sensor menu in Setup mode
Press to change setting values; press and hold to de
crease numeric values
Press and hold for longer than 2 seconds to enter
Setup mode
NOTE: When navigating the menu, the
menu items loop.
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Chapter Contents
Sensor Orientation .............................................................................................................................................................................................. 9
Mount the Device .............................................................................................................................................................................................. 10
Wiring Diagrams................................................................................................................................................................................................ 10
Cleaning and Maintenance ............................................................................................................................................................................... 10
Button Map from RSD1 to Sensor...................................................................................................................................................................... 11
Sensor Orientation
Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure
reliable detection, orient the sensor as shown in relation to the target to be detected.
Optimal Orientation of Target to Sensor
See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose
problems for sensing some targets. The Q5X can be used in the less preferred orientation and at steep angles of incidence
and still provide reliable detection performance due to its high excess gain. For the minimum object separation distance re
quired for each case, refer to "Typical Performance Curves" on page 43.
Orientation by a wall Orientation for a moving object Orientation for a height difference
Continued on page 10
Installation
Chapter 2
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
(1) Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often
sufficient.
10
Continued from page 9
Orientation for a color or luster difference
Horizontal
Orientation Orientation
(Optimal)
CC
Orientation for highly reflective target(1)
Reflective
Surface
(optional)
Mount the Device
Wiring Diagrams
Wiring diagram for 4-20mA Analog
shield
+
12–30 V DC
D_Out/IO-Link
A_Out
Input
–
Load
* Push-Pull output. User-configurable PNP/NPN setting.
bu (3)
bn (1)
wh (2)
bk (4)
gy (5)
**
NPN
Wiring diagram for 0-10V Analog
shield
+
12–30 V DC
D_Out/IO-Link
A_Out
Input
–
Load
* Push-Pull output. User-configurable PNP/NPN setting.
0-10 V
bu (3)
bn (1)
wh (2)
bk (4)
gy (5)
**
NPN
1
4
5
3
2
Cleaning and Maintenance
Clean the sensor when soiled and use with care.
Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may
create stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air,
then clean as necessary using only water and a lint-free cloth.
If a bracket is needed, mount the device onto the bracket.
1.
Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten
the mounting screws at this time.
2.
Check the device alignment.
3.
Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.
4.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Button Map from RSD1 to Sensor
The sensor may be optionally connected to the Banner RSD1 remote display accessory. Refer to this table for the RSD1 but
ton association with your sensor.
Button association between the RSD1 and the Q4X/Q5X sensors
Device Up Button Down Button Enter Button Escape Button
RSD1
Q4X and Q5X N/A
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Chapter Contents
Channel 1 and Channel 2 (CH1/CH2) .............................................................................................................................................................. 13
Setup Mode ....................................................................................................................................................................................................... 13
Manual Adjustments ......................................................................................................................................................................................... 34
Remote Input..................................................................................................................................................................................................... 34
Locking and Unlocking the Sensor Buttons....................................................................................................................................................... 36
Button Instructions............................................................................................................................................................................................. 36
Remote Input Instructions ................................................................................................................................................................................. 36
Sync Master/Slave ........................................................................................................................................................................................... 37
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or
accidental programming changes. See "Locking and Unlocking the Sensor Buttons" on page 36 for more information.
Channel 1 and Channel 2 (CH1/CH2)
Press CH1/CH2 button to switch between Channel 1 and Channel 2.
Within each channel, there are options specific to that channel. For settings that are common to both channels, the menus
are only available in Channel 1. The default is Channel 1.
To switch between Channel 1 and Channel 2:
If neither SELECT nor CH1/CH2 are pressed after step 2, the new selection flashes slowly for a few seconds, then flashes
quickly and the sensor automatically changes the Channel and returns to Run mode.
Setup Mode
Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds.
Use + and - to navigate through the menu. Press SELECT to select a menu option and access the submenus. Use + and - to
navigate through the submenus. Press SELECT to select a submenu option and return to the top menu, or press and
hold SELECT for longer than 2 seconds to select a submenu option and return immediately to Run mode.
To exit Setup mode and return to Run mode, navigate to End and press SELECT.
The number that follows a menu option, for example tch1, indicates the channel that is selected. For menu items without a
number (excluding submenu items), these menu options are only available from Channel 1 and the settings apply to both
channels.
Sensor Programming
Chapter 3
Press and hold CH1/CH2 for longer than 2 seconds. The current selection displays.
1.
Press CH1/CH2 again. The new selection flashes slowly.
2.
Press SELECT to change the Channel and return to Run mode.
3.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Sensor Menu Map—Channel 1
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Sensor Menu Map—Channel 2
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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TEACH Procedures (Analog)
Use the following procedures to teach the Ch1 analog output.
To cancel a TEACH procedure, press TEACH for longer than 2 seconds, or hold the remote input low for longer than 2 sec
onds. CnCL momentarily displays when a TEACH procedure is canceled.
TwoPoint (2Pt) TEACH (Channel 1 Only)
Twopoint TEACH sets the distance values associated with 0 V and 10 V (4 mA and 20 mA) based on taught target dis
tances.
Two-Point TEACH
10 V
0 V
2
Press and Hold
> 2s
Press again
4
1
Press again
35
The sensor must be set to tch = 2-Pt to use the following instructions. To program the sensor using remote input, remote in
put must be enabled (inPt = SEt).
Present the target at the desired 0 V (4 mA) distance.
Method Action Result
Push Button Present the first target. The sensor-to-target distance must be within
the sensor's range.
The target's measurement value dis
plays.
Remote Input
1.
Start the TEACH mode.
Method Action Result
Push Button Press and hold TEACH for longer than 2 seconds.
SEt and O U flash alternately on the
display. The 2Pt indicator flashes.
Remote Input Singlepulse the remote input.
T
2.
Teach the sensor at the 0 V (4 mA) distance.
Method Action Result
Push Button Press TEACH to teach the target. The measurement value flashes
briefly, and the sensor is taught the
first target. SEt and 10 U flash alter
nately on the display. The 2Pt indica
tor flashes.
Remote Input Singlepulse the remote input.
T
3.
Present the target at the desired 10 V (20 mA) distance.
4.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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If the same target is taught both times, Lo and SPAn flash alternately on the display, the 10 V (20 mA) value is automatically
adjusted to maintain the minimum window size, the new distance quickly flashes four times, and the sensor returns to Run
mode.
It is possible to skip teaching the 0 V (4mA) and/or the 10 V (20mA) point and continue to use the existing setting. At the ap
plicable teach step, when using the push button, hold - for four seconds. The sensor displays SAVE and then flashes the ex
isting value. When using the remote input, doublepulse the remote input.
OnePoint (1PT) TEACH (Channel 1 Only)
One-point TEACH mode defines the span of the analog output. One-point TEACH also defines the 5 V (12 mA) midpoint of
the analog output to center the analog output around a reference target position.
OnePoint Window
10 V
0 V
Press and Hold
> 2s
5 V 5 V
10 V
0 V
5 V
1
Press again
23
The sensor must be set to tch = 1-Pt to use the following instructions. To program the sensor using remote input, remote in
put must be enabled (inPt = SEt).
Method Action Result
Push Button Present the second target. The sensortotarget distance must be with
in the sensor's range.
SEt and 10 U flash alternately on the
display. The 2Pt indicator flashes.
Remote Input
Teach the sensor at the 10 V (20 mA) distance.
Method Action Result
Push Button Press TEACH to teach the target.
The new switch point flashes rapidly
and the sensor returns to Run mode.
Remote Input Singlepulse the remote input.
T
5.
Present the target at the desired 5 V (12 mA) distance.
Method Action Result
Push Button Present the first target. The sensor-to-target distance must be within
the sensor's range.
The target's measurement value dis
plays.
Remote Input
1.
Start the TEACH mode.
Method Action Result
Push Button Press and hold TEACH for longer than 2 seconds. SEt and 5 U flash alternately on the
display. The 1Pt indicator flashes.
Continued on page 18
2.
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TEACH Mode (Discrete)
Use this menu to select the TEACH mode. The default is twopoint TEACH. Channel 2 is discrete only.
The number that follows tch on the display indicates which channel is selected.
2-Pt—Twopoint static TEACH
dYn—Dynamic background suppression
FGS—Onepoint window (foreground suppression)
bGS—Onepoint background suppression
duAL—Dual (intensity + distance) window
After the TEACH mode is selected, from Run mode, press and hold TEACH for longer than 2 seconds to start the TEACH
mode and program the sensor.
TwoPoint Static Background Suppression (2Pt) (Channel 2 Only)
Twopoint TEACH sets a single switch point. The sensor sets the switch point between two taught target distances, relative
to the shifted origin location.
Two-Point Static Background Suppression (Light Operate shown)
14
2 3 5
The sensor must be set to tch = 2-Pt to use the following instructions. To program the sensor using remote input, remote in
put must be enabled (inPt = SEt).
Continued from page 17
Method Action Result
Remote Input No action is required. N/A
Teach the sensor the 5 V (12 mA) midpoint.
Method Action Result
Push Button Press TEACH to teach the target.
The measurement value flashes
briefly, and the sensor returns to Run
mode.
Remote Input Singlepulse the remote input.
T
3.
Present the target.
Method Action Result
Push Button Present the first target. The sensor-to-target distance must be within the
sensor's range. The target's measurement value displays.
Remote Input
1.
Start the TEACH mode.
2.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Expected TEACH Behavior for Two-Point Static Background Suppression
Condition TEACH Result Display
Two valid distances that are greater than or
equal to the horizontal minimum object sepa
ration
Sets a switch point between the two taught distances. The switch point distance flashes on the dis
play.
Two valid distances that are less than the
horizontal minimum object separation
Sets a switch point in front of the furthest taught distance
equal to the uniform reflectivity minimum object separa
tion.
bGS and the switch point distance flash al
ternately on the display.
One valid distance with one invalid TEACH
point
Sets a switch point between the one taught distance and
the maximum range.
obJt and the switch point distance flash alter
nately on the display.
Two invalid TEACH points Sets a switch point for the currently selected channel at
197 cm.
FuLL and the switch point distance flash al
ternately on the display.
See "Typical Performance Curves" on page 43 for the minimum object separation.
Dynamic Background Suppression (dYn) (Channel 2 Only)
Dynamic TEACH sets a single switch point during machine run conditions. Dynamic TEACH is recommended for applications
where a machine or process may not be stopped for teaching. The sensor takes multiple samples and the switch point is set
between the minimum and the maximum sampled distances.
Method Action Result
Push Button Press and hold TEACH for longer than 2 seconds. SEt and 1St flash alternately on the dis
play. The 1-Pt and 2-Pt indicators flash.
Remote Input No action is required. N/A
Teach the sensor.
Method Action Result
Push Button Press TEACH to teach the target.
The sensor is taught the first tar
get. SEt, 2nd, and the current distance
measurement flash alternately on the dis
play. The 1-Pt and 2-Pt indicators flash.
Remote Input Singlepulse the remote input.
T
3.
Present the target.
Method Action Result
Push Button Present the second target. The sensor-to-target distance must be within the
sensor's range.
SEt, 2nd, and the distance measurement
flash alternately on the display. The 1-
Pt and 2-Pt indicators flash.
Remote Input
4.
Teach the sensor.
Method Action Result
Push Button Press TEACH to teach the target.
The new switch point flashes rapidly and
the sensor returns to Run mode.
Remote Input Singlepulse the remote input.
T
5.
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Q5X Laser Triangulation Sensor With Analog Outputs And IO-Link Instruction Manual
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Dynamic Background Suppression
1
4
235
The sensor must be set to tch = dYn to use the following instructions. The DYN indicator is amber to indicate Dynamic
TEACH mode. To program the sensor using remote input, remote input must be enabled (out2 = SEt).
Present the target.
Method Action Result
Push Button Present the first target. The sensor-to-target distance must be within the
sensor's range. The target's measurement value displays.
Remote Input
1.
Start the TEACH mode.
Method Action Result
Push Button Press and hold TEACH for longer than 2 seconds. dYn and Strt flash alternately on the dis
play. The 1-Pt and 2-Pt indicators flash.
Remote Input No action is required. N/A
2.
Teach the sensor.
Method Action Result
Push Button Press TEACH to teach the target.
The sensor begins sampling target dis
tance information and dYn and StoP flash
alternately on the display. The 1-Pt and 2-
Pt indicators flash.
Remote Input Singlepulse the remote input.
T
3.
Present the targets.
Method Action Result
Push Button
Present additional targets. The sensor-to-target distance must be within the
sensor's range.
The sensor continues to sample target dis
tance information and dYn and StoP flash
alternately on the display. The 1-Pt and 2-
Pt indicators flash.
Remote Input
4.
Teach the sensor.
Method Action Result
Push Button Press TEACH to stop teaching the sensor. The new switch point flashes rapidly and
the sensor returns to Run mode.
Continued on page 21
5.
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