Banner PVS28 Series User manual

Original Instructions
July 20, 2023
p/n: 233619 Rev. A
233619
PVS28 Parts Verification Sensor Instruction
Manual
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Features
28 mm Programmable Multicolor Optical Sensor and Indicator
ProgrammableusingBanner'sProEditorsoftwareandProConverterCable
Upto3colorsinonedevice(7colorsusingProEditor)
Devicesarecompletelyself-contained—nocontrollerneeded
Teachablemodeswithcolorfeedbackforeaseofuse
Touchless activation removes the need for physical force to activate
RatedIP54
12VDCto30VDCoperation
Resistanttoambientlight,EMI,andRFIinterference
Sensingandindicationinonedevice
WARNING:
Do not use this device for personnel protection
Using this device for personnel protection could result in serious injury or death.
Thisdevicedoesnotincludetheself-checkingredundantcircuitrynecessarytoallowitsuseinpersonnelsafe-
ty applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output
condition.
Models
Family
PVS28
ConnectorSensing Mode
D
Array Length
100
Overview
ThePVS28PartsVerificationSensorisanadjustablefieldopticalsensorthatcandetectawidevarietyofmaterialsandobjects.
Configure the sensor using software or remote input wires to sense objects up to a specific distance, ignoring objects beyond this distance
(backgroundsuppression),orwithinawindowedrange.

D0
Measurement
Reference Point
D1 D2
Detection Area
Reliable detection of a stationary
and moving object
Detection not
possible

Model D0(mm) SwitchPointD1(mm) SwitchPointD2(mm)
PVS28D 0 20 500
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July 20, 2023page2
PVS28 Parts Verification Sensor Instruction Manual
Pro Editor

Use Banner's Pro Editor software and Pro Converter Cable to create custom configurations
by selecting different colors, flash patterns, and animations.
Formoreinformationvisitwww.bannerengineering.com/proeditor.
Wiring Diagrams
NPN
12-30V dc
–
+
1
3
2
4
5
Load
PNP
12-30V dc
–
+
1
3
2
4
5
Load
Pin1=Brown
Pin2=White
Pin3=Blue
Pin4=Black
Pin5=Gray(RemoteInput)
Four-State Full Logic
Green Input active, no detection
Yellow Input active, detection
Red No input, detection
Off Power applied, but no input or detection
Device Status Indicators
The PVS28 Parts Verification Sensor has two indicators: one to indicate power, and one to indicate output.
Indicator Color Description
Power Status Green ON: Sensor is powered
OFF: Sensor is not powered
Output Status Amber ON: Output is active, sourcing in PNP mode or sinking in NPN mode
OFF: Output is not active
Configuring a Sensor
ThePVS28 Parts Verification SensorhasthreeTeachmodes.ThesemodesareindicatedwithaTeachStatuscolor.
The Signal Level color flashes in between the Teach Status color. The color of the Signal Level depends on the signal strength of the target:
Green:Bestsignal,acceptsTeach
Yellow:Acceptablesignal,canacceptTeach
Red:Poorsignal,rejectsTeach
Remote Input
Usetheremoteinputtoprogramthesensorremotely.
The remote input provides limited programming options and is Active High in PNP mode (V+ to brown wire), or Active Low in NPN mode (V+
tobluewire).ForActiveHigh,pulsethegraywiretoV+(12VDCto30VDC).ForActiveLow,pulsethegraywiretoground(0VDC).
Theremoteinputwireisenabledbydefault.Pulsetheremoteinputwire7timesorusetheBanner Pro Editorsoftwaretoenableordisable
the feature. When the remote input feature is enabled, pulse the remote input according to the diagram and the instructions provided in this
manual.RemoteteachcanalsobeperformedusingthebuttonontheProConverterCable.
ThelengthoftheindividualprogrammingpulsesisequaltothevalueT:0.04seconds≤T≤0.8seconds.
Exitremoteprogrammingmodesbycyclingpowerorbywaitingfor30seconds.
© Banner Engineering Corp.

PVS28 Parts Verification Sensor Instruction Manual
July 20, 2023 page3
NOTE: IfafactoryresetisperformedthroughtheBanner Pro EditorSoftware,theremoteinputwirebecomesenabled
(factorydefaultsetting).Ifthesensorisreturnedtofactorydefaultsbyusingtheremoteinputwire,theinputwirere-
mainsenabledandtherestofthesettingsarerestoredtofactorydefaults.
Remote Teach
Use the following procedure to teach the Set Point.
◦
◦
◦
◦
Pulsetheremoteinput:
3x-ObjectTeach:TheindicatoralternatesbetweenablueTeachStatuscolorandtheSignalLevelcolor.
4x-BackgroundTeach:TheindicatoralternatesbetweenamagentaTeachStatuscolorandtheSignalLevelcolor.
5x-WindowTeach:TheindicatoralternatesbetweenacyanTeachStatuscolorandtheSignalLevelcolor.
6x-RetroreflectiveTeach:TheindicatorperformsachaseanimationwithablueTeachStatuscolor,withtheSignalLevel
color as the background.
1.
PresenttheSetPoint.
2.
TeachtheSetPoint.
Action Result
Singlepulsetheremoteinput.
T

Teach Accepted
Theindicatorstopsflashingandthedevicereturnstooperation.
Teach Not Accepted
The Signal Level color turns red during the teach procedure, and then the
indicatorstopsflashing.
Retryteachingthesetpoint.
Remote Input Map
Gray wire is remote teach input
Remote
Input
3x
1x
4x
1x
5x
1x
7x
1x Confirm Enable/Disable
9x Reset to Factory Defaults
1x Confirm Factory Reset
6x
1x
3.
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July 20, 2023page4
PVS28 Parts Verification Sensor Instruction Manual
Teach Modes and Operation
Object Mode (default)
TeachStatusColor:Blue
ThePVS28 Parts Verification SensorisconfiguredtoObjectModebydefault.ObjectModesetsthetotalDetectionAreafromthesensorto
the Set Point plus the Offset Value (50 mm default). Use Object Mode to trigger a change in state when an object is present between the
sensorminimum(20mmdefault)andthetaughtdistanceplustheoffset.
Three-pulse the remote input to enable Object Mode. Successfully entering Object Mode causes the device to alternate between the Teach
Statuscolor(Blue)andtheSignalLevelcolor.
Detection Area
Switch Point (D2)Set Point
+50 mm
(Offset Value)

Background Mode
TeachStatusColor:Magenta
Background Mode sets the total Detection Area from the sensor to the Set Point minus the Offset Value (50 mm default). Use Background
Modewhenthereisaconstantbackgroundobjectpresentandastatechangeisdesiredwhenanotherobjectisinfrontofthatbackground.
Four-pulse the remote input to enable Background Mode. Successfully entering Background Mode causes the device to alternate between
theTeachStatuscolor(Magenta)andtheSignalLevelcolor.

Detection Area
Switch Point (D2) Set Point
-50 mm
(Offset Value)

Window Mode
TeachStatusColor:Cyan
Window Mode centers the total Detection Area at the Set Point plus and minus the Offset Value (50 mm default). Configuring a window near
theminimumandmaximumrangesshiftsthiswindowtoensurethatitmaintainsthisvalue.UseWindowModewhenachangeinstateisde-
siredwithinaspecificnarrowarea,andnotwhenoutsidethisarea.
Five-pulse the remote input to enable Window Mode. Successfully entering Window Mode causes the device to alternate between the Teach
Statuscolor(Cyan)andtheSignalLevelcolor.
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© Banner Engineering Corp.

PVS28 Parts Verification Sensor Instruction Manual
July 20, 2023 page5
Detection Area
Set PointSwitch Point (D1) Switch Point (D2)
-50 mm
(Offset Value)
+50 mm
(Offset Value)

Retroreflective Mode
Teach Status Color: Blue chase animation
Retroreflective Mode extends the total Detection Area beyond the set point limit (500 mm) by using a reflective target up to 1000 mm away.
Place the retroreflective target at the desired switch point. The minimum distance is the set point limit (500 mm) plus the offset value (50 mm
default).Thedeviceoperatesnormallyuptothesetpointlimit.Beyondthispoint,50%ofthereflectivetargetareamustbeblockedtotrigger
theoutput.Whenusingretroreflectivetape,usewidthsof3inchesorless,andlengthsbetween3inchesand10inches,dependingonde-
sired detection area.
Six-pulse the remote input to enable Retroreflective Mode. Successfully entering Retroreflective Mode causes the device to perform the
TeachStatusanimation(Bluechaseanimation)withtheSignalLevelcolorasthebackground.
NOTE: There is a short delay when entering and exiting Retroreflective Mode. The outer four indicators turn red during
thistimetoindicatethatthedeviceisswitchingmodes.ThedeviceresumestheTeachStatusanimationforthecorre-
sponding teach mode once it has completed switching modes.
Detection Area
Retroreflective Target
Switch Point (D2)
Reset the Sensor to Factory Defaults
Resetthesensortofactorydefaultsettingsusingoneoftwomethods.
NOTE: IfafactoryresetisperformedthroughtheBanner Pro EditorSoftware,theremoteinputwirebecomesdisabled
(factorydefaultsetting).Ifthesensorisreturnedtofactorydefaultsbyusingtheremoteinputwire,theinputwirere-
mainsenabledandtherestofthesettingsarerestoredtofactorydefaults.
ResetUsingtheBanner Pro EditorSoftware
GotoSensor›Factory Reset. The sensor indicators flash once, the sensor is reset back to the factory default settings, and a confirmation
messagedisplays.
Reset Using the Remote Input
Nine-pulsetheremoteinputtoresetthedevicetofactorydefaultsettings.Thedevicethenflasheswhiteonsuccess.
Pulsetheremoteinputoncemoretoapplythefactorydefaults.
T
T
T
T
T
T
T
T
T
T
T
T T
T T
T T
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July 20, 2023page6
PVS28 Parts Verification Sensor Instruction Manual
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Factory Default Settings via Remote Teach Mode
Default Settings
Setting FactoryDefault
Discrete Output and Remote Input Bimodal
Remote Input Wire Enabled
Teach Offset Distance 50mm(2in)
OperationMode ObjectMode
D1 20 mm (0.8 in)
D2 500 mm (19.7 in)
NO/NC Normallyopen
OnDelay 0ms
OffDelay 0ms
Specifications
SupplyVoltage(Vcc)
12VDCto30VDC
Supply Current
Maximumcurrent(exclusiveofload):
100 mm: 85 mA
225 mm: 150 mA
Typical current at 24 V DC (exclusive of load):
100 mm: 35 mA
225 mm: 55mA
SupplyProtectionCircuitry
Protected against output short-circuit
Leakage Current Immunity
400 µA
Range
Thesensorcandetectanobjectatthefollowingranges,de-
pending on the material and size of the target: 20 mm to 500
mm
Retroreflectivemodeextendsthemaximumdistanceto1000
mm
Output Ratings
MaximumLoad: 150 mA
ON-State Saturation Voltage:
<2VDCat10mA
<2.5VDCat150mA
OFF-State Leakage Current: < 10 µA at 30 V DC
Remote Input
Allowable Input Voltage Range: 0 to Vsupply
Active High (internal weak pull-down): High state > (Vsupply -
2.25 V) at 2 mA maximum
Active Low (internal weak pull-up): Low state < 2.25 V at 2 mA
maximum
DelayatPower-up
< 1 s
ResponseTime
Object Mode/Diffuse Mode:
Switching Frequency: 4 Hz
DiscreteOutputResponse:120ms
Retroreflective Mode:
Switching Frequency: 2 Hz
DiscreteOutputResponse:240ms
Sensor Array and Beam Spacing
100 mm model: 2 sensors, 50 mm
225 mm model: 4 sensors, 60 mm
Application Note
For best performance, allow 5 minutes for the sensor to warm
up
Construction
Housing: Polycarbonate
End Caps: ABS
Connections
150 mm (6 in) PVC-jacketed cable with a 5-pin M12 male
quick-disconnect connector
Models with a quick disconnect require a mating cordset
NOTE: A shielded cable is required if the
sensorismountedoutdoorsoriftheca-
bleislongerthan30m(98.4ft).
Pro Editor Configuration
Connection to Pro Editor software enables control of:
Animation:Steady,Flash,TwoColorFlash,50/50,
50/50 Rotate, Chase, Intensity Sweep, Color Sweep
Color:Green,Red,Yellow,Blue,White,Cyan,Ma-
genta
Intensity:Low,Medium,High
Speed:Slow,Standard,Fast
Output State:NormallyOpen,NormallyClosed,Mo-
mentary,Latching,OnDelay,OffDelay
Logic Type:FourStateFullLogic
ProConverterCablerequiredtointerfacebetweenPCandin-
dicator, see accessories
VibrationandMechanicalShock
Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55
Hz, 1.0 mm amplitude, 5 minutes sweep, 30 minutes dwell)
MeetsIEC60068-2-27requirements(Shock:30G11msdura-
tion, half sine wave)
Impcat: IK06 (IEC 6006-2-27)
OperatingTemperature
–20°Cto+50°C(–4°Fto+122°F)
Storage Temperature
–40°Cto+70°C(–40°Fto+158°F)
Sensing Beam
Infrared, 940 nm
EnvironmentalRating
IP54
© Banner Engineering Corp.

PVS28 Parts Verification Sensor Instruction Manual
July 20, 2023 page7
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Required Overcurrent Protection
WARNING: Electrical connections must
bemadebyqualifiedpersonnelinac-
cordancewithlocalandnationalelectri-
calcodesandregulations.
Overcurrentprotectionisrequiredtobeprovidedbyendprod-
uctapplicationperthesuppliedtable.
Overcurrent protection may be provided with external fusing
or via Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go
towww.bannerengineering.com.
Supply
Wiring
(AWG)
Required Overcurrent
Protection (A)
Supply
Wiring
(AWG)
Required Overcurrent
Protection (A)
20 5.0 26 1.0
22 3.0 28 0.8
24 1.0 30 0.5
Certifications
Banner Engineering BV
Park Lane, Culliganlaan 2F bus 3
1831 Diegem, BELGIUM
FCCPart15ClassB
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
Reorientorrelocatethereceivingantenna.
Increasetheseparationbetweentheequipmentandreceiver.
Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiverisconnected.
Consultthedealeroranexperiencedradio/TVtechnicianforhelp.
Industry Canada ICES-003(B)
This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause
harmfulinterference;and2)Thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycauseundesiredoperation.
Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas
occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non
souhaité du dispositif.
Dimensions
All measurements are listed in millimeters [inches], unless noted otherwise.
© Banner Engineering Corp.

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July 20, 2023page8
PVS28 Parts Verification Sensor Instruction Manual
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Model L1 L2
PVS28D100QP 142 mm (5.59 in) 130 mm (5.12 in)
PVS28D225QP 270.6 mm (10.65 in) 258.6 mm (10.18 in)
Beam Pattern
Typicalbeampatternpersensor,inmillimeters
BEAM WIDTH (mm)
0
100
-100
20
-20
60
-60
80
-80
40
-40
0
100 200 300 400 500
18% Gray Card
90% White Card
Accessories
Pro Editor Hardware
PRO-KIT
Includes:
ProConverterCable(MQDC-506-USB)
Splitter(CSB-M1251FM1251M)
PowerSupply(PSW-24-1)

MQDC-506-USB
ProConverterCable
1.83m(6ft)length5-pinM12quickdisconnecttoDeviceandUSBtoPC
RequiredforconnectiontoProEditor

CSB-M1251FM1251M
5-pinparallelYsplitter(Male-Male-Female)
ForfullProEditorpreviewcapability
Requiresexternalpowersupply,soldseparately

PSW-24-1
24VDC,1Apowersupply
2m(6.5ft)PVCcablewithM12quickdisconnect
Providesexternalpowerwithsplittercable,soldseparately

ACC-PRO-CABLE5
Matingaccessoryforcabledandterminalmodels
150mm(6inch)PVCcablewithM12quickdisconnect
Leverwirenutsincluded(qty5)
Required to connect cabled models and screw terminal models to Pro Converter Cable,
soldseparately
x5

© Banner Engineering Corp.

PVS28 Parts Verification Sensor Instruction Manual
July 20, 2023 page9
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Cordsets
4-PinThreadedM12Cordsets—SingleEnded
Model Length Style Dimensions Pinout(Female)
MQDC-403 1m(3.28ft)
Straight
44 Typ.
ø 14.5
M12 x 1
7 mm
58 mm
Ø5.2 mm
2
3
4
1
5

1=Brown
2=White
3=Blue
4=Black
5=Notused
MQDC-406 2m(6.56ft)
MQDC-410 3m(9.8ft)
MQDC-415 5m(16.4ft)
MQDC-430 9m(29.5ft)
MQDC-450 15m(49.2ft)
MQDC-460 18.3m(60ft)
MQDC-470 21m(68.9ft)
MQDC-4100 30m(98.43ft)
5-PinThreadedM12Cordsets—SingleEnded
Model Length Style Dimensions Pinout(Female)
MQDC1-501.5 0.5m(1.5ft)
Straight
44 Typ.
ø 14.5
M12 x 1

2
3
4
1
5
1=Brown
2=White
3=Blue
4=Black
5=Gray
MQDC1-503 0.9m(2.9ft)
MQDC1-506 2m(6.5ft)
MQDC1-515 5m(16.4ft)
MQDC1-530 9m(29.5ft)
MQDC1-560 18m(59ft)
MQDC1-5100 31m(101.7ft)
Brackets
All measurements are listed in millimeters [inches], unless noted otherwise.
Bracket Selection Table
BracketModel RequiresUseofBracketModel(s) MayBeUsedwithBracketModel(s)
SMBPVA1
(includedwith
PVSSystem)
N.A. SMBPVA2
SMBPVA5C
SMBPVA10C N.A. SMBPVA7
SMBPVA8
SMBPVA9 N.A. N.A.
SMBPVA2 N.A. N.A
SMBPVA7 SMBPVA5C
orSMBPVA10C N.A
SMBPVA8 SMBPVA5C
orSMBPVA10C N.A
NOTE: Standard mounting brackets are included with each PVS System. The following brackets are in addition to the
standardbrackets.
SMBPVA2
Setof4moldedbrackets
Snapsontostandard28mm(1.1in)diameterpipe
2requiredpersensor


© Banner Engineering Corp.


July 20, 2023page10
PVS28 Parts Verification Sensor Instruction Manual
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SMBPVA7
One-piecebracketformountingto28mm(1.1in)diameterpipe
Black-paintedsteel
RequiresSMBPVA..Cformountingatanangle±90°

A
B
C
32
51
41

A=M4x0.5,B=ø5.2,C=ø4.2
SMBPVA8
Heavy-duty2-partbracketmountsto28mm(1.1in)diameterpipe
Cold-rolledsteelwithzincfinish
RequiresSMBPVA..Cformounting
A=ø30.5,B=ø7.1

65
33
A
B

SMBPVA9
Pairoftwo-pieceswivelbrackets
MountdirectlytosensorortoPVDorPVAprotectivebrackets
Designedformountingsensortolookdown


SMBPV..C
Back-mountedbracketformountingtoSMBPVA7orSMBPVA8brackets
Cold-rolledsteelwithzincfinish
Differentlengths(L)fortwodifferentmodels:
SMBPVA5C=170mm
SMBPVA10C=298.5mm

16
6 x Ø4.8
4 x Ø5.2
2 x Ø7.3
41
L

Retroreflective Tape
Model ReflectivityFactor MaximumTemperature Size
BRT-THG-1-100 0.7 +60°C(+140°F) 25mm(1in)wide,2.5m(100in)long
BRT-THG-2-100 0.7 +60°C(+140°F) 50mm(2in)wide,2.5m(100in)long
BRT-THG-3-100 0.7 +60°C(+140°F) 75mm(3in)wide,2.5m(100in)long
Banner Engineering Corp Limited Warranty
BannerEngineeringCorp.warrantsitsproductstobefreefromdefectsinmaterialandworkmanshipforoneyearfollowingthedateofship-
ment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the
factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the
improperapplicationorinstallationoftheBannerproduct.
THISLIMITEDWARRANTYISEXCLUSIVEANDINLIEUOFALLOTHERWARRANTIESWHETHEREXPRESSORIMPLIED(INCLUD-
ING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER
ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
ThisWarrantyisexclusiveandlimitedtorepairor,atthediscretionofBannerEngineeringCorp.,replacement.INNOEVENTSHALLBAN-
NER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES,
LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT
© Banner Engineering Corp.

PVS28 Parts Verification Sensor Instruction Manual
July 20, 2023 page11
DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE,
TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
BannerEngineeringCorp.reservestherighttochange,modifyorimprovethedesignoftheproductwithoutassuminganyobligationsorlia-
bilitiesrelatingtoanyproductpreviouslymanufacturedbyBannerEngineeringCorp.Anymisuse,abuse,orimproperapplicationorinstalla-
tion of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes
willvoidtheproductwarranty.AnymodificationstothisproductwithoutpriorexpressapprovalbyBannerEngineeringCorpwillvoidtheprod-
uct warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications
orupdatedocumentationatanytime.SpecificationsandproductinformationinEnglishsupersedethatwhichisprovidedinanyotherlan-
guage.Forthemostrecentversionofanydocumentation,referto:www.bannerengineering.com.
Forpatentinformation,seewww.bannerengineering.com/patents.
© Banner Engineering Corp.