Barco R817211K User manual

BARCO PROJECTION SYSTEMS
Date :
151101
INSTALLATION MANUAL
KIT ANALYSER FOR 6500/6400I, RSIM6(HB/HBMLA/LL) & HELIOS PROJECTORS
R817211K R8172112K
R820349K R8172122K
R8172121K R817214K
R821060K R8172132K
Art. No. :
R5976207
Rev :
01
ANALYSER
6500 Kit

Due to constant research, the information in this manual is subject to change without notice.
Produced by BARCO NV, November 2001.
All rights reserved.
Trademarks are the rights of their respective owners.
BARCO n.v./Projection Systems
Noordlaan 5
B-8520 Kuurne
Belgium
Tel : [phone]
Fax : [phone]
E-mail : [email protected]
Visite Barco at the web : http://www.barco.com
Printed in Belgium

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Safety
Who This procedure is intended for use only by qualified service technicians who have been
trained and authorized by BARCO !
Hot Surface Switch the projector to stand by and let it cool down for at least 15 minutes before
starting with the Analyser replacement.
Risk of Electrical
Shock
Power down the projector and unplug the power cord from the wall outlet.
Once the projector is cooled down and the power is off, continue with the replacement
procedure.
Antistatic
Protection Steps
Wear a wrist band which is connected to the ground while handling the static sensitive
parts.
Sensitive Device LCD panels are very sensitive devices. Observe full precautions for handling electro-
static devices. Do not touch the glass surface. Hold only by the surrounding metal
parts.

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Contents of the Kit
Type The kit contains one analyser depending on the color. As the built-in procedure is the
same for red, green or blue, the installation instructions will only be explained once.
Part Listing The kit contains one analyser depending on the color :
R817211 or
R8172112
or
R820349 or
R8172122
or
R8172121 or
R817214
or
R821060 or
R8172132
and
R5976207
1
1
1
1
1
Analyser red
Analyser green
Analyser green for SSS cube
Analyser blue
Manual ins analyser 6500/RSIM6 & Helios
Part Number Description Qty
Antistatic
Protection Steps
Wear a wrist band which is connected to the ground while handling the static sensitive
parts.
Analyser Kits &
Where used
Analyser Red:
R817211K
Analyser Green:
R820349K
Analyser Gr SSS:
R8172121K
Analyser Bleu:
R821060K
Analyser Red:
R8172112K
Analyser Green:
R8172122K
Analyser Gr SSS:
R817214K
Analyser Bleu:
R8172132K
Where used
6300/6400 6500/6400i SIM6 SIM6MLA SIM6HB SIM6HB MLA SIM6LL HELIOS
[
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Kit number

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Access to the LCD+X-cube
Necessary Tools Screwdriver 8 mm.
Removing the
Lens
To remove the lens, follow the next procedure:
1
2
3
4
1
2
2
Open the lens cover by pivoting it backwards and hook it
of.
Loosen the fixation screws of the motor part and pivote it
upwards.
Open both lens locks by pulling them backwards.
Take the lens out of the lens house.
Step Action Image
To be continued on next page.
Necessary Parts None
Illustrations on
Removing the
Lens
Image 2
Image 1
Lens lockings
Motor part
Fixation screws
What has to be
done
The lens has to be removed and the top cover has to be opened.
For projectors with a black cover it is not necessary to remove the lens, remove only
the top cover (see next page).

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Access to the LCD + X-cube (Continued)
Removing the
Top Cover
1
2
3
1
2
Pull the 3 rubber sealing pieces.
Turn out the 3 fixing screws.
Take off the top cover.
Step Action Image
To remove the top cover, follow the next procedure:
Illustrations on
Top Cover
Removal
Image 1
Image 2

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Removing the EMC Plate (when present).
Image 2
$
What has to be
done
The EMC plate covering the Pixel Map Processor has to be removed.
Necessary Tools Philips screwdriver
Necessary Parts None
1
2
3
4
5
1
1
2
Begin with unscrewing the screw B retaining the elecrical
conductor.
Turn out the screws retaining the little plate A
Remove the little plate
Turn carefuly the remaining screws out , be aware not to
drop these screws into the apparatus.
Remove the EMC plate
Step Action Image
Removing the
plate
Illustrations
Image 1

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Removing the LCD + X-CUBE Assembly
What has to be
done
The LCD + X-Cube assembly has to be removed out of the projector.
Necessary Tools Philips screwdriver
Electrical
disconnection of
the X-Cube.
Before removing the X-Cube, it must be electrically disconnected from the driver board.
Follow the next procedure:
1
2
Press very carefully on both sides of the
indicated points to unlock.
Pull out the cable.
Step Action Illustration
Press to lock
Press to unlock
Connector connector
cable
Necessary Parts None
Removing the X-
Cube Adjustment
Unit
To remove the LCD + X-cube unit together with the adjustment unit, follow the next
procedure:
1
2
3
1
1
Unplug the power cable.
Loosen both fixing screws down under by inserting Philips
screwdriver with a shaft of minimum 150 mm.
Slide out the assembly very carefully.
Step Action Image
Illustration
Cable connectors
Power cable

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Disassembling the LCD + X-CUBE Assembly
What has to be
done
The LCD + X-Cube assembly has to be disassembled.
Necessary Tools Screwdriver 8 mm.
Nutdriver 5.5
Philips screwdriver
Electrical
disconnection of
the X-Cube.
Before disassembling the X-Cube assembly, it must be electrically disconnected from
the adjustment board. Follow the next procedure:
1
2
Press very carefully on both sides of the
indicated points to unlock.
Pull out the cable (see image 1).
Step Action Illustration
Press to lock
Press to unlock
Connector connector
cable
Necessary Parts None
Tip While removing the screws and the parts, put them on a row to find them back the
correct assembling order.
To be continued on next page.
Illustration

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Disassembling the LCD + X-CUBE Assembly (Continued)
Illustration
Image 1
Image 2
Image 3
Disassembling
the X-cube
Assembly
To disassemble the X-cube assembly, follow the next procedure:
1
2
3
4
1
2
2
3
Turn out the 4 fixing screws with Philips screwdriver.
Take off the unit.
Turn out the 4 fixing screws with a nutdriver 5.5 o flat
screwdriver
Take off the metal holder
Step Action Image

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Removing the Analyser
What has to be
done
The old analyser has to be removed.
Necessary Tools None
Necessary Parts None
To be continued on next page.
Analyser Position The analyser can be found between the LCD panel and the X-cube (see image 1)
1 Red side X-cube
2 Green side X-cube
3 Blue side X-cube
13
2
Illustration
Image 1

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Removing the Analyser (Continued)
Removing the
Analyser
To remove the analyser, follow the next procedure:
1
2
1
2
Free the analyser by pushing it backwards an pulling it out,
therefore use the thumb, the index and the middlefinger.
Slide out the analyser carefully. Avoid making scratches
into the LCD panel.
Step Action Image
Illustration
Image 1
Image 2

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Mounting the Analyser
To be continued on next page
Necessary Parts Analyser depending on the color
Mounting the
Analyser
To mount the analyser, follow the next procedure:
1
2
3
4
1
1
1 (next
page)
Remove the protection coating from the new analyser.
With the sealed side to the LCD panel, slide in the analyser
carefully. Avoid making scratches into the LCD panel or X-
cube.
Hook the bottom side in the gap between the metal holder
and the X-cube.
Push with both fingers as shown on the image until the
analyser hooks on the 2 clips .
Step Action Image
Illustration
Image 1
What has to be
done
The new analyser has to be installed.
Necessary Tools None

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Mounting the Analyser (Continued)
Illustration
Image 1

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Assembling the LCD + X-CUBE Assembly
What has to be
done
The LCD + X-Cube assembly has to be re-assembled.
Necessary Tools Screwdriver 8 mm.
Nutdriver 5.5
Philips screwdriver
Necessary Parts LCD + X-Cube
Tip Start with the last disassembled part and continue to the first one in the queu.
To be continued on next page.
Illustration
Image 1 Image 2
Assembling the
X-cube Assembly
To assemble the X-cube assembly, follow the next procedure:
1
2
3
4
Put the metal unit holder on its place.
Turn in the 4 fixing screws with a nutdriver or flat screw-
driver.
Put the adjustment unit on its place.
Secure this position with the 4 fixing screws (Philips
screwdriver).
Step Action Image
1
1
2
2

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Assembling the LCD + X-CUBE Assembly (Continued)
Illustration
Electrical
Connection of the
X-Cube.
Electrically connected to the adjustment board. Follow the next procedure:
1
2
Insert the cable (see image).
Press very carefully on both sides of the
indicated points to lock.
Step Action Illustration
Press to lock
Press to unlock
Connector connector
cable

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Mounting the LCD + X-CUBE
What has to be
done
The LCD + X-Cube has to be mounted in the projector.
Necessary Tools Screwdriver 5 mm.
Mounting the
LCD + X-Cube
1
2
1
1
Slide the LCD + X-cube with its frontside to the front of the
projector very carefully into the projector.
Secure both fixing screws down under by inserting a flat
screwdriver.
Step Action Image
To mount the LCD + X-cube, follow the next procedure:
Electrical
Connection of the
X-Cube.
Mounting the X-Cube, it must be electrically connected to the driver board. Follow the
next procedure:
1
2
3
Insert the cable into the connector.
Press very carefully on both sides of the
indicated points to lock.
Mount the power cable
Step Action Illustration
Press to lock
Press to unlock
Connector connector
cable
Illustrations on
Top Cover
Removal
Frontside LCD +
X-Cube
Cable connectors
Power cable

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Remounting the EMC Plate.
What has to be
done
The EMC plate covering the Pixel Map Processor has to be remounted. This plate is
not always present.
Necessary Tools Philips screwdriver
Necessary Parts None
1
2
3
4
5
1
2
1
1
2
Put the plate back on the PMP
Turn in the indicated screws.
Put the little plate A back on its place and fix it with the 2
screws
Fix the cable B with its screw
Turn the remaining screws in,
Step Action Image
Illustrations
Image 2
Image 1
$
Remounting the
EMC plate

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Top Cover and Lens Installation
What has to be
done
The top cover and the lens must be reinstalled.
For the projectors with a black cover only the top cover has to be remounted.
Necessary Tools Screwdriver 8 mm.
Necessary Parts None
To be continued on next page.
Installing the Top
Cover
1
2
3
1
2
Put the top cover on the projector
Turn in the 3 fixing screws.
Cover the fixing screws with the rubber sealing pieces.
Step Action Image
To install the top cover, follow the next procedure:
Illustrations on
Top Cover
installation
Image 1
Image 2

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Top Cover and Lens Installation (Continued)
Installing the
Lens
To install the lens, follow the next procedure or look into the owners manual :
1
2
3
4
5
6
1
1
2
2
2
Pivot the motor part (A) up.
Put the lens on the lens holder with the tooth profile (D) to
the upside (if a motorized lens).
Fix the lens by closing the both locks until they are se-
cured.
Pivot the motor part fully downwards. Ensure that the teeth
of the motor matches 100% those of the tooth profile (only
for a motorized lens). If not, turn the lens a little.
While pushing down, tighten wing bolts (B) firmly to ensure
good functioning of safety latches and motorization.
Reinstall the lens cover.
Step Action Image
Illustrations on
mounting the
Lens
Image 2
Image 1