Barco R9841810 User manual

BARCOPROJECTION
LAMP REPLACEMENT KIT
R9841810
INSTALLATION MANUAL
For SLM projectors
08012003 R5976544/00

Barco nv Events
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

1. Safety Warnings
1. SAFETY WARNINGS
1.1 Safety warnings during installation
Who may install
The installation must be performed by authorized technical personnel only.
Authorized technical personnel: persons having appropriate technical training and experience necessary to be aware of hazards to
which they are exposed in performing a task and of measures to minimize the danger to themselves or other persons.
Caution risk of electric shock
Before attempting to remove any of the projector’s covers, the projector has to be turned off and disconnected from the wall outlet
to minimize the risk of electric shock.
Cautiononhead
Before starting with the Replacement of the Lamp Unit, always let cool down the projector after operation in order to reduce the heat
on parts in the light path and to avoid burns.
Warning eye damage
Eye damage may result from direct viewing the light produced by the lamp used in this equipment. Always turn off lamp before
opening cover.
1.2 Product care
Installation Kit
The Kit R9841810 - Lamp 2100W - is designed for use ONLY with the BARCO SLM 10 series projectors.
Replacement parts
When replacement parts are required, be sure the service technician has used original BARCO replacement parts or authorized
replacement parts which have the same characteristics as the BARCO original part.
Unauthorized substitutions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized
substitutions may void warranty.
Repairable
Under no circumstances are BARCO parts repairable by anyone other than BARCO.
R5976544 LAMP REPLACEMENT KIT 08012003 1

1. Safety Warnings
2R5976544 LAMP REPLACEMENT KIT 08012003

2. Introduction
2. INTRODUCTION
2.1 Content of the kit
Contentofthekit
The kit contains a XENON 2200W projection Lamp mounted in a housing together with the reflector.
The 3 lamp fixation spacers (with external thread on top) are fixed to the lamp casing frame by a nut M5 (C).
Image 2-1
Part number Description Quantity Indication
R5976544 Installation guidelines 1
R366243 NUT D985 M 5 STZN 3C
R824057 FRMC G10SLM L-SOURCE 1 A
R763295 UN G10ELM LMP INFO 1 B
Table 2-1
Always remove lock nuts before inserting the lamp unit in the projector
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2. Introduction
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3. Removing the old lamp
3. REMOVING THE OLD LAMP
3.1 Access to the Lamp Unit.
What has to be done
To access the lamp casing, a side panel has to be removed.
Necessary tools
A flatblade screwdriver of 5 mm
Removingthesidepanel
1. Turn with a screwdriver the side panel lock screw a quarter turn counter clockwise. (image 3-1)
2. Pull the right side of the panel towards you and further to the right to remove. (image 3-2)
Image 3-1
Unlocking the side cover
Image 3-2
Pull and remove the side cover
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3. Removing the old lamp
3.2 Removing the Lamp Unit.
What has to be done
The lamp unit has to be slid out of the projector frame.
Necessary tools
Flatblade screwdriver of 5mm or Nutdriver of 8mm.
Sliding out the lamp unit
1. Loosen the 3 spacer screws (A). (image 3-3)
2. Using the provided handle (B), pull the lamp unit out of the projector frame. (image 3-4)
Caution: Be careful not to drop the lamp unit (see safety instructions in front of instruction manual)
Image 3-3
Loosing the security locks
Image 3-4
Sliding out the lamp
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4. Inserting the new lamp
4. INSERTING THE NEW LAMP
4.1 Installation of the new Lamp Unit.
What has to be done
First remove the lock nut on each spacer screw and next slide the lamp unit into the projector frame.
Necessary tools
Flatblade screwdriver of 5mm or Nut driver 8mm
Installing the lamp unit
1. Remove the lock nut on the 3 spacer screws (A). (image 4-1)
2. Line up the lamp unit guides with the guides on the projector frame (B) and push the unit into the frame until it fits. (image 4-2)
3. Secure the position of the lamp unit with the 3 spacer screws. (image 4-3)
Image 4-1
Lamp unit, removing the lock nuts
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4. Inserting the new lamp
Image 4-2
Inserting the lamp
Image 4-3
Securing the lamp
4.2 Optical Alignment of the lamp
What had to be done
Optical alignment of the lamp console consists of the following adjustments:
• Lamp move forward/backward (Z-axis): adjustment for maximum light on the screen.
• Vertical move (Y-axis) and lateral move (X-axis): adjustments to balance the light intensity on the screen.
The adjustments to the Y-axis and X-axis (balancing the light intensity) are FACTORY PREADJUSTED. Con-
sequently, both adjustable screws (A) are anchored by a lock screw (B) and sealed with a warranty label
(Destroying the label void the warranty). The Optical adjustment to the Z-axis is recommended every time the
lamp is changed or after a lot of run times to guarantee max light output.
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4. Inserting the new lamp
Image 4-4
Optical alignment of the lamp
What has to be done after operating the lamp
After the lamp has been operated for many run times, a decrease of light output will be observed. An optical realignment of the lamp
to the z-axis will compensate the decrease in light output.
Necessary tools
•AllenKey3mm
• nut driver 10mm
How to adjust
Optical alignment of the lamp to the z-axis, follow the next procedure:
1. Put a lightmeter in the center of the screen.
Tip: To locate the center of the screen, select the Lens adjustment pattern (‘INSTALLATION MODE’)
2. Enter the ‘RANDOM ACCESS ADJUSTMENT MODE’, select consecutively ‘Picture Tuning’ and ‘Colour Temperature’. Finally
set Colour Temperature on ‘PROJECTOR WHITE’.
3. Enter the ‘INSTALLATION MODE’ and select ‘Internal Patterns’. Finally set Internal patterns on ‘PURITY’.
4. Enter the ‘SERVICE MODE’ and select ‘Add-Ins’. Finally set CLO on ‘INACTIVE’.
5. Loosen the lock nut (A), securing the adjustable screw (B) for the z-axis adjustment.
6. Carefully adjust the adjustable screw (B), using an Allen key of 3mm, for maximum light fall on the screen. (image 4-5)
7. Lock the adjustable screw by fastening the lock nut (A).
8. Return the above modified settings.
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4. Inserting the new lamp
Image 4-5
Adjusting the Z-axis
4.3 Reinstalling the Side Panel
What has to be done
After the new lamp unit has been installed, the side panel has to be remounted.
Necessary tools
A flatblade screwdriver of 5 mm
Reinstalling the side panel
1. Move the cover guides under the back cover and push the front of the cover against the projector frame lining up the cover lock
screw with the speed nut (A) on the frame. (image 4-6, image 4-7)
2. Turn with a screwdriver the side panel lock screw (B) a quarter turn clockwise to lock. (image 4-8)
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4. Inserting the new lamp
Image 4-6
Mounting the side cover
Image 4-7
Closing the side cover
Image 4-8
Lockingthesidecover
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