Bartscher AB12/T-L User manual

AB12/T-L TR12/S GR12/S TR12/C AB12/AT
TR12/TS AB22/AE TR22/C TR22/TE
MEAT MINCER AND GRATER
CONTENTS
1 GENERAL INFORMATION
Purpose of this manual………………….……….
Manufacturer and machine Identification……....
Machine description...………………….………...
Specifications………………………….………….
Overall dimensions……………………………….
Safety devices…………………………………….
Safety information………….………………….….
2 INSTALLATION
Packing and unpacking………..…………………
Installation area……….…………………………..
Electric connection…..…………………………...
4
4
5
6
6
7
7
8
8
8
3 OPERATION AND CLEANING
Control descriptions……………………………….
Using the grater……………………………….…..
Using the mincer…..………………………………
Dismantling the mincing set……………………...
Recommendations for use……………………….
End-day cleaning…...….………………………….
Long periods of inactivity……...………………….
4 TROUBLESHOOTING, RECYCLING
Foreword….………………………………………..
Troubles, causes and remedies..………………..
Disposal and recycling……………………………
ANNEXES
Unger mincing set assembly diagram
Spare parts catalogue
Electrical wiring diagram
9
9
10
10
10
11
11
12
12
12
Translation of the original instructions
370.223
A370.212 A370.350

4
GENERAL
INFORMATION 1
Purpose of this manual
This manual has been written by the Manufacturer to make an integral part of the machine standard
equipment. During the design and construction phases, special care has been devoted to any aspects which
might endanger the safety and health of the people interacting with the machine. In addition to the applicable
safety legislation, all “good construction practice” rules have been adopted. The purpose of these information
notes is to make machine users aware that special care should be applied to prevent any risks. The biggest
asset to this end, however, is precaution. Safety is also the responsability of all the operators who interact
with the machine. Keep this manual in a suitable place, where it can be conveniently reached for
consultation. In order to highlight some parts of the text, the following symbols have been used:
DANGER – CAUTION: it indicates hazards likely to cause severe injury ; caution is
requested.
INFORMATION: technical indications of special interest.
This manual comes with the following annexes:
-a guarantee certificate containing the guarantee conditions prescribed by the Manufacturer.
-documents certifying compliance with the applicable safety and personal health legislation in force.
To request After-sales service, submit inquiries or dorder spare parts, contact your Authorised dealer.
Manufacturer and machine Identification
Manufacturer Identification
Serial number
Machine model
Specifications
Mark of Compliance
Year of construction
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5
GENERAL
INFORMATION 1
Machine description
Combined mincer - grater:
The combined mincer-grater is a professional machine designed for processing meat and cheese for mass
catering purposes (restaurants, hotels, community centres, butcher’s shops, refectories, etc.). By using the
mincer with a series of different mincing plates, different kinds of minced meat can be obtained. The grater
can process products such as seasoned cheese, biscuits, dry bread, dried fruit, etc. The range includes 4
different models:
AB12/T (mod.12 basic version with round hopper)
AB12/L (mod.12 deluxe version with rectangular hopper and larger trays)
AB12/AT (mod.12 version with completely removable mincer set and round hopper)
AB22/AE (mod.22 version with completely removable mincer set and round hopper)
The machine has an easy-to-clean aluminium and stainless steel structure.
The machine’s safety devices conform to European Directives.
Mincer:
The mincer is a professional machine designed for processing meat for mass catering purposes (restaurants,
hotels, community centres, butchers, collective refectories). The application of different mincer plates makes
it possible to obtain various types of minced meat.
The range includes 5 models:
TR12/S (mod.12 basic version with round hopper)
TR12/TS (mod.12 version with completely removable mincer set and round hopper)
TR12/C (mod.12 version with completely removable mincer set and stainless steel housing)
TR22/TE (mod.22 version with completely removable mincer set and round hopper)
TR22/C (mod.22 version with completely removable mincer set and stainless steel housing)
The machine has an easy-to-clean aluminium and stainless steel structure.
The machine’s safety devices conform to European Directives.
Grater:
The grater is a professional machine designed for processing cheese for mass catering purposes
(restaurants, hotels, community centres, butchers, refectories, etc.). The grater can process products such
as: seasoned cheeses, biscuits, dry bread, dry fruit, etc.
The range is composed of 1 model:
GR12/S (mod.12 basic version with stainless steel roller)
The machine has an easy-to-clean aluminium and stainless steel structure.
The machine’s safety devices conform to European Directives.
MOD.AB12/T-L-12/AT-22/AE MOD.TR12/TS-12/S-12/C-
22/TE-22/C
MOD.GR12/S
Grater lever
Hopper
Handwheel
Control panel
Hopper
Handwheel
Control panel
Grater lever
Control panel
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6
GENERAL
INFORMATION 1
Specifications
Description Unit of measure AB12/T AB12/L AB12/AT AB22/AE
Electric power input V Hz Ph 230V 50Hz 1Ph
230/400V 50Hz 3Ph
Power kW (HP) 0.75 (1) 0.75 (1) 0.75 (1) 1.1 (1.5)
Mincer output kg 160 160 160 300
Grater output kg 40 40 40 40
Net weight kg 22 23 26 27
Packaged weight kg 26 27 30 31
Noise < 70 dB(A)
Installation On the table
Description Unit of measure TR12/S TR12/TS TR12/C TR22/TE TR22/C GR12/S
Electric power input V Hz Ph 230V 50Hz 1Ph
230/400V 50Hz 3Ph
Power kW (HP) 0.75 (1) 0.75 (1) 0.75 (1) 1.1 (1.5) 1.1 (1.5) 0.75 (1)
Mincer output kg 160 160 160 300 300 /
Grater output kg / / / / / 40
Net weight kg 20 20 22 24 26 17
Packaged weight kg 22 22 24 26 28 19
Noise < 70 dB(A)
Installation On the table
Overall dimensions
mm. A B C mm. A B C
AB12/T
AB12/L
AB12/AT
AB22/AE
TR12/S
TR12/TS
TR12/C
TR22/TE
TR22/C
GR12/S
290
290
290
290
290
290
290
290
290
290
740
740
740
740
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
AB12/T
AB12/L
AB12/AT
AB22/AE
670
750
580
630
300
320
350
350
460
400
470
480
mm. A B C mm. A B C
TR12/S
TR12/TS
TR12/C
TR22/TE
TR22/C
400
400
440
450
470
250
250
270
250
270
470
470
400
480
410
GR12/S 420 300 420
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7
GENERAL
INFORMATION 1
Safety devices
Microswitch: stops the machine
when the grater lever is lifted. When
the lever is lowered, restart the
machine by pressing the Ibutton.
Remote control switch: can be used
to restart the machine when the
electricity supply is switched off
accidentally.
For Grater mod.GR12/S only, when
the machine stops, the electronic board
intervenes to block the roller using the
motor brake.
Safety information
It is of the greatest importance to carefully read this manual before carrying out installation and use
operations. Consistent compliance with the instructions contained in this manual will guarantee personal
and machine safety.
Do not tamper with the safety devices for any reason.
We recommend that industrial safety regulations issued nationally by the appointed organisms be strictly
respected.
The manufacturer declines all responsability for injures to persons or damages to property, resulting from
failure to comply with these safety rules.
Correct machine setting, lighting and workshop cleanness are pre-conditions for personal safety.
Do not expose the machine to atmospheric agents.
The machine connection and start-up should only be executed by skilled engineers.
Check that the plant mains ratings correspond to the specifications printed on the machine data plate.
Make sure that the machine is connected to a grounding system.
The work area around the machine should always be kept clean and dry.
Wear the work attire prescribed by the industrial accident-prevention regulations.
This machine should always be used for its recommended uses ; any other use is deemed improper and
therefore dangerous.
Check the suitability and weight of the products to work ; do not overload the machine to exceed its
capacity.
It is forbidden to introduce any objects, tools or hands in the dangerous parts.
Keep the machine out of children’ s reach.
Unplug the machine from the mains when not in use.
In the event of breakdowns and/or malfunctioning, do not carry out any repair yourselves, apply to your
Authorised dealer.
Order original spare parts only.
Before carrying out machine cleaning, unplug it from the power mains.
Do not clean with high-pressure water jets.
DANGER – CAUTION: Using plates with hole diameters over 8mm
and with total thickness under 5 mm is strictly prohibited.
Should wear cause plate thickness to drop under 5 mm, we recommend
you replace it. The manufacturer is not liable for any personal or property
damages due to failure to observe these instructions.
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8
INSTALLATION 2
Packing and unpacking
The machine will come packaged in a carton with foamed
polyester inserts to guarantee perfect safety during transport.
Handle the carton in compliance with the instructions.
Open the carton and make sure that all components are
intact. Keep the carton for any future machine removal.
Lift the machine according to the instructions and place it
in its selected setting for installation.
Installation area
The selected machine work setting must be sufficiently lit and have an electric power outlet. The worktop must be
sufficiently large, perfectly level and dry. The machine should be installed in non-explosive environments. In any
case, installation should be carried out by taking into account any applicable industrial safety regulations in force.
Environmental Condition Table
Descriptions Values
Working temperature 0÷35 °C (32÷95 °F)
Storage temperature -15 to +65 °C (from –6.8 to +149 °F)
Relative humidity Maximum 80% at an ambient temperature of 20 °C
Maximum 50% at an ambient temperature of 20÷60 °C
Ambient dust Lower than 0.03 g/m³
Electric connection
DANGER – CAUTION: Electric connection to the power
mains should be executed by skilled engineers.
Single-phase Three-phase
connection connection
230V – 1Ph 230/400V – 3Ph
Check for the perfect effeciency of the plant grounding system. Make sure
that the line voltage (V) and frequency (Hz) correspond to the machine
ratings (refer to the machine identification plate and wiring diagram). The
machine comes equipped with an electric cable to which a multipolar plug
should be connected. Plug the machine into a main wall switch with
differential.
Three-phase connection
Start the machine for just a few seconds and check that the beater turns in
the right direction. If this is not the case, disconnect power and exchange
two of the three phase wires in the plug.
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9
OPERATION AND
CLEANING 3
Control descriptions
1) Start button “I”
Push the button to start up the machine. In the combined and grater
versions, start-up is only enabled when the grater lever is lowered.
2) Stop button “0”
Press the button to stop the machine.
3) Mincer filler knob (mod.AB12/T-L - TR12/S only)
Turn the knob to block (clockwise) or unblock (anti-clockwise) the mincer
filler. Do not start the machine until the mincer filler is blocked.
4) Mincer body blocking knobs (mod.AB12/AT – AB22/AE – TR12/TS
– TR12/C – TR22/TE – TR22/C only)
Screw down the knobs to block or screw off to unblock the mincer body.
5) Grater lever (mod.AB12/T-L-AT – AB22/AE – GR12/S only)
Press the lever down to grate the product to be processed.
6) Forward gear button (mod.AB22/AE – TR22/TE – TR22/C only)
Press the button to start the machine. In the combined versions, start-up is
only enabled when the grater lever is lowered.
7) Reverse gear button (mod.AB22/AE – TR22/TE – TR22/C only)
Press the button to invert the direction of machine rotation. In combined
versions, start-up is only enabled when the grater lever is lowered.
8) Stop button (mod.AB22/AE – TR22/TE – TR22/C only)
Press the button to stop the machine.
Using the grater
In combined mincer-grater models, remove the mincer set before using the grater.
Lift the grater lever and place the product to be processed inside the grater mouth.
Lower the grater lever and press the start button “I” (the machine will only start if the grater lever is
lowered).
Gradually press the lever until the product is finished.
At the end of processing lift the lever and introduce more product into the grater mouth; lower the lever
once more and press start button “I” (the machine will only start if the grater lever is lowered).
In order to stop the machine, press the stop button “0” or lift the grater lever.
At the end of the work cycle, grate a piece of hard bread or use the appropriate brush to clean the roller.
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10
OPERATION AND
CLEANING 3
Using the mincer
In combined grater-mincer versions, lower the grater lever.
Tighten the filler knob in the versions mod.AB12/T-L - TR12/S.
Tighten the mincer body-blocking knobs in versions mod.AB12/AT – AB22/AE – TR12/TS – TR12/C –
TR22/TE – TR22/C.
Tighten the handwheel on the output mouth of the mincer without blocking.
Start-up the machine by pressing start button “I” (in combined models start-up is only possible if the
grater lever is lowered).
Place the product inside the upper mincer mouth and press it down using the pestle supplied.
At the end of the work session press the stop button “0”.
At the end of the work cycle remove the mincer set and wash using suitable detergents in hot water or in
the dishwasher.
Dismantling the mincer set
Mod.AB12/T-L – TR12/S:
Remove the hopper from the upper mouth.
Rotate the handwheel anti-clockwise.
Extract:
-the mincing plate;
-the blade;
-and the volute, in sequence
Unscrew the filler knob by turning anti-clockwise
and extract the mincer filler.
Perform operations in reverse order to
reassemble the mincer group.
Mod.AB12/AT - AB22/AE – TR12/TS – TR12/C –
TR22/TE – TR22/C:
Remove the hopper from the upper mouth.
Turn the handwheel anti-clockwise.
Extract
-the mincing plate;
-the blade;
-and the volute in sequence
Unscrew the filler knobs and extract the mincer
filler .
Perform operations in reverse order to
reassemble mincer group.
INFORMATION: Prior to each work cycle ensure that the removable parts are properly fixed
to the machine.
Recommendations for use
The completely extractable mincing set on the versions AB12/AT-AB22/AE-TR12/TS-TR12/C-TR22/TE-
TR22/C, permits the user to place it in refrigerators and other similar devices, even when it contains residual
product. This feature makes it possible to use the mincer at different times of the day without having to wash
and clean the various components after use, in conformity with hygiene laws currently in force.
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11
OPERATION AND
CLEANING 3
End-of-day cleaning
At the end of the working day remove the plug from the power socket.
Clean thoroughly using neutral products.
Wash the outer part of the machine using a damp sponge.
Do not use steel wool or abrasive pads.
Dismantle the mincer set and wash using suitable detergents in hot water or in the dishwasher.
Long periods of inactivity
If the machine is to be left idle for long periods of time, turn off the main wall switch, thoroughly clean the
machine and cover it with a sheet to protect it from dust.
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12
TROUBLESHOOTING
RECYCLING 4
Foreword
In the event of breakdowns or malfunctioning, turn off the main wall switch and contact your local Dealer’s
After-sales service. Do not disassemble any internal machine parts.
The Manufacturer declines all responsability for any tampering !
Troubles, causes and remedies
Trouble
Cause Remedy
Main switch is off
Turn the main switch on to “I”
The machine will not start
No voltage input to power line
Apply to your local Dealer’s After-
sale service
Logic board protective fuse is blown Apply to your local Dealer’s After-
sale service
Disposal and recycling
The markings illustrated here (barred garbage bin), on the utensil data plate, indicates that at the end of its
working life, the utensil must be disposed of and recycled according to European Directive. The Directive
provides for the separate collection of electric and electronic equipment by a collection system called RAEE.
Upon purchasing a new utensil, the user must not dispose of the utensil as urban waste but must return it, in
a one-to-one exchange, to the dealer or distributor. The dealer may dispose of the utensil following the
procedures set by the RAEE collection system. In the event the user disposes of the utensil without
purchasing a new one, in Italy contact the manufacturer who will provide suitable information on machine
disposal at the collection centre closest to the user. Users who do not reside in Italy must contact the Ministry
of the Environment in their countries who will provide information necessary for correct disposal. Failure to
observe the disposal procedure may cause harmful effects on the environment and people. Therefore, total
or partial illicit utensil disposal by users is punishable by local authorities.
Translation of the original instructions