Basta Boatlifts Over-Center 24k60 User manual

READ complete manual CAREFULLY
BEFORE attempting assembly or operation
tm
Over-Center Hydraulic Steel Lift
24,000 lbs Capacity Model # 24k60
ASSEMBLY
INSTALLATION
REPLACEMENT PARTS
24k60
11/21
L392-0091, REV C
Copyright 2019 Basta Inc
©
866-GO-BASTA
www.gobasta.com
Basta Inc. Bellevue WA 98005 USA

Assembly Instructions .........................................................................Pages 4 - 12
First Use / Adjustments
..……………...........................................................Page 13
Basta Marine Boat Lift Accessories ....…………………....…………..…...Page 16
Parts Assembly Diagram .............................................................................Page 3
Troubleshooting / FAQ .…...........................................................................Page 14
INDEX
Warning ..……………………..............................................................................Page 2
Warranty .............................…...........................................................................Page 15
NOTE:Your boat lift is a very heavy piece of equipment. Improper use could result in
serious injury or death. For the safety of people and property please review the safety
guidelines below for your new boat lift.
Passengers should stand clear of the lift and not
be aboard when the lift is in operation.
Do not play on or near the lift.
Leave your automatic bilge pump turned on the
automatic setting to prevent the accumulation of
rain water.
Service your lift regularly.
Do not service the unit with the boat on the lift.
Use a mooring line for additional security.
Only use Basta Marine approved oil in lift.
Special biodegradable non-toxic hydraulic fluid
Visually inspect all parts and assemblies for
defects and damage prior to assembling the
lift.
Do not install the lift alone.
Install the lift on firm and level ground.
Verify the lower frame of the lift is level
before each use.
Turn the power off during periods of non- use.
This hoist is a heavy piece of equipment please
use with care.
The lift should not be used for any other
purpose besides the lifting of boats & watercraft.
WARNING
part # Y354-0001
page 2
Do not exceed the maximum weight capacity
specified for the lift. SEE PAGE 18.
MAXIMUM CAPACITY
DANGER
24,000 LBS
10,800 KG
For a full list of patents, go to:
bastaboatlifts.com/patents

INSPECT
the lift monthly
for frayed hoses, loose
fasteners and corrosion
Before Using:
Read this manual
completely!
!
!
!
lift unattended
OIL INJECTED INTO THE SKIN FROM HIGH PRESSURE
LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE
INJURY. MOST DAMAGE OCCURS DURING THE FIRST
FEW HOURS. SEEK MEDICAL ATTENTION IMMEDIATELY.
SURGICAL REMOVAL OF OIL MAY BE NECESSARY.
USE ONLY BASTA BIODEGRADABLE HYDRAULIC FLUID
page 3
After the lift is assembled and installed, all fasteners should
be checked for proper tightness and reinspected
periodically.
!WARNING

ITEM PART # DESCRIPTION
1Base Crossmember
W110-0026
QTY
3
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Left Side Rail
Right Side Rail
H-Frame, Aft
H-Frame, Center
H-Frame, Forward
Bunk Rail
Adjustable Support Leg
Leg Cap
Bunk Chevron, Forward
Bunk Chevron, Mid
Bunk Chevron, Aft
Foot Pad
Bunk Board Assembly, Forward
Bunk Board Assembly, Aft
Guide Board
Keel Block
Dual Hydraulic Cylinder Kit
Load Guide/CD Stanchion
Guide Board Assembly, Upper
Bunk Stanchion
Bunk Stanchion Backing Plate
W104-0024
W104-0025
W101-0049
W101-0048
W101-0047
W113-0022
K200-0012
F730-0013
W113-0029
W113-0031
W113-0030
W116-0003
A428-0029
A428-0030
W410-0070
W410-0081
CALL
W108-0046
A481-1002
K204-0116
K204-0160
1
1
1
1
1
2
6
6
3
1
1
6
4
2
2
3
2
2+
4
44
44
page 4
In the following pages various symbols are used:
indicates an illustration for a procedure.
indicates a major part shown and described above.
indicates a hardware item shown and described on page 5.
12
1
C3
MODEL 24k60
1
1
1
2
3
4
5
6
7
7
8
10
10
10
11
12
13
14
14
15
16
17
18
18 18
18
19
20
21
21
9
22
*Centering Devices not pictured

ITEM PART # DESCRIPTION
A1 5/8” x 1-1/2” hex head set screw, SSS103-0807
QTY
30
B1
B2
B3
C1
C2
C3
D1
D2
D3
E1
E2
F1
F2
F3
G1
G2
G3
H1
H2
1/2” x 1-1/2” hex head cap screw, SS
1/2” flat washer, SS
1/2” nylon insert lock nut, SS
1” x 9” hex head cap screw, SS
1” flat washer, SS
1” nylon insert lock nut, SS
3/4” x 5” hex head cap screw, SS
3/4” flat washer, SS
3/4” nylon insert lock nut, SS
ring type cotter pin, SS
3/4” x 3-1/2” clevis pin, SS
1/2” x 4” hex head cap screw, SS
1/2” flat washer, SS
1/2” nylon insert lock nut, SS
1/2” x 1-1/2” hex head cap screw, SS
1/2” flat washer, SS
1/2” nylon insert lock nut, SS
1/2” x 4” hex head cap screw, SS
1/2” flat washer, SS
S103-0707
S313-0010
S362-0010
S103-1020
S313-4015
S362-0014
S103-0912
S313-0013
S362-0012
S522-0801
S503-0013
S103-0717
S313-0010
S362-0010
S103-0707
S313-0010
S362-0010
S103-0717
S313-0010
24
48
24
6
6
6
6
6
6
8
8
20
40
20
28
56
28
56
112
page 5
C
B
D
A
B
J
G
M
C
B
D
A
BB
G
I
H
G
F
G
H
M
F
KL
K
N
E
N
F
H
I
F
H
NOTE: VIEW FROM
OTHER SIDE
H3
I1
I2
I3
J1
J2
J3
K1
K2
5/16” flat washer, galvanized
5/16” lock washer, galvanized
5/16” lock washer, galvanized
5/16” hex nut, galvanized
5/16” hex nut, galvanized
1/2” x 1-1/2” hex head cap screw, SS
1/2” nylon insert lock nut, SS
5/16” flat washer, galvanized
5/16” lock washer, galvanized
5/16” hex nut, galvanized
5/16” flat washer, galvanized
S321-0007
S321-0007
S341-0007
S341-0007
S103-0707
S362-0010
S312-0007
S321-0007
S341-0007
S312-0007
S312-0007
56
8
8
8
12
12
88
12
88
8
88
L2
L3
M1
N1
N2
N3
1/2” flat washer, SS
1/2” nylon insert lock nut, SS
1/2” flat washer, SS
1/2” nylon insert lock nut, SS
5/8” x 1-1/2” hex head set screw, SS
1/2” x 5” hex head cap screw, SS
S362-0010
S313-0010
S362-0010
S103-0807
S103-0719
S313-0010
16
4
16
32
64
32
K3
L1
AM
B
C
D
GL
IJK
F H
N
E
Note:Items A-N referred to as sets
(i.e., C = bolt, washer, nut)
HARDWARE
PRE-INSTALLED
(ALL BUNKS)
*Centering device (CD) hardware not pictured

ASSEMBLY INSTRUCTIONS
Foot and Leg Sockets
1
QTY SIZE TYPE
30 hex head set screws5/8 x 1-1/2
REF
A1
apply a small
amount of grease
to bolt threads
HARDWARE
1
1
1
1
1
2
3
2
3
3
2
2
tighten leg set screws
alternately to push the
leg securely into the
corner of the leg socket
page 6
step
1
?parts identified
on page 4
A1
A1
A1
A1
A1
8
13

Aft & Center Crossmembers Forward Crossmember
2
3
QTY QTYSIZE SIZETYPE TYPE
8 16
16 32
8 16
bolts3/8 x 1-1/4 3/8 x 1-1/4
3/83/8 3/83/8
REF REF
B3B3
B2B2
B1B1 bolts
flat washersflat washers
lock nutslock nuts
apply a small
amount of grease
to bolt threads
apply a small
amount of grease
to bolt threads
HARDWARE
HARDWARE
do not tighten these bolts
completely until the H-frames
and bunks have been
installed & squared up
do not tighten these bolts
completely until the H-frames
and bunks have been
installed & squared up
page 7
step
?parts identified
on page 4
?parts identified
on page 4
B2 B3
B1 B2
B2 B3
1
B1 B2
B1 B2
B1 B2
1
2
2
1

ASSEMBLY INSTRUCTIONS
page 8
Forward H-Frame
QTY SIZE TYPE
2bolts1 x 9
REF
C1
2 2
flat washers
lock nuts
1 1
C2 C3
4apply a small
amount of grease
to bolt threads
HARDWARE
step
?parts identified
on page 4
4
5
6
FORWARD CENTER AFT
C2 C3
C1
6

Center H-Frame Aft H-Frame
QTY QTYSIZE SIZETYPE TYPEREF REF
6
5
apply a small
amount of grease
to bolt threads
apply a small
amount of grease
to bolt threads
HARDWARE
HARDWARE
2 2bolts bolts1 x 9 1 x 9C1 C1 2 2 2 2
flat washers flat washers
lock nuts lock nuts
1 1 1 1
C2 C2 C3 C3
page 9
step
step
FORWARD CENTER AFT
?parts identified
on page 4
?parts identified
on page 4
FORWARD CENTER AFT
C1
C3
C2
C1
C2 C3
C1
C2 C3
5
4

ASSEMBLY INSTRUCTIONS
Bunk Rails
QTY SIZE TYPE
6bolts3/4 x 5
REF
D1
6 6
flat washers
lock nuts
3/4 3/4
D2 D3
7apply a small
amount of grease
to bolt threads
HARDWARE
tighten these nuts only
“finger tight” until the
cylinders are installed
page 10
step
?parts identified
on page 4
8
9
9
8
7
7
7
7
7
7
D1 D2 D3
7

Forward Hydraulic Cylinders Aft Hydraulic Cyinders
QTY QTYSIZE SIZETYPE TYPE
44 44
ring type cotter pinsring type cotter pins
clevis pinsclevis pins
3/32 x 23/32 x 2
3/4 X 53/4 X 5
REF REF
E2E2 E1E1
9HARDWARE
HARDWARE
install the clevis pins
“E2” with their heads
toward the inside of the lift
page 11
step
NOTICE
tighten the bunk rail nuts and
crossmember bolts after
all the cylinders are installed
?parts identified
on page 4
?parts identified
on page 4
INSIDE
INSIDE
E1
E2
INSIDE
INSIDE
E1
E2
18
6
E2 E1
5
18
8
step
NOTE: Install cylinder with lift in
'down' position

F2 F3 F2 F3
F1
F2
F1
F2
approximate starting locations
78”
198cm
37”
94cm
41”
104cm
78”
198cm
1”
2.54cm
Bunk Chevrons FWD (3 total)
QTY SIZE TYPE
12 bolts1/2 x 4
REF
F1
24 12
flat washers
lock nuts
1/2 1/2
F2 F3
10 apply a small
amount of grease
to bolt threads
HARDWARE
leave bolts loose
until bunk boards
are installed
page 12
step
?parts identified
on page 4
10
10
11
12
10
10
11 12
10

Bunk Chevrons MID-AFTBunk Chevrons AFT
12
11
page 13
step
step
F2 F3
F1 F2
F1
F2
F2F3
F2F3
F1
F2
F2 F3
F1
F2
11
12
QTY SIZE TYPE
4bolts1/2 x 4
REF
F1
8 4
flat washers
lock nuts
1/2 1/2
F2 F3
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
QTY SIZE TYPE
4bolts1/2 x 4
REF
F1
8 4
flat washers
lock nuts
1/2 1/2
F2 F3
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
leave bolts loose
until bunk boards
are installed
leave bolts loose
until bunk boards
are installed

Keel Board (3 Total)
QTY SIZE TYPE
12 12 12
galvanized flat washers
galvanized lock washers
galvanized nuts
5/16 5/16 5/16
REF
J1 J2 J3
13 apply a small
amount of grease
to bolt threads
HARDWARE
page 14
step
?parts identified
on page 4
13
13
13
14 14
15
18
16
16
14
18
E2
E1
E3
17
10

Bunks FWD (4 total)
Bunks AFT (2 total)
QTY SIZE TYPE
32 96 48
bolts
flat washers
lock nuts
1/2 x 4
1/2 1/2
REF
L2, H2 L3, H3
H1
15
14 apply a small
amount of grease
to bolt threads
HARDWARE
the bunks may have to be adjusted
several times for the best fit -
page 15
step
step
remember to tighten all the
bolts installed in Step 10
NOTICE ?parts identified
on page 4
WITHOUT BOAT ON LIFT!
21
H2
H1H3
H2
21
22
14
21
15
15
12
11
10
H1H2 H2H3
22
10
10
bolts1/2 x 1-1/2 L1
16
QTY SIZE TYPE
24 72 36
bolts
flat washers
lock nuts
1/2 x 4
1/2 1/2
REF
L2, H2 L3, H3
H1
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
bolts1/2 x 1-1/2 L1
12

Bunks (8 total)
16
step
I2
I3I1
QTY SIZE TYPE
8 8 8
galvanized flat washers
galvanized lock washers
galvanized hex nut
5/16 5/16 5/16
REF
I1 I2 I3
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
16
11
12
page 27

NO GAP!
4
5
4. Test the lift on dry ground using the Up/Down Switch
( # 9) and the Key Fob Transmitters. Inspect the
system for leaks.
1. The Hydraulic Pump will arrive fully assembled. Make
s u re all the connections are snug to prevent leaks or
loss of power to the unit.
2. Install two Group 31 Marine Grade Batteries as shown
a b ove. Confirm that the POWER switch on the Control
Panel (#8) is OFF. Connect solar panel to the
solar controller (see page 15).
Connect the Black Link Cable (#19) between the two negative
terminals of the batteries. Connect the Red Link Cable (#21)
between the two positive terminals of the batteries. Connect
the Red Battery Cables (#13) to the positive terminals and the
Black Battery Cables (#12) to the negative terminals of the
battery bank as shown.
NOTE: Ensure battery cables are correctly connected
and their terminals are very tight (otherwise there is
a risk of overheating).
3. Slide the Hydraulic Cylinder Hoses through the
a c cess holes in the side of the White Fiberglass Box
(#10) and attach them to their corresponding
Quick Couplers (#4, #5).
Ensure each Quick Coupler is
completely seated and tight with
no gap at the connection joint.
Connection must be tight to open internal
check valve and allow fluid to flow. USE PLIERS
one
inch
hydraulic fluid level with
lift in DOWN position
only add fluid with lift
in DOWN position
Hydraulic Power Unit
17 page 17
step
OIL INJECTED INTO THE SKIN FROM HIGH PRESSURE
LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE
INJURY. MOST DAMAGE OCCURS DURING THE FIRST
FEW HOURS. SEEK MEDICAL ATTENTION IMMEDIATELY.
SURGICAL REMOVAL OF OIL MAY BE NECESSARY.
Keep inside dry
Tighten nuts on
batteries very tight.
Otherwise, cables
may overheat
during lift
operation.
NOTICE
Battery
Group 31
marine
deep cycle
Battery
Group 31
marine
deep cycle
Battery BatteryBattery Battery
6
7
8
9
12
13
19
21
NOTE: pump
appearance
may vary

page 18
28
# R811-0010
Remote Control Receiver
with Fobs
Remote Key Fobs
POWER UNIT
ASSEMBLY
# H603-0014
Please order replacement parts by PART NO. and DESCRIPTION
pre-wired
with wiring
harness
Hydraulic Fluid (quart)
BATTERY SAFETY IS IMPORTANT
Follow all battery manufacturer’s warnings
and safety information.
Padlock
not included
SOLAR PANEL ASSEMBLY
# R281-0004
ENCLOSURE
# C243-0006
# R812-0011
# Y354-0001
POWER SYSTEM COMPONENTS
# R283-0002
Solar Controller
Connect to Solar Panel
Connected
NOTE:
REMOVE SHIPPING PLUG IN
RESERVOIR AND REPLACE
WITH BREATHER PLUG
BEFORE START-UP
NOTE:
REMOVE SHIPPING PLUG IN
RESERVOIR AND REPLACE
WITH BREATHER PLUG
BEFORE START-UP
CONTROL PANEL
ASSEMBLY
# R815-0008
NOTE: pump
appearance
may vary
pre-charged with
hydraulic fluid
Hydraulic Cylinder Assembly
#H310-0018
(Item #18 on pg 4)
Hose Assemblies
#H111-0002 (4X)
Hydraulic
Fitting Kit
#H791-0005
Hose Assembly
#H123-0019
Cylinder
#H412-5302
(2X)

19
step
L2
L3
L1
L2
Load Guide Stanchions
18
step
G1
G1
19
12
QTY SIZE TYPE
8hex head set screws5/8 x 1-1/2
REF
G1
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
11
QTY SIZE TYPE
16 32 16
bolts
flat washers
lock nuts
1/2 x 1-1/2
1/2 1/2
REF
L2 L3
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
L1
20
21
page 19

page 20
Guide Board Assembly, UpperCentering Devices (total varies)
21
20
remember to tighten
all the bolts installed
in Step 10
note how bunk chevron
fits between forward and
aft bunk board stanchions
step
step
N2
N1
N2
N3
F2
F3 F1
F2
M1
QTY SIZE TYPE
32 96 48
bolts
flat washers
lock nuts
1/2 x 5
1/2 1/2
REF
N2 N3
N1
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
20
19
Mount adjustable
along bunk rail
NOTE: MAKE SURE MOUNT
CLEARS IN THE DOWN POSITION
NOTE: FWD BUNK CHEVRONS
MAY BE USED AS CD MOUNTS
QTY SIZE TYPE
X X X
hex head set screws
bolts
flat washers
5/8 x 1-1/2
1/2 x 4
1/2
REF
F1 F2
H1
apply a small
amount of grease
to bolt threads
HARDWARE
?parts identified
on page 4
lock nuts1/2 F3
X
Buffer Tube