Becker Beck-O-Tronic 6 User manual

BECK-O-TRONIC 6
Version: Centronic
en Assembly and Operating Instructions
Door control unit
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com
4005 630 202 0b09/08/2018
4005 630 202 0b09/08/2018

Table of contents
General ................................................................................................................ 3
Warranty .............................................................................................................. 3
Safety instructions ................................................................................................ 4
Intended use ........................................................................................................ 6
Product overview .................................................................................................. 7
Assembly ............................................................................................................. 8
Wiring .................................................................................................................. 9
Operator controls & functions/displays ..................................................................10
Parametrisation ...................................................................................................15
Menu table ..........................................................................................................16
Connections & functions.......................................................................................22
Reset / factory setting ..........................................................................................29
Functional description ..........................................................................................30
Remote control....................................................................................................34
Disposal ..............................................................................................................36
Maintenance .......................................................................................................36
Cleaning..............................................................................................................37
Error messages ...................................................................................................37
Complete connecting diagram ..............................................................................40
Electric safety edge and light barrier connecting diagram........................................41
Safety edge OSE connecting diagram ...................................................................42
Technical data .....................................................................................................42
Declaration of conformity .....................................................................................43
2

General
This control unit is a high-quality product with many features and advantages:
•Simple, convenient connection
•Easy to handle and highly flexible
•Automatic limit position detection
•Defined buttons for OPEN, STOP and CLOSE, also on the hand-held transmitter
•Design with clear display of operating status and error messages
•Optical safety edge or electric safety edge and additional light barrier can be con-
nected
Please observe these Assembly and Operating Instructions when installing and setting
up the equipment.
Explanation of pictograms
CAUTION CAUTION indicates a hazardous situation
which, if not avoided, could result in injury.
ATTENTION ATTENTION indicates measures that must be
taken to avoid damage to property.
Denotes user tips and other useful information.
Warranty
Structural modifications and incorrect installation which are not in accordance with
these and our other instructions can result in serious injuries, e.g., crushing of limbs.
Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in
these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is
not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current
statutory, official and, in particular, EMC regulations are adhered to during utilisation of
our products, especially with regard to end product manufacture, installation and cus-
tomer advice.
3

Safety instructions
The following safety instructions and warnings are intended to avert hazards and to
prevent property damage and personal injury.
Please keep the instruction manual safe!
Caution
•Work on the electrical equipment may only be carried
out by a qualified electrician.
•The relevant safety and accident prevention regulations
for the specific application must be observed when car-
rying out assembly, installation, commissioning, testing
and maintenance of the control unit. The following regu-
lations in particular must be observed (not an exhaustive
list):
- Machinery Directive 2006/42/EC
- EN 12453 (safety in use of power-operated doors, re-
quirements)
- EN 12445 (safety in use of power-operated doors,
testing methods)
- EN 12978 (safety devices for power-operated doors,
requirements and testing methods)
- EN 60335 (safety of electrical devices for household or
similar purposes)
- Fire prevention regulations
- Accident prevention regulations ASR A1.7 (power-op-
erated windows, doors and gates)
•The engineer responsible for fitting the system must en-
sure proper installation, instruction of the operator in its
use and issue of the CE mark.
•The operator must ensure that the system is only oper-
ated in perfect condition and that the safety devices are
checked regularly by an expert to ensure they are in full
working order.
•A damaged mains connecting cable must be replaced
immediately by a qualified electrician.
4

•If there is no fixed stop, e.g., when using roller doors,
the customer must ensure that the roller shutter curtain
is protected and cannot cause any dangerous situ-
ations, e.g., by overrunning a limit position.
•The control unit is designed to have a service life of
100,000 operating cycles.
•Drives with a H05VV-F connecting cable may only be
used indoors. If the cable is installed outdoors, it must
be placed in a protective conduit.
•The person who installs, connects, commissions and
maintains this control unit must have read, understood
and observed these Assembly and Operating Instruc-
tions. The manufacturer will not accept liability for dam-
age, consequential damage or malfunctions resulting
from non-compliance with these Assembly and Operat-
ing Instructions.
•Before working on the control unit, it must be discon-
nected from the power supply and measures must be
taken to ensure it cannot be inadvertently switched back
on.
•Following installation and commissioning, all users must
receive instruction in the functions and operation of the
system. All users must be briefed on the dangers posed
by the system, as well as the risks and their testing ob-
ligations as users. Documentation of these points is re-
commended.
•Operating personnel who have not received instruction
or children must not operate the door control unit.
•Persons, animals or objects must not be within the
movement range of the door when opening or closing it.
•As the setting options are many and varied, it is also
possible to make settings for the specific system being
operated that are obviously illogical, impermissible or
even dangerous. This is not due to a fault or defect at
5

the control unit. In light of this, the installer / person re-
sponsible for the system must carefully check the set-
tings made and modify them as necessary.
Intended use
The type of control unit described in these instructions may only be used for the opera-
tion of tubular drives in roller doors which have fixed stops at the limit positions or a
cover on the barrel (EN 12453). The radio receiver can be operated using any transmit-
ter of the Centronic range of control units (with the exception of transmitters with a time
switching function and / or sun protection function). For travel in the DOWN direction in
maintained operation, a closing edge safety device is necessary.
This type of control unit must not be used in potentially explosive areas.
Other applications, uses and modifications are not permitted in order to protect the
safety of the users and others, since these actions can impair the system’s safety and
carry the risk of personal injury and property damage. The manufacturer does not ac-
cept liability for damage or injury arising from such actions.
Always observe the information in these instructions when operating or repairing the
system. The manufacturer does not accept liability for damage or injury resulting from
improper use.
6

Product overview
Status display
OPEN button
STOP button
CLOSE button
Hand-held transmitter
Mains plug
Caution
Work on the electrical equipment may only be carried out
by a qualified electrician.
7

Assembly
Check that the transmitter and receiver are functioning perfectly prior to installation in
the desired location. Do not choose an installation location that is exposed to electro-
magnetic fields, e.g., in the immediate vicinity of contactors (power relays), mains
transformers, ignition transformers, fluorescent tubes, etc., or their connecting cables.
Protect the control unit against direct solar radiation and driving rain.
Open the cover of the control unit. Pull the cable from the cover off and carefully place
the cover to one side. Remove the required cut-outs in the bottom part of the housing.
Cut in at the edges to make the cut-outs easier to remove.
Install the control unit at a suitable operating height (at least 1500 mm from the
ground). Mount the housing with 4 screws (max. diameter of screw head 7.5 mm) in-
serted through the holes provided in the corners.
Plug the cable from the cover back on and adjust the parameters. You can now close
the control unit.
8

Wiring
Connect the individual pieces of equipment as shown in the connecting diagram.
Caution
Electrical work may only be carried out by qualified elec-
tricians or trained personnel. Always disconnect the
safety mains plug before connecting the equipment. The
connection to the building wiring system must be estab-
lished in accordance with the Machinery Directive using an
adequately sized mains disconnection device. This can be
done by using a plug connection or lockable main switch.
The control unit is protected by a 5 AT, 5 x 20 mm fuse loc-
ated below the shock-hazard protection cover. Switch the
operating voltage off before replacement!
First, pull the insert sleeves over the connecting cable and
then push the insert sleeves into the bottom part of the
housing once all of the wires have been connected. The
control and drive lines (e.g., pulse, open, stop, close...)
must not exceed a max. length of 30m! This does not ap-
ply to the power line. Always route the power line, drive
and control lines in separate cables at a distance from one
another. Non-compliance with the above can lead to mal-
functions!
9

Operator controls & functions/displays
Explanation of abbreviations
Abbreviation Description
USA Bottom rail sensor; sensor of main closing edge safety device. De-
tects obstructions when the door is lowering
LS Light barrier; for use in buildings as monitoring device for door sys-
tem and to control the automatic reclosing operation.
AWZ Automatic reclosing; the door lowers automatically after the set re-
closing time.
MDrive
[Ta.+] "+" on the PCB
[Ta.-] "-" on the PCB
[Ta.F] "Radio" button on the PCB
[Ta.M] "Menu" button on the PCB
SE1 Safety input 1
SE2 Safety input 2
[Kl.1]..[Kl.25] Reference to connecting terminals
[M.A0]..
[M.C9]
Menu table "Setting a function", menu items "A0" to "C9"
[Er.01]..
[Er.25]
Error message, shown in the display
[F1]..[F2] Radio module function, shown in the display
10

Function of buttons
Display
[Ta.F]
[Ta.M]
[Ta.+]
[Ta.-]
[Ta.+] + value Change menu item and OPEN / STOP in OPEN direc-
tion
[Ta.-] - value Change menu item and CLOSE / STOP in CLOSE dir-
ection
[Ta.F] Radio button For programming / deleting radio settings
[Ta.M] Menu button Menu selection / display of input status
Display on left "Door status"
Display on left Segment status Door status
Lit In the CLOSE limit position
Lit Permanently in the CLOSE limit position
Holiday function: Inputs / radio disabled
Lit Between limit positions
Lit In the OPEN limit position
Flashes Permanently in the OPEN limit position
Automatic reclosing off, external inputs
and radio deactivated
11

Display on left Segment status Door status
Bars running up Running up
Bars running down Running down
A bar is at a standstill +
flashes with 50% on and
50% off
Advance warning time running
Lit Automatic reclosing Stay-open time run-
ning
Flashes Stay-open time after exiting light barrier
running
Display on right "Status of inputs"
Display on right Segment status Input
Flashes EMERGENCY STOP actuated
Flashes SE1 (LS / SE /OSE) actuated
Flashes SE2 (LS / SE /OSE) actuated
Flashes OPEN actuated
Flashes CLOSE actuated
Flashes Pulse actuated
12

Display on right Segment status Input
Flashes Pre-limit switch actuated
Item on right lights up Control unit sends status via transmit
module
Membrane keypad
Labelling Function Function:
short press
Function:
press > 5 s
OPEN OPEN command Permanently open:
Automatic reclosing, ex-
ternal inputs and radio dis-
abled.
STOP Drive operation in pro-
gress: STOP
If the drive is at a standstill:
Light on/off, if light function
is set with overrun time
Steady light:
Light permanently on
CLOSE CLOSE command Permanently closed: Holi-
day function, external in-
puts and radio disabled.
While the "STOP" button is pressed or a safety device in
the emergency stop circuit has triggered, door travel is
not possible.
13

Status indications
The status indicator shows the current status of the control unit. You can find this above
the OPEN button.
Program radio
1-channel operation
Flashes - - -
Fault in USA circuit On Flashes - Flashes
Internal fault
(no redundancy)
On Flashes Flashes Flashes
Control unit defective
(replacement neces-
sary)
- On On On
Error, negative testing
(pre-limit switch pos-
sibly too high)
On Flashes - -
Error
Running time ex-
ceeded
On - - Flashes
AWZ cancelled,
LS actuated and USA
actuated
On On On On
AWZ cancelled,
USA actuated
On On - On
AWZ cancelled,
LS actuated
On - On On
AWZ cancelled On - - On
No error,
USA actuated
On On - -
No error,
LS actuated
On - On -
No error,
ready
On - - -
14

Caution
If an internal error occurs (no redundancy), the system
changes over to dead-man mode for safety reasons.
The door can only be lowered via the CLOSE button at the
control unit.
Testing
Pneumatic safety edges are tested for safety-related reasons during every downward
movement. This process is called testing.
Self-test
The control unit performs a self-test cyclically. CH = Check appears once in the display
and the relays are audibly actuated.
Parametrisation
The operator control is structured in two levels
Level 1 (highest level) = selection of menu item or function
Level 2 (lowest level) = selection of menu values / setting values
Parameter editing Display
1. Control unit in door status
display
Display of current door posi-
tion and statuses
2. [Ta.M] Press menu button > 3 s Displays the last menu item
called up
A0
3. [Ta.+]
or
[Ta.-]
Briefly press + or - value Selection of required menu
item according to select
menu table
A1
or
A0
4. [Ta.M] Briefly press menu button Current menu value 00..99
5. [Ta.+]
or
[Ta.-]
Briefly press + or - value Selection of required menu
value
6. [Ta.M] Briefly press menu button Save the menu value and
display menu item
A0
7. [Ta.M] Press menu button > 3 s Exit the menu
no operation for > 15 s Control unit in door status
display
15

If no changes in the menu values are possible, the entire
control panel is protected against readjustment. Enable
via item "Disable/enable parametrisation".
The drive cannot operate during the adjustment.
Menu table
Basic values = factory setting
Menu
item
Menu
value
Function / value Basic
values
Setting
A0 RUNNING TIME LIMITATION
00..90 Maximum drive running time 1...90 s, in 1 s incre-
ments
60
91..99 Maximum drive running time 1...9 min, in 1 min in-
crements
A1 LIMIT POSITION DETECTION
00 Running time without drive current monitoring
(observe "Type of limit position detection via run-
ning time or limit switch" without fail!)
01 Running time and drive current monitoring 01
A2 SAFETY INPUT SE1: Type
00 No SE safety edge connected
01 LS (without external testing)
02 LS (with external testing)
03 1K2
04 8K2 04
05 OSE
06 OSE (special: 400 Hz / 12 V)
16

Menu
item
Menu
value
Function / value Basic
values
Setting
A3 SAFETY INPUT SE1: FUNCTION
Travel in CLOSE direc-
tion:
Travel in OPEN direc-
tion:
00 No effect No effect
01 Stop No effect
02 Reverse travel No effect
03 Reopening No effect
04 No effect Stop
05 Stop Stop
06 Reverse travel Stop 06
07 Reopening Stop
08 No effect Reverse travel
09 Stop Reverse travel
10 Reverse travel Reverse travel
11 Reopening Reverse travel
12 No effect Reclosing
13 Stop Reclosing
14 Reverse travel Reclosing
15 Reopening Reclosing
A4 SAFETY INPUT SE2: Type
00 No SE safety edge connected
01 LS (without external testing) 01
02 LS (with external testing)
03 1K2
04 8K2
05 OSE
06 OSE (special: 400 Hz / 12 V)
17

Menu
item
Menu
value
Function / value Basic
values
Setting
A5 SAFETY INPUT SE2: FUNCTION
Travel in CLOSE direc-
tion:
Travel in OPEN direc-
tion:
00 No effect No effect
01 Stop No effect
02 Reverse travel No effect
03 Reopening No effect 03
04 No effect Stop
05 Stop Stop
06 Reverse travel Stop
07 Reopening Stop
08 No effect Reverse travel
09 Stop Reverse travel
10 Reverse travel Reverse travel
11 Reopening Reverse travel
12 No effect Reclosing
13 Stop Reclosing
14 Reverse travel Reclosing
15 Reopening Reclosing
A6 AUTOMATIC RECLOSING
00 Off 00
01..10 Stay-open time 5...50 s, in 5 s increments, excl.
advance warning time
11..40 Stay-open time 11=1 min, 12=2 min, … 40=30 min
excl. advance warning time
A7 STAY-OPEN TIME AFTER EXITING THE LIGHT
BARRIER (SE2)
00 Function switched off 00
01..20 Stay-open time 1...20 s, in 1 s increments
18

Menu
item
Menu
value
Function / value Basic
values
Setting
A8 LIGHT / WARNING LIGHT
00 Only during advance warning time and drive oper-
ation
01..60 Light time 10...600 s, in 10 s increments 12
61 Display: On, if the door is in the OPEN limit position
62 Display: On, if the door is in the CLOSE limit posi-
tion
63 Display: On, if the door is not in the OPEN limit po-
sition (e.g., red traffic light)
64 Display: On, if the door is not in the CLOSE limit
position (e.g., red traffic light)
Off, 5 s after CLOSE limit position
65 Only during advance warning time and motor oper-
ation, 1 Hz flashing
A9 ADVANCE WARNING TIME PRIOR TO TRAVEL
IN THE OPEN DIRECTION
00 Off 00
01..15 Advance warning time 1...15 s, in 1 s increments
b0 ADVANCE WARNING TIME PRIOR TO TRAVEL
IN THE CLOSE DIRECTION
00 Off 00
01..15 Advance warning time 1...15 s, in 1 s increments
b1 REVERSE TRAVEL TIME
00..19 Reverse travel time 0.25...5.00 s, in 0.25 s incre-
ments
11
b2 AUTOMATIC RECLOSING following EMER-
GENCY STOP
00 Automatic reclosing following EMERGENCY STOP
disabled
00
01 Rerun of automatic reclosing following EMER-
GENCY STOP release
19

Menu
item
Menu
value
Function / value Basic
values
Setting
b3 OPEN INPUT & MEMBRANE-TYPE KEY
00 Travel in the OPEN direction with panic function
01 Travel in the OPEN direction without panic function 01
02 Dead-man function
b4 CLOSE INPUT & MEMBRANE-TYPE KEY
00 Travel in CLOSE direction with panic function
01 Travel in CLOSE direction without panic function 01
02 Dead-man function
b5 PRE-LIMIT SWITCH
00 Operation without pre-limit switch 00
01 Operation with pre-limit switch
b6 SLAT ADJUSTMENT
00 Operation without slat adjustment 00
01 Operation with slat adjustment
•A short command (< 1 s) via pulse, OPEN,
CLOSE or radio effects a slat adjustment
•A long command (> 1 s) via pulse, OPEN,
CLOSE or radio leads to travel to the relevant
limit position
The slat adjustment is only effective if the OPEN
and CLOSE inputs are also operated in combina-
tion with the "with panic function" setting. To do
this, [M.b3] = 00 or [M.b4] = 00 must be set.
b7 00
b8 DEAD TIME when reversing/switching the run-
ning direction
00..39 0.025...1.000 s, in 0.025 s increments 09
b9 STANDBY for 12 V output (terminal 12)
00 12 V permanently on 00
01 12 V off in standby mode
20