Becker Beck-O-Tronic 5 User manual

BECK-O-TRONIC 5
Version: Centronic
en Assembly and Operating Instructions
Door control unit
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com
4005 630 111 0b10/08/2018
4005 630 111 0b10/08/2018

Table of contents
General ................................................................................................................ 3
Warranty .............................................................................................................. 3
Safety instructions ................................................................................................ 4
Intended use ........................................................................................................ 6
Product overview .................................................................................................. 7
Installation............................................................................................................ 8
Wiring .................................................................................................................. 9
Settings ............................................................................................................... 9
Explanation of displays and buttons.......................................................................11
Programming the remote control...........................................................................12
Deleting transmitters............................................................................................13
Overwriting the master transmitter ........................................................................14
Status display ......................................................................................................14
Maintenance .......................................................................................................15
Cleaning..............................................................................................................15
Technical data .....................................................................................................15
What to do if...?....................................................................................................16
Connecting diagram.............................................................................................17
Declaration of conformity .....................................................................................18
2

General
This control unit is a high-quality product with many features and advantages:
•simple, convenient connection
•easy to handle and highly flexible
•modular system with plug-in remote control
•for optical and electric safety edges
Please observe these Assembly and Operating Instructions when installing and setting
the equipment.
Explanation of pictograms
CAUTION CAUTION indicates a hazardous situation
which, if not avoided, could result in injury.
ATTENTION ATTENTION indicates measures that must be
taken to avoid damage to property.
Denotes user tips and other useful information.
Warranty
Structural modifications and incorrect installation which are not in accordance with
these and our other instructions can result in serious injuries, e.g., crushing of limbs.
Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in
these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is
not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current
statutory, official and, in particular, EMC regulations are adhered to during utilisation of
our products, especially with regard to end product manufacture, installation and cus-
tomer advice.
3

Safety instructions
The following safety instructions and warnings are intended to avert hazards and to
prevent property damage and personal injury.
Please keep the instruction manual safe!
Caution
•Work on the electrical equipment may only be carried
out by a qualified electrician.
•The relevant safety and accident prevention regulations
for the specific application must be observed when car-
rying out assembly, installation, commissioning, testing
and maintenance of the control unit. The following regu-
lations in particular must be observed (not an exhaustive
list):
- Machinery Directive 2006/42/EC
- EN 12453 (safety in use of power-operated doors, re-
quirements)
- EN 12445 (safety in use of power-operated doors,
testing methods)
- EN 12978 (safety devices for power-operated doors,
requirements and testing methods)
- EN 60335 (safety of electrical devices for household or
similar purposes)
- Fire prevention regulations
- Accident prevention regulations ASR A1.7 (power-op-
erated windows, doors and gates)
•The engineer responsible for fitting the system must en-
sure proper installation, instruction of the operator in its
use and issue of the CE mark.
•The operator must ensure that the system is only oper-
ated in perfect condition and that the safety devices are
checked regularly by an expert to ensure they are in full
working order.
•A damaged mains connecting cable must be replaced
immediately by a qualified electrician.
4

•If there is no fixed stop, e.g., when using roller doors,
the customer must ensure that the roller shutter curtain
is protected and cannot cause any dangerous situ-
ations, e.g., by overrunning a limit position.
•The control unit is designed to have a service life of
100,000 operating cycles.
•Drives with a H05VV-F connecting cable may only be
used indoors. If the cable is installed outdoors, it must
be placed in a protective conduit.
•The person who installs, connects, commissions and
maintains this control unit must have read, understood
and observed these Assembly and Operating Instruc-
tions. The manufacturer will not accept liability for dam-
age, consequential damage or malfunctions resulting
from non-compliance with these Assembly and Operat-
ing Instructions.
•Before working on the control unit, it must be discon-
nected from the power supply and measures must be
taken to ensure it cannot be inadvertently switched back
on.
•Following installation and commissioning, all users must
receive instruction in the functions and operation of the
system. All users must be briefed on the dangers posed
by the system, as well as the risks and their testing ob-
ligations as users. Documentation of these points is re-
commended.
•Operating personnel who have not received instruction
or children must not operate the door control unit.
•Persons, animals or objects must not be within the
movement range of the door when opening or closing it.
•As the setting options are many and varied, it is also
possible to make settings for the specific system being
operated that are obviously illogical, impermissible or
even dangerous. This is not due to a fault or defect at
5

the control unit. In light of this, the installer / person re-
sponsible for the system must carefully check the set-
tings made and modify them as necessary.
Intended use
The type of control unit described in these instructions may only be used for the opera-
tion of tubular drives in roller doors which have fixed stops at the limit positions or a
cover on the barrel (EN 12453). For travel in the DOWN direction in maintained opera-
tion, a closing edge safety device is necessary.
This type of control unit must not be used in potentially explosive areas.
Other applications, uses and modifications are not permitted in order to protect the
safety of the users and others, since these actions can impair the system’s safety and
carry the risk of personal injury and property damage. The manufacturer does not ac-
cept liability for damage or injury arising from such actions.
Always observe the information in these instructions when operating or repairing the
system. The manufacturer does not accept liability for damage or injury resulting from
improper use.
6

Product overview
1
2
3
1. "Impulse" button (IMP)
2. Hand-held transmitter
3. Mains plug
Mains plug
The control unit is disconnected from the power supply by removing the mains plug.
Door movement is no longer possible.
Caution
Work on the electrical equipment may only be carried out
by a qualified electrician.
7

Installation
Check that the transmitter and receiver are functioning perfectly prior to installation in
the desired location. Open the cover of the control unit. Unplug and remove the “pulse”
button from the control unit and carefully place the cover to one side. Remove the re-
quired cut-outs in the bottom part of the housing.
Cut in at the edges to make the cut-outs easier to remove.
Install the control unit at a height suitable for operation (at least 1500 mm above the
ground). Mount the housing with 4 screws (max. diameter of screw head 7.5 mm) in-
serted through the holes provided in the corners. Plug the cable from the cover back on
and set the DIP switch on the motherboard according to your requirements. You can
now close the control unit.
8

Wiring
Connect the individual pieces of equipment as shown in the connecting diagram.
Caution
Electrical work may only be carried out by qualified elec-
tricians or trained personnel. Always disconnect the
safety mains plug before connecting the equipment. The
connection to the building wiring system must be estab-
lished in accordance with the Machinery Directive using an
adequately sized mains disconnection device. This can be
done by using a plug connection or lockable main switch.
The control unit is protected by a 2 AT, 5 x 20 mm fuse loc-
ated below the shock-hazard protection cover. Switch the
operating voltage off before replacement!
First, pull the insert sleeves over the connecting cable and
then push the insert sleeves into the bottom part of the
housing once all of the wires have been connected. The
control and drive lines must not exceed a max. length of
30m! This does not apply to the power line. Always route
the power line, drive and control lines in separate cables
at a distance from one another. Non-compliance with the
above can lead to malfunctions!
Settings
Using the 3 DIP switches on the motherboard, you can configure the control unit ac-
cording to your requirements:
DIP 1: Switching the terminating resistance of the safety contact rail from 1K2 to 8K2.
DIP 2: Switching from a safety contact rail (SKS) to an optical safety edge (OSE)
DIP 3: Changing the running time from 30 seconds to 60 seconds
Closing edge safety device
Electric safety edges with terminating resistance 1K2 or 8K2 can be connected to the
SKS terminals, or optical safety edges from Fraba can be connected to the OSE termin-
als.
If the safety edge is activated during downward movement, the door is stopped in-
stantly and moved clear of the obstruction.
9

Caution
In order to operate a roller door in maintained operation,
the system must be equipped with a closing edge safety
device. Please ensure that main and auxiliary closing
edges are sufficiently protected and the permitted closing
edge forces are not exceeded!
Outdoor light
The light is switched on for 2 minutes at every door movement. The outdoor light (bulb)
is connected according to the wiring diagram.
External control sensor (IMP)
An external control sensor, e.g. key-operated push-button, can be connected to the
IMP terminals. This control sensor has the switching sequence: Up, Stop, Down, Stop
etc.
Light barrier (LS)
The potential-free relay contact (break contact) of the light barrier can be connected to
the LS terminals. If the light barrier is activated, the door is stopped and travels up-
wards briefly (reverse travel).
The light barrier only serves as object protection in accordance with EN12453.
Emergency Stop
At the Emergency Stop terminals, an anti-unrolling device and external safety limit
switches, for example, can be connected in series.
10

Explanation of displays and buttons
A
C
B
F
E
D
G
A) Radio PRG button
B) Programming button on the radio re-
ceiver
C) Programming button on the transmit-
ter
D) LED
E) DIP switch (must be set to OFF)
F) LED
G) Control button
11

Programming the remote control
Caution
If a radio control system is used, the person operating the
door must have full view of the door and its surroundings
while the door is moving and ensure that he/she is clear of
all hazardous areas.
It is only possible to operate the control unit with one
transmitter when a safety device is connected. A pro-
grammed transmitter is indicated by flashing of the LED
(D) on the radio receiver.
Operate the programming button on the transmitter using
a suitable cylindrical tool (e.g. a ballpoint pen).
Transmitters with a timer cannot be programmed. It is not
possible to program intermediate positions. Automatic
timer control functions are not executed via the transmit-
ter. A central command must be programmed into the con-
trol unit separately.
Programming the first transmitter (master transmitter)
Press the programming button on the radio receiver (B) for 3 seconds.
▻The LED (D) flashes and the radio receiver goes into programming mode for 3
minutes.
Then press the programming button on the transmitter (C) for 3 seconds.
▻The LED on the hand-held transmitter lights up for 3 seconds and the LED (D)
goes out.
►Programming is thereby completed and the control unit switches back to the nor-
mal operating status.
Now close the cover of the control unit again using the four cover screws.
12

Programming additional transmitters
In addition to the master transmitter, up to 7 further trans-
mitters can be programmed in the radio receiver.
Press the programming button (C) of the master transmitter for 3 seconds.
▻The LED (D) lights up once to confirm.
Now press the programming button of a new transmitter which has not yet been pro-
grammed in the tubular drive for 3 seconds. This activates the programming mode of
the radio receiver for a new transmitter for 3 minutes.
▻The LED (D) lights up once to confirm.
Now re-press the programming button of the new transmitter you wish to program for 3
seconds.
▻The LED (D) lights up twice to confirm.
►The new transmitter has now been programmed.
Deleting transmitters
Deleting individual transmitters
The programmed master transmitter cannot be deleted. It
can only be overwritten.
Press the programming button (C) on the master transmitter for 3 seconds.
▻The LED (D) lights up once to confirm.
Now press the programming button of the transmitter to be deleted for 3 seconds.
▻The LED (D) lights up once to confirm.
Then press the programming button of the transmitter to be deleted again for 10
seconds.
▻The LED (D) lights up twice to confirm.
►The transmitter has now been deleted from the radio receiver.
13

Deleting all transmitters (except the master transmitter)
Press the programming button (C) on the master transmitter for 3 seconds.
▻The LED (D) lights up once to confirm.
Press the programming button (C) on the master transmitter again for 3 seconds.
▻The LED (D) lights up once to confirm.
Press the programming button (C) on the master transmitter again for 10 seconds.
▻The LED (D) lights up twice to confirm.
►All transmitters (except the master transmitter) have now been deleted from the ra-
dio receiver.
Overwriting the master transmitter
Press the programming button on the radio receiver (B) for 3 seconds.
▻The LED (D) flashes and the radio receiver goes into programming mode for 3
minutes.
Now press the programming button of the new master transmitter for 10 seconds.
▻This is confirmed by the LED (D) going out.
►The new master transmitter has now been programmed and the old master trans-
mitter overwritten.
Status display
Meaning LED (F)
Normal operation Steady light
Program hand-held transmitter Continuous flashing
Light barrier (LS) activated 1 flash
Safety edge (SKS) activated 2 flashes
Emergency Stop opened 3 flashes
SKS input defective 4 flashes
14

Maintenance
This control unit is maintenance-free.
Cleaning
Only clean the outside of the housing with a suitable cloth. Do not use cleaning agents,
as these may damage the plastic.
Technical data
Dimensions of the housing (W x H x D) 155 x 130 x 50 mm
Housing material PC
Degree of protection IP20, only for installation indoors
Supply voltage 230 V / 50 Hz (connection type Y)
Input power 6 V A
Fuse 2 A slow-blow
Drive switching capacity 1 drive 230 V / 50 Hz maximum 360 V A
Light switching capacity 230 V / 50 Hz maximum 100 W
Temperature range -10°C to +50°C
Radio frequency 868.3 MHz
Weight approx. 0.5 kg (without connecting cable)
15

What to do if...?
Problem Remedy
The door cannot be operated using the
transmitter.
Check the safety devices. The control unit
only reacts to the transmitter if all the
safety devices are active and the door
moves in maintained operation.
The LED (D) flashes when the transmitter
is operated. Press the radio PRG button
(A) until the LED (F) flashes green. Now
press the control button (G) on the trans-
mitter within 15 seconds.
The LED (D) does not flash when the
transmitter is operated. Program the
transmitter into the radio receiver.
Set the DIP switch (E) to OFF.
16

Connecting diagram
Radio
PRG
Radio PRG
Light barrier
white
brown
green
e.g., key switch
Optical safety edge
from FRABA
Electric safety edge
Drive
Outdoor light
Mains 230V/50Hz
Emergency stop circuit
or anti-unrolling device
Radio
17

Declaration of conformity
18

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