Belden lumberg automation 0960 IOL 3816-001 User manual

Manual
LioN-X IO-Link Hub
0960 IOL 3816-001 (16DIO low current Hub)
Manual LioN-X IO-Link Hub
Version 1.0 11/2023
Technical Support
lumberg-automation-support.belden.com

Contents
Contents
1 About this manual 5
1.1 General information 5
1.2 Explanation of symbols 6
1.2.1 Use of danger information 6
1.2.2 Use of general information 6
1.3 Version information 6
2 Safety instructions 7
2.1 Intended use 7
2.2 Qualified personnel 8
3 Designations and synonyms 9
4 System description 13
4.1 About LioN-X 13
4.2 IO-Link basics 14
4.3 Device variants 14
5 Assembly and wiring 16
5.1 General information 16
5.2 Outer dimensions 18
5.2.1 16DIO variant 18
5.3 Port assignments 19
5.3.1 IO-Link interface 19
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Contents
5.3.2 Ports for sensors/actuators 20
6 Configuration and startup 21
7 Process data assignment 22
7.1 16DIO: 0960 IOL 3816-001 23
7.1.1 Input Data 23
7.1.2 Output Data 24
8 Parameterization of the IO-Link Hub 25
8.1 IO-Link data storage 25
8.2 IO-Link block parameterization 25
8.3 IO-Link factory reset 25
8.4 16DIO: 0960 IOL 3816-001 26
8.5 Description of parameter data 27
8.5.1 Parameter – General device settings 27
8.5.2 Parameter – Input filter 28
8.5.3 Parameter – Input signal extension 29
8.5.4 Parameter - Input logic settings (NO/NC) 30
8.5.5 Parameter – fail-safe settings 31
8.5.6 Parameter – Surveillance Timeout 31
8.5.7 Parameter – User serial number 33
8.5.8 Parameter – Identification 33
9 Diagnostic Properties 34
9.1 Device Status 34
9.2 Device status in detail 35
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Contents
10 IO-Link IODD 38
10.1 Device description file download 38
11 Technical data 39
11.1 General 40
11.2 IO-Link interface 41
11.3 Power supply for the module electronics/sensors 41
11.4 Digital inputs 43
11.4.1 Variant 0960 IOL 3816-001 43
11.5 Digital outputs 43
11.5.1 Variant 0960 IOL 3816-001 43
11.6 LEDs 44
12 Accessories 45
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1 About this manual 1.1 General information
1 About this manual
1.1 General information
Read the assembly and operating instructions on the following pages carefully
before starting up the modules. Keep this information where it is accessible
to all users.
The texts, figures, diagrams, and examples used in this document are
exclusively used to explain how to operate and apply the modules.
Please contact us if you have any detailed questions on installing and starting
up the devices.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
D-58579 Schalksmühle
Germany
lumberg-automation-support.belden.com
www.lumberg-automation.com
catalog.belden.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this document at any time without
notice.
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1.2 Explanation of symbols 1 About this manual
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of general information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
1.3 Version information
Version Created Changes
1.0 11/2023
Table 1: Overview of manual revisions
Attention: In the interest of product improvement and further
development, BELDEN reserves the right to change technical data in
this manual or changes to the product without prior notice.
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2 Safety instructions 2.1 Intended use
2 Safety instructions
2.1 Intended use
The products described in this manual are decentralized Input/Output
assemblies on a fieldbus I/O network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The devices fulfill the requirements of the EMC guidelines (2014/30/EU) and
the low voltage guideline (2014/35/EU).
The devices are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation
of the devices. Only connect devices that fulfill the requirements of EN
61558-2-4 and EN 61558-2-6 to the IO-Link Hubs.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
Information on which cables and accessories are permitted for the installation
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2.2 Qualified personnel 2 Safety instructions
can be obtained from Belden Deutschland GmbH – Lumberg Automation™
or is contained in this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of all provided device
documentation are authorized to install and maintain the devices described.
These are persons who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software, or
non-adherence to the warning information contained in this document,
can result in serious personal injury or damage to equipment.
Attention: Belden Deutschland GmbH accepts no liability for any
damage caused by unqualified personnel or improper use. This
automatically voids the warranty.
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3 Designations and synonyms
3 Designations and synonyms
AOI Add-On Instruction
API Application Programming Interface
BF Bus Fault LED
Big Endian Data format with High-B on first place (PROFINET and IO-Link)
BUI Back-Up Inconsistency (EIP diagnostics)
CC CC-Link IE Field
C/Q I/O port pin 4 mode, IO-Link communication/switching signal
Ch. A Channel A (Pin 4) of I/O port
Ch. B Channel B (Pin 2) of I/O port
CIP Common Industrial Protocol (media independent protocol)
Class A IO-Link port specification (Class A)
Class B IO-Link port specification (Class B)
CoAP Constrained Application Protocol
CSP+ Control & Communication System Profile Plus
DAT Device Acknowledgement Time
DCP Discovery and Configuration Protocol
DevCom Device Comunicating (EIP diagnostics)
DevErr Device Error (EIP diagnostics)
DI Digital Input
DIA Diagnostic LED
DO Digital Output
DIO Digital Input/Output
DTO Device Temperature Overrun (EIP diagnostics)
DTU Device Temperature Underrun (EIP diagnostics)
DUT Device under test
EIP EtherNet/IP
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3 Designations and synonyms
ERP Enterprise Resource Planning system
ETH ETHERNET
FE Functional Earth
FME Force Mode Enabled (EIP diagnostics)
FS Functional Safety
FSU Fast Start-Up
GSDML General Station Description Markup Language
High-B High-Byte
HTTPS Hyper Text Transfer Protocol Secure
ICE IO-Link port COM Error (EIP diagnostics)
ICT Invalid Cycle Time (EIP diagnostics)
IDE IO-Link port Device Error (EIP diagnostics)
IDN IO-Link port Device Notification (EIP diagnostics)
IDW IO-Link port Device Warning (EIP diagnostics)
IIoT Industrial Internet of Things
ILE Input process data Length Error (EIP diagnostics)
IME Internal Module Error (EIP diagnostics)
I/O Input / Output
I/O port X1 .. X8
I/O port pin 2 Channel B of I/O ports
I/O port pin 4 (C/Q) Channel A of I/O ports
IODD I/O Device Description
IOL or IO-L IO-Link
I/Q I/O port pin 2 mode, Digital Input/switching signal
ISDU Indexed Service Data Unit
IVE IO-Link port Validation Error (EIP diagnostics)
I&M Identification & Maintenance
JSON JavaScript Object Notation (platform independent data format)
L+ I/O port pin 1, sensor power supply
LioN-X 60 LioN-X variants with a width of 60mm
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3 Designations and synonyms
Little Endian Data format with Low-B on first place (EtherNet/IP)
LLDP Link Layer Discovery Protocol
Low-B Low-Byte
LSB Least Significant Bit
LVA Low Voltage Actuator Supply (EIP diagnostics)
LVS Low Voltage System/Sensor Supply (EIP diagnostics)
MIB Management Information Base
MP Multiprotocol: PROFINET + EtherNet/IP + EtherCAT® +
Modbus TCP (+ CC-Link IE Field Basic)
MQTT Message Queuing Telemetry Transport (open networking
protocol)
MSB Most Significant Bit
M12 Metric thread according to DIN 13-1 with 12 mm diameter
NTP Network Time Protocol
OFDT One Fault Delay Time
OLE Output process data Length Error (EIP diagnostics)
OPC UA Open Platform Communications Unified Architecture (platform
independent, service-oriented architecture)
PFH Probability of dangerous Failure per Hour [h -1]
PD Process Data
PDCT Port and Device Configuration Tool
PLC Programmable Logic Controller
PN PROFINET
PWR Power
Qualifier Validity on a process value. Valid = "1"
REST REpresentational State Transfer
RFC Request for Comments
RPI Requested Packet Interval
RWr Word data input as seen from the master station (CC-Link)
RWw Word data output as seen from the master station (CC-Link)
RX Bit data input as seen from the master station (CC-Link)
RY Bit data output as seen from the master station (CC-Link)
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3 Designations and synonyms
SCA Short Circuit Actuator/UL/UAUX (EIP diagnostics)
SCS Short Circuit Sensor (EIP diagnostics)
SFRT Safety Function Response Time
SIO mode Standard Input Output mode
SLMP Seamless Message Protocol
SNMP Simple Network Management Protocol
SP Single Protocol (PROFINET, EtherNet/IP, EtherCAT®,
Modbus TCP or CC-Link IE Field Basic)
SPE Startup Parameterization Error (EIP diagnostics)
T-B Test Channel B
T-A Test Channel A
UAUX UAuxiliary, supply voltage for the load circuit (Actuator supply on
Class B ports of Class A/B IO-Link Master)
UDP User Datagram Protocol
UDT User-Defined Data Types
UINT8 Byte in PLC (IB, QB)
UINT16 Unsigned integer with 16 bits or word in PLC (IW, QW)
ULULoad, supply voltage for the load circuit (Actuator supply on
Class A IO-Link Master)
UL Underwriters Laboratories Inc. (certification company)
UTC Coordinated Universal Time (Temps Universel Coordonné)
WCDT Worst Case Delay Time
Table 2: Designations and synonyms
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4 System description 4.1 About LioN-X
4 System description
The LioN modules (Lumberg Automation™ Input/Output Network) function
as the interface in an industrial Ethernet system: A central controller on the
management level is able to communicate with the decentralized sensors and
actuators on the field level. The line or ring topologies for which LioN modules
can be used ensure not only reliable data communication but also significantly
reduce the number of cables required and thus also the costs for installation
and maintenance. They additionally enable easy and quick extension.
4.1 About LioN-X
The LioN-X and LioN-Xlight variants convert standard input, standard output
or IO-Link signals from sensors & actuators into an industrial Ethernet protocol
(PROFINET, EtherNet/IP, EtherCAT®, Modbus TCP, CC-Link IE Field Basic)
and/or into a cloud protocol (REST API, OPC UA, MQTT). For the first time,
there is now Syslog on board. The robust 8 port housing design allows the use
even in harsh environments where e.g. weld field immunity, high temperature
ranges or protection class IP67 & IP69K are needed. There are also LioN-
Xlight single protocol versions available with a limited feature set at a highly
attractive price point.
Use all benefits of the Lumberg Automation™ product solution by additionally
downloading the configuration tool LioN-Management Suite V2.0 from
www.belden.com to enable e.g. a fast and easy parameterization of the
connected IO-Link devices via the embedded IODD interpreter.
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4.2 IO-Link basics 4 System description
4.2 IO-Link basics
IO-Link is a globally standardized technology that enables communication
between devices ranging from complex and intelligent sensors through to
the central control unit. The IO-Link standard is specified according to the
standard IEC 61131-9 and represents the basis of communication.
An IO-Link system consists of an IO-Link Master and an IO-Link Device (e.g.,
sensors, actuators, valves, I/O modules). An IO-Link Master provides the
interface to the higher-level controller and controls the communication to the
connected IO-Link Device. The connection between master and device can
be achieved with a standard unshielded connection cable.
An IO-Link Master can have multiple IO-Link ports. An IO-Link Device can be
connected to each port. Therefore, the connection is referred to as point-to-
point communication.
4.3 Device variants
The following LioN-X Hub variant is available:
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4 System description 4.3 Device variants
Article
number
Product designation Description I/O port functionality
935712001 0960 IOL 3816-001 LioN-X M12 60 mm,
16DIO low current IO-
Link Hub
8 x IO-Link Class A
Table 3: Overview of LioN-X Hub variants
IO-Link Hub – 16DIO
The IO-Link Hub 0960 IOL 3816-001 with 16 universal digital inputs or outputs
receives binary sensor signals from the process level and transfers them to
the PLC control system via the IO-Link Master and the higher-level field bus
system. The sensors and actuators are supplied with power from the IO-Link
Master supply voltage on Pin1/L+.
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5.1 General information 5 Assembly and wiring
5 Assembly and wiring
5.1 General information
Mount the device on a flat surface using 2 screws (M4x25/30). The torque
required is 1 Nm. Use washers compliant with DIN 125 for all types of
mounting, maintaining a distance of 149.3 mm (5.878 in) to 150.8 mm
(5.937 in) between the mounting holes.
Using a standardized M12 connecting lead, connect the IO-Link interface of
the I/O Hub to the IO-Link Master. In the case of devices with additional power
supply input, connect the M12 connector to the DC power supply provided
for the purpose.
For the intended use of an IO-Link Hub, the connection to an IO-Link Master
is absolutely necessary.
Attention: The devices have a ground connection with an M4 thread
for the conduction of interference currents and the EMC immunity. This
is labeled with the symbol functional earth and the designation "FE".
Attention: Use a low-impedance connection to connect the device to
the reference ground. When using a grounded mounting surface, you
can make the connection directly via the fixing screws.
Attention: If the mounting surface is ground-free, use a ground strap
or a suitable FE line (FE = Functional Earth). Use an M4 screw to
connect the ground strap or the FE line to the ground point and if
possible put a washer and a toothed washer below the fixing screw.
Attention: For UL application:
Be sure to use a UL-certified cable with a suitable evaluation to
connect the devices (CYJV or PVVA). To program the control, please
refer to the OEM information, and only use suitable accessories.
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5 Assembly and wiring 5.1 General information
Attention: For UL application:
The installation and operation of the devices is only permitted for
interior use. Please observe the maximum installation and operating
height of 2000 m (6561 ft) above sea level. Approved up to a maximum
pollution degree of 2.
Warning: Terminals, housings of field-wired terminal boxes or
components may exceed a temperature of +60° C (+140° F).
Warning: Any work on the electrical wiring of the modules may only
be carried out when they are disconnected from the power supply.
Warning: For UL application with max. ambient temperature +70° C
(+158° F):
Use temperature-resistant cables with following properties:
For devices of type 0960 IOL 3816-001 -> heat
resistance up to at least +103° C.
Warning: The power supply may only be provided via the IO-Link port
X01 of the module. An external power supply via an I/O port (ports X1-
X8 --> Pin 1/Pin 3) is not permitted.
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5.2 Outer dimensions 5 Assembly and wiring
5.2 Outer dimensions
5.2.1 16DIO variant
Figure 1: 0960 IOL 3816-001
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5 Assembly and wiring 5.3 Port assignments
5.3 Port assignments
All the contact arrangements shown in this chapter show the frontal view of
the connection area for the connectors.
5.3.1 IO-Link interface
DDesign: M12 connector, 5-pin, A-coded
DColor coding: black
Figure 2: Schematic diagram port X01
Pin 16DIO (Class A)
0960 IOL 3816-001
Function
1 +24 V DC
(L+)
Supply voltage
From the IO-Link Master
2 nc Additional
Supply voltage
From the IO-Link Master
3 GND
(L-)
Reference potential
to L+
4 C/Q
(IO-Link)
IO-Link data channel
5 nc Reference potential
to 2L+
Table 4: IO-Link interface
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5.3 Port assignments 5 Assembly and wiring
5.3.2 Ports for sensors/actuators
DDesign: M12 socket, 5-pin, A-coded
DColor coding: black
Figure 3: Schematic diagram ports X1 to X8
Pin 16DIO
0960 IOL 3816-001
Function
Ports X1-X8
1 +24 V DC Sensor supply
2 IN / OUT B Dig. I/O
3 GND Reference potential
4 IN / OUT A Dig. I/O
5 FE Functional earth
Table 5: I/O port
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