Belden HIRSCHMANN MACH 4000 Series User manual

MACH 4000
Release 11/08 Technical Support [e-mail]
User Manual
Installation
Modular Industrial ETHERNET Backbone Switch
MACH 4000 Family
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 5.4 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS DA LS DA LS DA LS DA
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED
TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-48G
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED
TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-24G+3X
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-24G
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
MACH 4002-48+4G
MACH 4002-48G+3X

The naming ofcopyrightedtrademarks inthis manual,even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2008 Hirschmann Automation and Control GmbH
Manualsandsoftwareareprotectedbycopyright.Allrightsreserved.Thecopying,reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the en-
closed CD applies.
The performance features described here are binding only if they have been expressly guaran-
teed in the contract. This publication has been created by Hirschmann Automation and Control
GmbH according to the best of our knowledge. Hirschmann reservesthe right to change the con-
tents of this manual without prior notice. Hirschmann can give no guarantee in respect of the
correctness or accuracy of the details in this publication.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
Printed in Germany
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
039 534-001-08-1108 –27.11.08

MACH 4000
Release 11/08 3
Content
Safety instructions 5
About this manual 12
Legend 12
1 Device description 13
1.1 MACH 4000 Basic Device 14
1.2 Power supply 19
1.2.1 Power supply on back of device 20
1.2.2 M4-POWER power unit chassis 20
1.3 Fan 21
1.3.1 M4-AIR plug-in fan 21
1.3.2 Monitoring temperature and fan 22
1.4 Integrated basic board 23
1.4.1 Left area of basic board 24
1.4.2 Right area of basic board 25
1.5 Media modules 26
1.5.1 M4-8TP-RJ45 27
1.5.2 M4-FAST 8TP-RJ45-PoE 27
1.5.3 M4-FAST 8-SFP 27
1.5.4 M4-GIGA 8-SFP 28
2 Assembly and start-up 29
2.1 Installing the device 29
2.1.1 Unpacking and checking 29
2.1.2 Installing the media modules 29
2.1.3 Installing the SFP/XFP modules 30
2.1.4 Installing the power supply unit on the back of the device 31
2.1.5 Installing the plug-in power units in the M4-POWER power unit
chassis 31
2.1.6 Setting up/mounting the basic switch device in the 19" rack 32
2.1.7 Grounding the device 34
2.1.8 Mounting the power unit chassis, connecting it with the MACH
4000 34
2.1.9 Connecting the terminal block for signal contact 35
2.1.10Connecting the supply voltage, starting up 36
2.1.11Installing the data lines 37

4MACH 4000
Release 11/08
2.1.12Replacing the M4-AIR... plug-in fan unit 40
2.2 Display elements 40
2.3 Making basic settings 45
2.4 Disassembly 47
¢Deinstalling the media modules 47
¢Deinstalling the SFP/XFP modules 47
3 Technical data 48
¢General technical data 48
¢Interfaces 49
¢EMC and immunity 49
¢Network range 49
¢Power consumption/power output 51
¢Scope of delivery 51
¢Order numbers/product description 52
¢Accessories 53
¢Underlying norms and standards 54
¢Certifications 54

MACH 4000
Release 11/08 5
Safety instructions
This documentation contains instructions which must be observed to ensure
your own personal safety and to avoid damage to devices and machinery.
Certified usage
Please observe the following: The device may only be employed for the
purposes described in the catalog and technical description, and only in
conjunction with external devices and components recommended or
approved by the manufacturer. The product can only be operated cor-
rectly and safely if it is transported, stored, installed and assembled pro-
perly and correctly. Furthermore, it must be operated and serviced
carefully.
Supply voltage
For safety reasons, the fuse installed in the plug-in power supply units
may not be changed.
The complete defective plug-in power supply unit must be changed.
Only switch on the devicewhen the housing is closed. Close all empty
slots with a covering panel.
Warning: Only connect a supply voltage that corresponds to
the type plate of your device.
Warning: Installan inputfuse intheungroundedvoltagecables
for every voltage supply connection.
For the AC input of the AC/DC plug-in power units, use a nomi-
nal rating of not more than 10 A - characteristic B.
For the DC input ofthe DC plug-in power units at P1 and P2,use
a nominal rating of not more than20 A -slow-blow characteristic.
Do not use a redundant voltage supply at P1 and P2 simulta-
neously if one of the “+” connections of P1 or P2 is grounded.
For the current conductors at the voltage input of the AC/DC
power units, use a cable cross-section of at least 1.0 mm².
For the current conductors at the voltage input of the DC power
units, use a cable cross-section of at least 2.5 mm².
TheDCmodules(M4-...-...VDC300W)aredesignedforoperationwith
safety extra-low voltage. Accordingly, only SELV circuits with voltage
restrictions in line with IEC/EN 60950-1 may be connected to the sup-
ply voltage connections.

6MACH 4000
Release 11/08
Only connect the mains voltage when the power supply units are se-
curely screwed to the housing.
If you are using the M4-POWER power unit chassis: Check the config-
urationoftheconnectionplugandthepowersupplycabletotheswitch
chassis before you connect an external voltage to the M4-POWER in-
puts.
Only useconnection cables that arepermittedfor atemperaturerange
from 0 °C to 60 °C.
Warning: The power supply cables between the M4-POWER
power unit chassis and the MACH 4000 are hot-
swappable. Note the sequence for connecting the cables: First
connect the power supply cable(s) between M4-POWER and
MACH 4000. Then connect the power supply (AC or DC, de-
pending on the plug-in power unit) for the M4-POWER.
Relevant for North America:
Warning: Installaninputfusein theungroundedvoltagecables
for every voltage supply connection. For the AC input of the AC/
DC plug-inpower units, use a nominal rating of not more than 10
A - slow-blow characteristic. For the DC input of the DC plug-in
power units at P1 and P2, use a nominal rating of not more than
20 A - slow-blow characteristic.
Do not use a redundant voltage supply at P1 and P2 simulta-
neously if one of the “+” connections of P1 or P2 is grounded.
For the current conductors at the voltage input of the AC/DC
power units, use a cable cross-section of at least AWG16.
For the current conductors at the voltage input of the DC power
units, use a cable cross-section of at least AWG12.
Use copper conductors 75 °C only.
Shielding ground
The shielding ground of the connectable twisted pairs lines is connected
to the front panel as a conductor.
Bewareofpossibleshort circuitswhen connecting acable section with
conductive shielding braiding.
Housing
Only technicians authorized by Hirschmann are permitted to open the
housing.
The device is grounded via the voltage supply socket.

MACH 4000
Release 11/08 7
Make sure that the electrical installation meets local or nationally ap-
plicable safety regulations.
The ventilation slits must not be covered so as to ensure free air circu-
lation.
The clearance to the ventilation slits of the housing must be at least 10
cm.
Only operate the device with a plug-in fan (see on page 21 "Fan").
Never insert pointed objects (thin screwdrivers, wires, etc.) into the in-
side of the subrack! Failure to observe this point may result in injuries
caused by electric shocks.
Close all empty slots with a covering panel.
Modules, fans and power supply units of a switched-on device may
only be installed or deinstalled by an electrician.
Fans are subjectto natural wear. The failure of one or more fans inthe
plug-in fan can have a negative effect on the operation and life span of
the device, or can lead to a total failure.
Therefore, youshould use the device's monitoring function for the fan
and the temperature.
Depending on yourinstallation conditions, you can continue operating
your device when one fan fails.
Note the temperature display of your device:
- In the Command Line Interface, with the command: show tempera-
ture.
- In the Web-based interface, in the dialog Basic Settings: System,
Temperature
The temperature display must never exceed the maximum value (see
the following list):
Device Maximum Value
MACH4002-48+4G +75 °C
MACH4002-24G +80 °C
MACH4002-24G+3XG +80 °C
MACH4002-48G +80 °C
MACH4002-48G+3XG +80 °C
The basic board must not be removed.
Removing the basic board invalidates the guarantee.
The chassis should be installed in the horizontal position.
After the device is switched off, the fan blades continue rotating for a
number of seconds. Do not reach into a rotating fan!
The internal workings of the basic device are not for users! Do not
reach inside a switched-on device because of the danger caused by
high energy densities.
When fully equipped with media modules, the device weighs up to 10
kg. Please comply with the legally stipulated maximum weight when
dealing with heavy objects.

8MACH 4000
Release 11/08
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for holding the device (see on page 32 "Setting up/
mounting the basic switch device in the 19" rack").
Warning
If the device is installed in a 19" switch cabinet without sliding/
mounting rails, increased vibration can cause damage to the de-
vice and/or its modules.
Warning
When installing the device, make sure the ventilation slots re-
main free, as otherwise the device can overheat and be dam-
aged.
Environment
The device may only be operated at the specified maximum ambient tem-
perature and relative air humidity (non-condensing).
Install the device in a location where the climatic threshold values
specified in the technical data are adhered to.
Only to be used in an environment with the contamination level speci-
fied in the technical data.
Qualification requirements for personnel
Qualified personnel as understood in this manual and the warning signs,
are persons who are familiar with the setup, assembly, startup, and oper-
ation of this product and are appropriately qualified for their job. This in-
cludes, for example, those persons who have been:
Xtrained or directed or authorized to switch on and off, to ground and to
labelpowercircuitsanddevicesorsystems in accordance withcurrent
safety engineering standards;
Xtrainedordirectedinthe careand useof appropriatesafetyequipment
in accordance with the current standards of safety engineering;
Xtrained in providing first aid.
General safety instructions
This device is electrically operated. Adhere strictly to the safety require-
ments relating to voltages applied to the device as described in the oper-
ating instructions!
Non-observance of thesesafety instructionscanthereforecause material
damage and/or serious injuries.
Only appropriately qualified personnel should work on this device or in
its vicinity. These personnel must be thoroughly familiar with all the
warnings and maintenance procedures in accordance with this oper-
ating manual.

MACH 4000
Release 11/08 9
The proper and safe operation of this device depends on proper han-
dling during transport, proper storage and assembly, and conscien-
tious operation and maintenance procedures.
Never start operation with damaged components!
Only use the devices in accordance with this manual. In particular, ob-
serve all warnings and safety-related information.
Any work that may be required on the electrical installation may only
be carried out by personnel trained for this purpose.
Warning!
LED or LASER components in compliance with IEC 60825-1
(2001):
CLASS 1 LASER PRODUCT.
CLASS 1 LED PRODUCT
National and international safety regulations
Make sure that the electrical installation meets local or nationally
applicable safety regulations.
ESD Guidelines
The media modules are equipped with electrostatically sensitive compo-
nents. These can be destroyed, or their life cycles reduced,by the effects
of an electrical field or by a charge equalization if the card is touched.
For this reason, the cards are packaged in a conductive ESD protective
bag on delivery. The packaging can be reused.
Make sure you adhere to the following protection measures for electro-
statically endangered assemblies:
Create electrical equipotential bonding between yourself and your en-
vironment, e.g. using awristband,whichyou clamptothe basicdevice
(knurled screw of an interface card). When the power supply cable is
connected, the basic device is grounded via the power supply connec-
tion.
Only now do you take the card out of the conductive bag.
Outside the basic device, only store the cards in a conductive ESD
protective bag.
ESD protective field equipment is available for the safe handling of elec-
trostatically endangered assemblies.
You can find more information about electrostaticically endangered as-
semblies in DIN/IEC 47 (Sec) 1330; February 1994 Edition and DIN EN
100 015.

10 MACH 4000
Release 11/08
Note on the CE marking
The devices comply with the regulations contained in the following Euro-
pean directives:
2006/95/EG, 2004/108/EG
DirectiveoftheEuropeanParliamentandthecouncilforstandardizingthe
regulations of member states with regard to electromagnetic compatibili-
ty.
In accordance with the above-named EU directives, the EU conformity
declaration will be at the disposal of the relevant authorities at the follow-
ing address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Tel.: [phone]
The product can be used in the industrial sector.
XInterference immunity: EN 61000-6-2:2005
XEmitted interference: EN 55022:2006 Class A
Warning
This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to
take appropriate measures.
The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.
FCC note:
Appropriate testing has established that this device fulfills the require-
ments of a class A digital device in line with part 15 of the FCC regula-
tions.
These requirements are designed to provide sufficient protection against
interference when the device is being used in a business environment.
The device creates and uses highfrequencies and can radiate same, and
if it is not installed and used in accordance with this operating manual, it
can cause radio transmission interference. The use of this device in a liv-
ing area can also cause interference, and in this case the user is obliged
to cover the costs of removing the interference.