Beltone RLY464-DRW User manual

Beltone A/S
Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7
DK-2750 Ballerup, Denmark
Technical Manual
Beltone BERLIN RIE Platform

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Table of Contents
Form-Factor-Matrix & Product Information...................................................................................... 3-5
Part list.................................................................................................................................................6
Part list - prog service modules/ASM FRAME.....................................................................................7
Part list - Test equipment.....................................................................................................................8
Part list - HSG parts & replacement packs..........................................................................................9
Part list - SF 2 C Rec tubes & domes................................................................................................10
Part list - SF 2 B Rec tubes & domes................................................................................................11
Part list - SureFit 2 B & C accessories ..............................................................................................12
Part list - N-cased earmould..............................................................................................................13
Part list - custom insert option ...........................................................................................................14
Disassemble procedure.....................................................................................................................15
Reassembling....................................................................................................................................16
Replacing lter in 3 pin receiver tube ................................................................................................17
Test equipment ..................................................................................................................................18
Programming clip adaptor .................................................................................................................19
Adding ASM test rec to xture ...........................................................................................................20
HI testing ...........................................................................................................................................21
Wireless test......................................................................................................................................22

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Form-Factor-Matrix & Product Information - C5.0
Platform BERLIN RIE Product Model Data Sheet
Doc No
Cloud Key (CK) - C5.0
batt 13 zinc air
wireless
RELY
RLY464-DRW
401423000RLY364-DRW
RLY264-DRW (No MFi)
Please also see: Doc 0226310 DIRECT WL 2 for information about wireless accessories
HIs are available with 4 selectable rec power levels: Low (LP), Medium (MP), High (HP) and Ultra (UP). The HI ts the SureFit 3 pin rec tubes
HI is available in these colours:
Grey (GRY), Brown (BRN), Beige (BGE), Charcoal (CHAR), Sterling Grey (STG)

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Form-Factor-Matrix & Product Information - C5.0
Platform BERLIN RIE Product Model Data Sheet
Doc No
Cloud Key (CK) - C5.0
batt 13 zinc air
wireless
no TC & DAI
AMAZE
AMZ1764-DRW
400928000
AMZ964-DRW
AMZ664-DRW
Cloud Key (CK) - C5.0
batt 13 zinc air
wireless
AMAZE
AMZ1764-DRWT
AMZ964-DRWT
AMZ664-DRWT
Please also see: Doc 0226310 DIRECT WL 2 for information about wireless accessories
HIs are available with 4 selectable rec power levels: Low (LP), Medium (MP), High (HP) and Ultra (UP). The HI ts the SureFit 3 pin rec tubes
HI is available in these colours:
Light Grey (LGR), Grey (GRY), Brown (BRN), Beige (BGE), Black (BLK), Charcoal (CHAR), White (WHT), Sterling Grey (STG)
DRW: Dual mic, RIE, Wireless
DRWT: Dual mic, RIE, Wireless, Telecoil

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Form-Factor-Matrix & Product Information - C4.5
Platform BERLIN RIE Product Model Data Sheet
Doc No
Cloud Key (CK) - C4.5
batt 13 zinc air
wireless
TRUST 17 TST1764-DRW
400637000TRUST 9 TST964-DRW
TRUST 6 TST664-DRW
C4.5
Batt size 13 zinc air
wireless
LEGEND 17 LND1764-DRW
400355000LEGEND 9 LND964-DRW
LEGEND 6 LND664-DRW
Please also see: Doc 0226310 DIRECT WL 2 for information about wireless accessories
BLUWHT BRNLGR GRYSTG CHAR BLK BGE
HIs are available with 4 selectable rec power levels: Low (LP), Medium (MP), High (HP) and Ultra (UP). The HI ts the SureFit 3 pin rec tubes
HI is available in these colours:
Light Grey (LGR), Grey (GRY), Brown (BRN), Beige (BGE), Black (BLK), Charcoal (CHAR), White (WHT), Blue (BLU)*, Sterling Grey (STG)
* BLU is only available for Legend (LND) models

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Part List
Description Part No
PIN,0.60X6.05 (rec end) 16059700
PIN,0.60X7.80 (close to TGL) 15344400
PIN,0.60X5.45,W/3GROOVES (for batt door) 19069900
KIT,COLOR MARKERS,BT BRIE* 19693500
COLOUR MARKER,BERLIN,RED 18924900
COLOUR MARKER,BERLIN,BLUE 18924901
LOCK,CONN,BT BERLIN RIE 13,NANO (rec lock) 19417600
AUTOPHONE MAGNETS (3 pcs) 17294600
INTEGRD FM ADAPT HA,BT,NANO (EU) 18642500
INTEGRD FM ADAPT NB,BT,NANO (US/CA) 18642501
* contains a guide, 2 red & 2 blue colour markers, mandrel
Description Part No
MANDREL 0490-059
GENERIC BRUSH, BLK 17435000
PIN REMOVAL TOOL. PACKED 15502500
DAI ADAPTOR 2 (audio shoe w/3pin euro socket) 19901700
CROS,SUREFIT,AUDIO SHOE,SMALL* 20040900
CROS,SUREFIT,AUDIO SHOE,MEDIM* 20041000
CROS,SUREFIT,AUDIO SHOE,LARGE* 20041100
CROS,SUREFIT,EUROPLUG,SMALL* 20040500
CROS,SUREFIT,EUROPLUG,MEDIUM* 20040600
CROS,SUREFIT,EUROPLUG,LARGE* 20040700
Brush, black - 17435000 Pin removal tool
15502500
Magnet
Cleaning
loop
Integr FM
adapt
Colour mrk
18924900 RED
18924901 BLUE
Mandrel
0490-059
CROS,SF
EURO PLUG
(conn to DAI adapt)
CROS,SF
AUD SHOE
(shoe is xed to the cable)
DAI adapt 2
(f/ 3pin euro plug)
19901700
* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)
See also UG,CROS/BICROS,SUREFIT doc 400604000 & DS,CROS/
BICROS,SUREFIT, doc 400650000
Mounting of the colour mrk:
18642500 EU
18642501 US/CA

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Service modules are non serviceable at local site. Instead defective ones must be returned to Global Repair Site
Prog Service module
ASM frame
Note:
S/n label is attached to the service module and the new replacement serv mod is delivered with a label with a new unique
s/n. This means that replacing the module also means a change of s/n
S/n
label
Part List - Programmed Serv Modules/ASM FRAME
LEGEND Part No
ASM,FRAME,LND1764-DRW,PROG 19417400
ASM,FRAME,LND964-DRW,PROG 19417500
ASM,FRAME,LND664-DRW,PROG 19428900
TRUST Part No
ASM,FRAME,TST1764-DRW,PROG 20222700
ASM,FRAME,TST964-DRW,PROG 20222800
ASM,FRAME,TST664-DRW,PROG 20222900
AMAZE Part No
ASM,FRAME,AMZ1764-DRW,PROG 20791800
ASM,FRAME,AMZ964-DRW,PROG 20791900
ASM,FRAME,AMZ664-DRW,PROG 20792000

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Part List - Test Equipment
Description Part No
PROG. CABLE EXTENSION, MILANO
(to be used for HI test due to current measurement) 17517800
PROG CABLE R (CS44) 9022 907 69019
PROG CABLE L (CS44) 9022 907 69029
PROG ADAPTOR (incl guide & prog adapt clips) 18041400
CLIP,PROG ADAPTOR,RED 17736900
CLIP,PROG ADAPTOR,BLUE 17736901
NOAHLINK WL CPD-1 (for WL test) 20310800
BATTERY PILL 13+ 17449400
Description Part No
TEST JIG, BERLIN RIE (to x HI during nal test) 19429000
FRAME (black frame for ATC4000 sound chamber) 16902800
ASM TEST REC UP 3 PIN 20011700
DSA ADAPTOR 20011800
THREAD CAP 20011900
RUBBER WASHER 20012000
CONE RECEIVER 20012100
COUPL MIC,TSYS,TM-12,MEASURED 18220700
Please also nd pics of test equip. on the last pages
ASM TEST REC UP 3 PIN
p/n 20011700
THREAD CAP
p/n 20011900
DSA ADAPT
p/n 20011800
RUB WASH
p/n 20012000
CONE REC
p/n 20012100
Disassembled ASM TEST REC UP 3 PIN
to show the individual parts
1 2
Pic 1 shows old layout (not recomended to be used
after release of test rec on pic 2). Pic 2 is new improved
test rec with a new layout. It is available approx 01. May
2019 (same p/n). See more info on GTO web

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Part List - HSG Parts & REPL PACKS
COLOUR TOP HSG ASM BOT HSG BAT DOOR ASM REPL PACKS
LND TST/AMZ/RLY LND TST AMZ/RLY TST AMZ/RLY
LGR 19417901 19417701 20223001 19418401 19997901 20790301 19983901 20789501
GRY 19417902 19417702 20223002 19418402 19997902 20790302 19983902 20789502
BRN 19417904 19417704 20223004 19418404 19997904 20790304 19983904 20789504
BGE 19417905 19417705 20223005 19418405 19997905 20790305 19983905 20789505
BLK 19417908 19417708 20223008 19418408 19997908 20790308 19983908 20789508
CHAR 19417909 19417709 20223009 19418409 19997909 20790309 19983909 20789509
WHT 19417911 19417711 20223011 19418411 19997911 20790311 19983911 20789511
BLU (LND only) 19417913 19417713 N/A 19418413 N/A N/A N/A N/A
STG 19417920 19417720 20223020 19418420 19997920 20790320 19983920 20789520
Note: All HSG parts are nano coated
TOP HSG, TGL, BAT
CLICK & MIC FILTERS
Contains HSG parts, pins & guide
BLU
(LND only)
WHT BRNLGR GRYSTG CHAR BLK BGE
BAT DR, RETENSION
BAT & BAT DR LOCK
RELY HIs available in GRY, BRN, BGE, CHAR, STG

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Part List - SUREFIT 2 C Rec Tubes (3 pin) & Domes
SUREFIT 2 C
SIZE LP MP HP
0L 21641500 21642500 21643500
0R 21641600 21642600 21643600
1L 21641700 21642700 21643700
1R 21641800 21642800 21643800
2L 21641900 21642900 21643900
2R 21642000 21643000 21644000
3L 21642100 21643100 21644100
3R 21642200 21643200 21644200
4L 21642300 21643300 21644300
4R 21642400 21643400 21644400
SUREFIT (SF) - STD, OPEN & CLOSED DOMES
Description DOMES Bag (10 pcs)
REC,STD,BAG,10PC 21432300
OPEN,REC,SM,BAG,10PC 21432400
OPEN, REC,MDM,BAG,10PC 21432500
OPEN, REC,LGE,BAG,10PC 21432600
CLOSED,REC,SM,BAG,10PC 21432000
CLOSED,REC,MDM,BAG,10PC 21432100
CLOSED,REC,LGE,BAG,10PC 21432200
SUREFIT (SF) - POWER DOMES
PWR REC,SM,BAG,10PC 21432700
PWR REC,MDM,BAG,10PC 21432800
PWR REC,LGE,BAG,10PC 21432900

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Part List - SureFit 2 B Rec Tubes (3 pin) & Domes
SUREFIT 2 B (SF)
(1 pc/each blister pack)
Size LP MP HP
0L 21305500 21306500 21307500
0R 21305600 21306600 21307600
1L 21305700 21306700 21307700
1R 21305800 21306800 21307800
2L 21305900 21306900 21307900
2R 21306000 21307000 21308000
3L 21306100 21307100 21308100
3R 21306200 21307200 21308200
4L 21306300 21307300 21308300
4R 21306400 21307400 21308400
SUREFIT (SF) DOMES USED WITH LP / MP REC
Description Bag
(10 pcs)
DOME,SF,TULIP,STD 19398500
DOME,SF,OPEN,SM 19398200
DOME,SF,OPEN,MDM 19398300
DOME,SF,OPEN,LGE 19398400
SUREFIT (SF) DOMES USED WITH HP REC
DOME,SF,PWR,SM 19398600
DOME,SF,PWR,MDM 19398700
DOME,SF,PWR,LGE 19398800
Mount the dome to the rec tube as shown: Make sure the tulip dome is mounted to the rec tube as shown:

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Part List - SureFit 2 B & C - Access (for rec tubes w 3 pin conn)
321
GN WAXGUARD
20439700
Measurement tool
15200800
for both L & R side
* contains all sizes recs,domes, sportlocks, measurement tool & lters
**empty box with inlay - to be lled up according to needs
Description - SUREFIT 2 B Part No
FITTING KIT,REC,SUREFIT 2 B* 20156300
FITTING KIT,REC,SF2 B (EMPTY)** 20260600
FILTER,GN WAXGUARD,BOX,8PCS 20439700
MEASUREMENT TOOL,MINI BTE 15200800
SPORT LOCK,SF LP,BAG,10 19428000
SPORT LOCK,SF MP,BAG,10 19428200
SPORT LOCK,SF HP,BAG,10 19428300
Description - SUREFIT 2 C Part No
FITTING KIT,REC,SUREFIT 2C* 21759700
FITTING KIT,REC,SF2 C(EMPTY)** 21759800
FILTER,GN WAXGUARD,BOX,8PCS 20439700
MEASUREMENT TOOL, RIE BTE 15200800
SPORT LOCK,SF LP,BAG,10PCS 19428000
SPORT LOCK,SF MP,BAG,10PCS 19428200
SPORT LOCK,SF HP,BAG,10PCS 19428300
Choose the suitable LP/MP/HP sport lock and mount it:

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Part List - Optional N-Cased Earmould
Note:
If the UP rec is to be mounted, the N-Cased earmould must
be chosen. Please follow “N-Cased Earmould Process,RIE”
Doc 0248970 (for all sizes recs) - posted on GTO website
TUBE 3 PIN2
ENCASED EM RIE
TUBE 3 PIN3
ENCASED EM RIE
SIZE Part No Part No
SZ 0L 20097700 20588700
SZ 0R 20097710 20588710
SZ 1L 20097720 20588720
SZ 1R 20097730 20588730
SZ 2L 20097740 20588740
SZ 2R 20097750 20588750
SZ 3L 20097760 20588760
SZ 3R 20097770 20588770
SZ 4L 20097780 20588780
SZ 4R 20097790 20588790
Receiver Part No
REC,SONION 37AP015K (UP) 19413100
REC,ENCAS EM (HP) 20085800
REC,26UA01X (MP) 19701700
REC,E25SA010X/D (LP) 19701800
Dierence between TUBE 3 PIN2 & TUBE 3 PIN3 is the length of the rec
cable after nal bend. TUBE 3 PIN3 has 3 mm longer rec cable after the
nal bend (can help to avoid making the N-cased shells bigger to reach
the tube)
TUBE,ENCASED EM,RIE
REC,UP
REC,LP REC,MP REC,HP

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Part List - Custom Insert Option
Note:
For custom insert option instead of std rec domes, follow the instr in doc 0280210 RIE CUST INS & HOLLOW CAV,3PIN posted on the GTO website
Description Part No
MANDREL,LP REC,NANO 20016400
MANDREL,MP REC,NANO 20016500
MANDREL,HP REC,NANO 20016600
SIL RUBBER,.085 IN,VENT,WHT 12192-006
LP REC MP REC HP REC
MANDRELS

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Disassemble
Push out the two pins
with a pin removal tool
Pull out the recLocate the connector lock (conn lock is locking the rec) and unlock it by lifting it up
Pull out the pins by using a
tweezer
Open the bat door and gently pull upwards to separate the top HSG from bot HSG. Make sure not to damage the black
plastic batt click in the TOP HSG
Conn lock Conn lock
unlocked
Lift up the module/ASM FRAME from the BOT HSG and slide it out. Locate the pin for the bat door and push it out with a pin removal tool
BAT CLICK

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Reassemble
Mount batt door and push in the pin to x it to the module. Make sure the pin is correct in place. Slide the
module into the bot HSG and check it is aligned with holes for pins
Mount top HSG sliding it towards the bat door end to avoid damaging the HSG taps. Make sure it is correct in place Mount the two pins. Make sure the
pins are correct in place. Mount the rec. Press down the conn lock to x the rec
If the conn lock is damaged, mount a new one into the TOP HSG: Pick up a new conn lock. Make sure the
tap on the conn lock is mounted in the correct direction into the corresponding hole in the TOP HSG. Insert
conn lock and press until it is correct in place

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Replacing Filter in 3 pin Receiver Tube (SF 2 B shown)
If a dome is mounted, remove it before starting replace the wax guard/lter. Remove the used lter:
Carrying box with 8 pcs wax
guard tools
Insert the removal tip of the tool
into the used lter so that the shaft
touches the rim of the lter
Slowly pull the lter straight out
Insert the replacement tip of the
tool into the sound outlet
The wax guard tool has two functions: A removal tip to collect the used lter as shown above, and a replacement tip with
a white lter. To insert the new wax lters, follow these steps:
Gently press the replacement
tip straight into the sound outlet
until the outer ring lies ush with
the sound outlet
Pull the tool straight out - the new
lter will remain in place.Re-attach
the dome, or a fresh dome

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Test Equipment
Batt pill size 13 must be
used during test
p/n 17449400
Test frame
p/n 16902800
CS44 Prog cable (Left blue shown)
9022 907 69019 (R)
9022 907 69029 (L)
P/n 17517800 Prog cable ext
see note on the page “HI Testing”
(not needed when using tting SW)
Prog adapt generic
p/n 18041400
(incl prog adapt clips)
2cc coupler
p/n 30-4838800 can
be ordered with GTO
Dept HQ DK
Prog adapt clip - recommended
to be used during test procedures
17736900 Red
17736901 Blue
(used w prog adapt 18041400)
COUPL MIC,TM-12,MEASURED
p/n 18220700
NOAHLINK WL CPD-1
p/n 20310800
(WL test)
TEST JIG p/n 19429000
JIG,TEST,BERLIN RIE,W/UP REC
p/n 19454400
ASM TEST REC UP 3 PIN
p/n 20011700
See more info on page “Part List -
Test Equip for 3 Pin Rec Models”
Old layout
New layout

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Prog Adaptor Clip
To remove the clip rmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor
It is important to have the programming cable connected before adding the clip to the programming adaptor. Add
the clip as shown in the pics. The clip is recommended to be used during test / tting in order to keep the prog
cable connected during the complete procedure
Clip for prog adaptor L/R
(used with prog adaptor
18041400 only)
Recommended to be used
during test procedures

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Prepare for HI Test (3 pin)